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DCS 500 Thyristor Power Converters

for DC Drive Systems

25 to 5150 A

Operating Instructions

DCS 500B / DCF 500B

DCP 500B

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Summary of Contents for ABB 500

  • Page 1
    DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 500B / DCF 500B DCP 500B…
  • Page 2
    How the DCS 500 Documentation System works Description of the converter Volume II D DCS 500B Operating Instructions System Description (documentation in hand) including in- DCS 500B 3ADW000066 formation and advise to commission the drive. If three phase DCF 500B field…

  • Page 3: Operating Instructions

    Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 2002 ABB Automation Products GmbH. All rights reserved.

  • Page 4
    DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 5: Safety Instructions

    This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B. If these in- structions are not complied with, this may result in injuries (perhaps even with fatal) or in damage to the power converter, the motor and the driven machine.

  • Page 6
    Where appropriate, the text printed next to this symbol describes how a risk of this kind may be avoided. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
  • Page 7
    Mains connection EMERGENCY STOP buttons Intended use DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used:…

  • Page 8: Table Of Contents

    3.9 Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)…3-10 3.10 Setting of the Display Contrast …3-12 3.11 Full Name of output pins…3-12 3.12 Selecting output pins …3-13 3.13 Drive Mode …3-14 3.14 Running the Drive…3-15 Operational Command Keys…3-15 NSTRUCTIONS DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 9
    4.4 Fault Signals (F) … 4-3 4.5 Alarm Signals (A) … 4-12 4.6 Status Signals … 4-17 Appendix A — Connection diagrams Connection diagram 1 …A-1 Connection diagram 2 …A-2 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Contents…
  • Page 10
    DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 11: Chapter 1 — Introduction

    Chapter 4 — Signals and Troubleshooting This chapter describes the available signals and possibilities of dis- play with DCS 500B and DCP 500B. As far as fault signals are con- cerned there will be indicated measures (actions) to be taken for troubleshooting.

  • Page 12: Incoming Inspection

    1 — 2 After opening this package, you should check whether it contains the following items: DCS 500B / DCF 500B or DCP 500B thyristor power con- verter in the configuration ordered DCS 500B / DCF 500B or DCP 500B publications…

  • Page 13: Chapter 2 — Start-Up Instructions

    DCF 501B / DCF 502B: Maximally possible output voltage U DCF 501B / DCF 502B: DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions [Only with the SDCS-CON-2 control board & the CDP 312 panel!] Activates German texts on the display …

  • Page 14
    The function which can be set with Parameter 915 (inputs DI7 and DI8 for switching the contactors) will only be operative when the drive has been wired as shown in connection diagram 2. IV A 2 — 2 designation EM STOP designation ON/OFF DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d ), the…
  • Page 15
    P 917, then certain operating states (regeneration) may, due to laws of physics, result in the unit fuses tripping, and in extreme cases in thyristor defects. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d X6: 7 ⇒ „1“ signal (K20 in connection example) X6: 7 ⇒…
  • Page 16
    Symbol for displaying parameter values or connections Display Symbol for measuring physical variables Measure IV A 2 — 4 e.g. 1204 = 10000 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Assign the value of 10000 to Parameter 1204…

  • Page 17: Preparatory Work

    Check whether auxiliaries, such as motor fans or unit fans, function properly; while doing this, also check for correct direction of rota- tion and voltage level as well! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions…

  • Page 18: Scaling Intra-Unit Signals

    520 = 4 ⇒ Size C4 has been selected Coding for unit type 521 = 1 : Single bridge (2-Q) converter 4 : Double bridge (4-Q) converter ⇒ on rating plate: DCS 502 xxxx Coding for power section (bridge) type IV A 2 — 6 SDCS-IOB-3: ⇒…

  • Page 19
    Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V (fixed!); rated power converter voltage Enter numerical value 500 V here 519 = Temperature monitoring of power section Enter value as indicated in the table „Technical Data“…

  • Page 20: Presetting The Field Supply Unit

    Check field current and field voltage by measuring them; if necessary, correct field current with 503. IV A 2 — 8 Panel display: DIODE FIELD EXCIT Continue with Chapter 2.4 Panel display: FEX2 OR FEX3 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 21
    First perform the start-up routine for the DCF 501B or DCF 502B field supply unit (Chapter 2.9) and then: continue with Chapter 2.4 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: FEX2/3 AUTOTUNING Continue with Chapter 2.4…

  • Page 22: Adjusting The Current Controller

    Switch the electronics section’s power supply on again! IV A 2 — 10 Do not preset an external reference! Panel display: NO FIELD EXCITER DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d FIELD REMOVAL?

  • Page 23
    505 = 2 CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Do not preset an external reference! Panel display: ARM. AUTOTUNING — signal (2201) ⇒…

  • Page 24: Speed Feedback Balancing

    Use R9, R48 or R2716 to set the tacho voltage to 10 % of the maximum tacho voltage. IV A 2 — 12 EMF SPEED ACT CONSTANT FIELD or X1: 1… 3 or X1: 4 Panel display: TACHO VOLT. +/-10 Panel display: ANALOG TACHO DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 25
    Switch OFF power, thus stopping the drive; drive coasts. CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: ENCODER A+-, B+-…

  • Page 26: Balancing The Field Supply Unit And The E.m.f. Controller

    R9, R48 or R2716. 12516 = 0 Switch OFF power, thus stopping the drive! IV A 2 — 14 Continue with Chapter 2.7 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d ⇒ Section 2.6.1 ⇒ Section 2.6.2 ⇒…

  • Page 27
    Switch OFF power, thus stopping the drive! CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions EMF, NO FIELD REV Continue with Chapter 2.7…
  • Page 28
    D: normal E: slightly overcompensated; when a higher dynamic response is required F: overcompensated; short reset time and a high P-gain IV A 2 — 16 Panel display: FEXC2/3 MAN. TUNIN DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d 11302…
  • Page 29
    Note: Measure motor voltage with the U ARM AC signal (change between ACT and PAR). Scaling of 12516: 20000 corresponds to 100 % speed. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: NOT ACTIVATED EMF, NO FIELD REV…
  • Page 30
    This measure serves to provide a greater safety margin for the motor voltage during start-up. IV A 2 — 18 (will later be entered in 1015) (will later be entered in 1014) (will later be entered in 1013) DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
  • Page 31
    Switch OFF power, thus stopping the drive! CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions IV A…

  • Page 32: Balancing The Speed Controller, Plus Fine-Balancing The E.m.f. And The Current Contr

    1205 (POT2) ca. 10% greater than speed at field weakening point The following parameters at the e.m.f. controller must be adapted: 1007 = desired response (behaviour) of controller 1008 = desired response (behaviour) of controller. IV A 2 — 20 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 33: Matching The Thyristor Power Converter Unit To The System Conditions Concerned

    2.8 Matching the thyristor power converter unit to the system conditions concerned — Ramp function generator — Binary inputs and outputs — Limit-value messages — Additional functions IV A DCS 500B / DCP 500B Operating Instructions 2 — 21 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 34: Presetting The 3-Phase Field Supply Unit Dcf 50Xb

    DCF field mode, DCF 506 is monitored, FEX-link in use and DCF 500B is node 1 1216 = 10703 digital input 2 used to monitor the motor fan at a DCS 500B is now used to monitor the DCF 506 overvoltage protection…

  • Page 35
    — using the armature converter´s input / outputs Make sure the Emergency Stop Function mentioned at the Make sure, no reference is active (DCS 500B not switched on) 1215 = 2 current controller set to STAND ALONE for high inductive load Switch ON power.
  • Page 36
    Save the altered values in the non-volatile memory! The DCS converter in DCF-mode (parameter 1215=1 or higher) will not accept a start command, if an alarm or fault is still active (an A or F indication on the 7-segment dis- play).

  • Page 37: Chapter 3 — Handling Of Control Panel Cdp 31X

    The Control and Display Panel [Control Panel] is used for parame- ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor power con- verters. This device is available in different versions depending on the type of unit and software to be used: Units with software S 21.1xx…

  • Page 38: Start Mode

    Action: Disconnect the CDP 31x drive. By this means the the Start Mode another time! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d DCS 500 ID-NUMBER Display with CDP 312 NO COMMUNICATION [x] The CDP is not active for 10 s…

  • Page 39: Panel Functions

    3.3 Panel Functions Actual Signal Display Mode DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x The CDP 31x has four different keypad modes: Actual Signal Display Mode (ACT) Parameter Mode (PAR)

  • Page 40: Parameter Mode

    Parameter DOWNLOAD from CDP 31x to drive CDP 31x display contrast setting Function Display Statusrow UPLOAD Selectable Functions DOWNLOAD Display contrast CONTRAST adjusting DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d 0.0 rpm 00 0.0 rpm 00 <=<= =>=>…

  • Page 41: Drive Mode

    DCS500 ID=0 CDI 300 link (communication bus) Factory-adjusted (default) values for CDP 310 / CDP 311 with DCS 500 For input / parameter selection, the following applies: • Ignore the two right-hand digits; the remaining digits are the group and to be selected •…

  • Page 42
    To cancel the new setting and keep the original value press any key before pressing ENTER. The selected Keypad Mode is entered. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00 17 RAMP GENERATOR 01 RAMP.[IN]…

  • Page 43: Saving Of The Parameters To Backup Memory

    3.5 Saving of the Parameters to backup memory Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Function To enter the Parameter Mode Selection Select group 112. While holding the arrow down, only the group name is dis- played.

  • Page 44: Fault Resetting (Reset)

    If EMERGENCY STOP is acti- vated, the control panel will show the following ALARM To enter the Fault History Dis- play To RESET the ALARM DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00…

  • Page 45: Fault History Display

    3.8 Fault History Display Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Up to 100 faults are stored time related and displayed together with the time they appeared after electronics supply switched on.

  • Page 46: Uploading And Downloading Of Parameters (Upload/Download)

    . Note: For reasons of safety the DOWNLOAD function will only operate if „LOCAL mode“ of the Control Panel CDP 31x is selected! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d FPROM = FLASH-PROM DCS 500 RAM = Random Access Memory…

  • Page 47
    Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD, otherwise a warning may be displayed:…

  • Page 48: Setting Of The Display Contrast

    To display the full name of the three actual signals press key and hold To return to the Actual Signal Display Mode release key. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00…

  • Page 49: Selecting Output Pins

    3.12 Selecting output pins Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec- tronics power supply is switched OFF.

  • Page 50: Drive Mode

    Stopped, main contactor OFF (open) Ü Running, main contactor ON (closed) Ö Control Panel CDP 31x Alarm or fault signalling effective in the drive DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed DCS500…

  • Page 51: Running The Drive

    Panel Key Running the DC- Drive from the CDP31x DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contactor and adjusting the reference.

  • Page 52: Speed Reference Setting For The Drive

    To change the reference: (slow change) (fast change) To exit the Reference Setting Mode. The selected Keypad Mode is entered. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00 SPEED AC 0.0 rpm…

  • Page 53: Chapter 4 — Signals And Troubleshooting

    ⇑ ⇓ In addition to this the DCS 500B DCF 500B or DCP 500 combined with the LCD of the control panel CDP 31x will be able to show the fault and alarm signals as well as the status signals (selected by signal numbers ) as clear text.

  • Page 54: General Messages

    No TC-link board (not valid for software version S21.1xx) Communic. board SDCS-COM-x faulty No control program in memory ASIC not O.K. Parameter FLASH identity test failed DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d – Remark – – –…

  • Page 55: Fault Signals (F)

    CDP 31x display Auxil. undervoltage Overcurrent DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text.

  • Page 56
    Overload of MOTOR 1 Check: — Motor temperature (let motor cool down and restart); — Motor ratings and parameters of thermal model; — Motor sizing or load cycle. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status Remark signal (FAULT_WORD_1/2) 11103 bit 11 S21.232…
  • Page 57
    F 14 Speed meas. fault F 17 Type coding fault F 18 Backup read fault DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Actual current changed faster than allowed The rate of current change is monitored.
  • Page 58
    4 — 6 Definition / Action No communication between CDP 31x/CMT and DCS 500B / DCF 500B or DCP 500B in lo- cal control mode (LOCAL) Check: — Connection cable between CDP 31x – DCS 500 / DCP 500 (unplug connection cable from CDP 31x and plug in again);…
  • Page 59
    Not in synchronism F 31 F 32 Field ex.1 overcurr F 33 Field ex.1 comerror DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Armature (DC circuit) overvoltage Check: — Setting of param. […
  • Page 60
    — power supply for the field unit not within permissi- ble limits Reasons for (2): — field supply unit is broken — field reversal took too long time — field current lower than threshold because DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status signal (FAULT_WORD_1/2) 11102…
  • Page 61
    No main cont. ack. F 42 Field ex.1 not OK Field ex.2 not OK F 43 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action field weakening range too big / threshold…
  • Page 62
    — Communication between module and thyristor power con- Nxxx-0x verter O.K.? — Correct setting of the time inter- val between two telegrams via parameter [P 921] DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status signal (FAULT_WORD_1/2) 11101 bit 7 11101…
  • Page 63
    CDP 31x display F 65 Reversal Fault F 66 Current Difference DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Reversal of direction of current is not O.K. The reversal of the direction of current was not correct.

  • Page 64: Alarm Signals (A)

    Alarm Current Regulator/Controller blocked Pin 404 (BLOCK) is set to logical «1“. When pin is set to logical «0“, the alarm sig- nal will be reset. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d — will not A 101…

  • Page 65
    A 120 Arm.curr.dev.alarm A 121 Ext.Overvolt.Alarm A 123 Motor 2 temp. alarm A 124 Motor 2 overl alarm A 126 Conv.FAN ack.alarm DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Possible source…
  • Page 66
    Set 2 (over [ P 913] ) — the content of the [P 11202] RAM been saved over Value 5 (SELECT_MOT2_SET) in Motor Set 2? DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Signal number (ALARM_WORD_1/2) 11104 bit 15 11105…
  • Page 67
    A 134 Backup not allowed A 136 Write backup alarm A 137 Arm. current ripple A 138 Init values read A 140 Auto-reclosing DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Possible source…
  • Page 68
    — Switch ON electronics; — Select BACKUPSTOREMODE [11202]; — Save default parameter set; — Switch OFF electronics; — Reset jumper S2 to its original position; — Switch ON electronics again. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Signal Remark number (ALARM_WORD_1/2)

  • Page 69: Status Signals

    CANNOT AUTOTUNE reserved IF AT START ? DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting The status of drive functions (autotuning of controllers; saving val- ues) is shown by status signals named 11201 and 11202. The…

  • Page 70
    Status of this mode. This is used to give commands to parameter handling function in the drive Save motor set 1 Save motor set 2 Load factory values Load motor set 1 Load motor set 2 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Remark…
  • Page 71
    (FIELD1_REV_ACK (ACK_CSC_ON) (ACK_FEXC_ON (FIELD_REF_ON) (FIELD1_CURR_MIN_L) DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / explication of the signal Load application; if additional function blocks are ac- tivated and saved via SAVE MOTx SET and modified…
  • Page 72
    ——— primary (AC) or secondary (48Vdc) power failure synchronization signal missing pulse firing section not in synchronism not released DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Remark…
  • Page 73
    Connection diagram 1 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Appendix A — Connection diagrams For detailed information see System description DCS 500B / DCF 500B. IV A A — 1…

  • Page 74: Connection Diagram 2

    Appendix A — Connection diagrams Connection diagram 2 IV A A — 2 For detailed information see System description DCS 500B / DCF 500B. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…

  • Page 75
    Appendix A — Connection diagrams IV A DCS 500B / DCP 500B Operating Instructions A — 3 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
  • Page 76
    ABB Automation Products GmbH Postfach 1180 Lampertheim • GERMANY Tel: +49 (0) 62 06-5 03-0 Fax: +49 (0) 62 06-5 03-6 09 *055R0401A2440000* www.abb.com/dc *055R0401A2440000*…

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  1. Manuals
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  5. DCS 500B

Manuals and User Guides for ABB DCS 500B. We have 4 ABB DCS 500B manuals available for free PDF download: Description, Service Manual, Operating Instructions Manual

ABB DCS 500B Description

ABB DCS 500B Description (228 pages)

Software for Thyristor Power Converter

Brand: ABB
|
Category: Media Converter
|
Size: 1.46 MB

Table of Contents

  • Table of Contents

    3

    • General

      9

      • Software Overview

        10

        • Parameter Sets

          10

        • Saving the Program

          10

        • Identification of the Converter Software Version

          11

        • Identification of the Field Exciter Software Version

          11

      • Function Blocks

        12

      • Digital and Analog I/O

        13

        • Digital Inputs

          13

        • Digital Outputs

          13

        • Analog Inputs

          14

        • Analog Outputs

          17

    • Settings and Commissioning Functions

      19

      • SETTINGS Function Block

        19

      • MANUAL TUNING Function Block

        20

        • Autotuning

          21

    • Drive Logic

      24

      • DRIVE LOGIC Function Block

        24

        • Closing Control of the Contactors

          24

        • Opening Control of the Contactors

          25

        • Run Control

          25

        • Stop Control

          26

        • Reset the Drive Fault

          28

      • Change between Parameter Set1 and Set2

        29

      • Local/Remote

        29

    • Speed Feedback and Speed Reference Handling

      31

      • Speed Scaling to Software

        31

      • SPEED_MEASURMENT Function Block

        31

        • Selection of the Speed Actual Measurement

          32

        • Incremental Encoder

          32

        • Analogue Tacho Generator

          32

        • Polarity

          32

        • Scaling of the Actual Voltage to Control

          33

        • Application Example

          33

        • Actual Speed Based on EMF

          33

        • Calculation of Speed from the EMF

          33

        • Filtering of the Actual Speed

          33

      • CONST_REF Function Block

        34

      • SOFTPOT Function Block

        34

        • Reference Increment and Decrement

          34

        • Limitation

          34

      • REF_SEL Function Block

        34

        • Changing of the Speed Direction of Rotation

          35

      • RAMP GENERATOR Function Block

        35

        • Local / Remote Speed Reference

          35

        • Holding of the Reference

          35

        • Ramp Function in Emergency Stop

          35

        • Selecting of the Ramp Function

          36

        • Limitation of the Reference

          36

        • Passing of the RAMP Function

          36

        • Output Follows the Speed Actual

          36

        • Reset the Output

          36

        • Acceleration Compensation

          36

    • Speed Control

      38

      • REFSUM_2 Function Block

        38

      • SPEED_ERROR Function Block

        38

        • Speed Step for Testing

          38

        • Error Value Filter

          38

        • Window Control Principle

          39

        • Application Example for Window Control

          39

        • Enabling the Window Control

          39

        • Determining the Window Size

          39

        • Output Connection Points

          39

      • SPEED_CONTROL Function Block

        39

        • Gain and Integral Time Settings

          40

        • The P-Gain Reduction

          40

        • Output Limitation

          40

        • Integral Part Setting During the Control Mode Changing

          41

        • Principle of Drooping

          41

        • Drooping Adjustment

          41

        • Speed Actual Comparators

          42

        • Overspeed Limit

          42

        • Speed Measurement Fault

          42

        • Stall Protection

          42

    • Torque Reference

      45

      • Torque Reference Scaling

        45

      • Load Sharing in Master / Follower Application

        45

      • Output Limitation

        45

      • TORQUE/CURRENT_LIMITATION Function Block

        45

        • Current Limitations

          45

      • TORQ_REF_SELECTION Function Block

        45

        • Torque Limits

          46

        • Speed Dependant Current Limitation

          46

        • Gear Backlash Compensation

          47

    • Current Control

      50

      • Torque Reference Selection

        50

      • TORQ_REF_HANDLING Function Block

        50

        • Torque Step

          51

        • Output Limitation and Its Indication

          51

      • CURRENT_CONTROL Function Block

        51

        • Torque / Current Reference Selection

          51

        • Current Response Test

          51

        • Regulation Blocking

          51

        • Armature Current Scaling

          51

        • Current Reference Rise Time

          51

        • Current Reference Limitation

          51

        • Current Difference Alarm

          51

        • PI- Regulation

          52

        • Scaling of the Gain KP

          52

        • Scaling of the Time Constant KI

          52

        • Discontinuous Current Point

          52

        • Tuning of Current Regulator

          53

        • Firing Angle Limitation

          53

        • Additional Commutation Reserve DXN

          53

        • Example

          53

        • Network Reactance

          54

        • Short Circuit Current

          54

        • 400 A Load

          54

        • Dxn

          54

        • Firing Angle Example

          55

        • Note

          55

        • Status Indication for Bridge

          55

    • Field Excitation

      57

      • Selection of the Field Exciter

        58

      • Field Exciter Status

        58

      • No Field Acknowledge Selected

        58

      • Internal Diode Field Exciter SDCS-FEX-1

        58

      • Internal Field Exciter SDCS-FEX-2

        59

        • Acknowledge

          59

      • External Field Exciter DCF503-0050

        59

      • External Field Exciter DCF504-0050

        59

      • AI/DI Connected Field Exciters

        59

        • Acknowledge Selection

          59

        • Use of the Analog Input Channel

          60

        • Calculation Example

          60

      • Two Field Exciters at the same Time

        60

        • Field Current Settings

          60

        • Free Wheeling Function

          61

        • Trigger Point Setting of the Free Feeling Function

          61

        • Filter for Actual Field Current

          61

      • Field Current Controller

        62

      • Field Reversal

        62

        • Activating

          63

        • Field Direction Change Hysteresis

          63

        • Force Field Direction

          63

        • Field Monitoring When Changing Direction

          63

      • Opti-Torque

        64

        • Selection of OPTI-TORQUE

          65

        • Field Current Reduction Using Torque Reference

          65

        • Field Monitoring When OPTI-TORQUE Changes the Field Direction

          66

        • Field Current / FLUX Linearisation

          66

        • Saturation

          67

        • Linearisation Procedure

          67

        • Field Reduction When at Stand-Still

          67

        • Field Heating When in «OFF»-State

          68

        • The Purpose of EMF Controller

          68

        • Selection of EMF-Control

          69

        • Resistive and Inductive Voltage Drop

          69

        • Field Weakening Area

          69

        • FLUX Reference Handling

          70

        • Flux Reference in Emergency Stop

          70

        • EMF Reference Handling

          70

        • PI — Controller

          70

        • EMF-Error Value Filter

          71

        • PI -Gain Value Scaling

          71

        • PI — Controller Output Limitation

          71

    • Protections

      73

      • Network Voltage Measurement

        73

      • 400 V Supply

        73

      • Network Undervoltage

        73

      • Network Overvoltage

        73

      • Overcurrent

        73

      • CONVERTER_PROTECTION Function Block

        73

        • Over -Temperature

          74

        • Earth Fault

          74

      • MOTOR_1_PROTECTION Function Block

        75

        • Alarm and Tripping Limits

          76

        • Motor Protection by Means of the Switch

          77

      • Motor Thermal Model

        77

        • Preloading

          79

        • Thermal Model Selection

          79

        • Alarm and Tripping Limits

          79

        • Thermal Time Constant

          80

    • Brake Control

      84

      • Safety

        84

      • Holding Torque

        84

      • Brake Release

        84

      • Minimum Speed Indication

        84

      • Brake Acknowledge

        84

      • Start Delay

        85

      • Stop Delay

        85

      • Function

        85

      • Tref out

        87

      • Tref Enable

        87

      • Decel Cmnd

        87

      • Lift Brake

        87

      • Brake Run

        87

    • Extended Inputs / Outputs

      89

    • Serial Link Via FIELDBUS

      91

    • • 12 Pulse Configuration

      93

      • DATA LOGGER Function Block

        95

    • User Event

      98

    • Diagnostics

      100

      • FAULT HANDLING Function Block

        100

        • Fault and Alarm Signals

          100

        • Fault Word Bits

          100

        • Alarm Word Bits

          100

      • Fault Logger

        100

      • CONSTANTS Function Block

        101

        • Logical Constants

          101

        • Numerical Constants

          101

  • Dcs 500 Thyristor Power Converters Parameter and Signal List

    106

    • General

      108

    • Parameters of DCS 500

      109

    • Signals of DCS 500

      111

      • Group 1: ANALOG INPUTS

        112

      • Group 2: ANALOG OUTPUTS

        116

      • Group 3: BRAKE CONTROL

        118

      • Group 4: CURRENT CONTROL

        119

      • Group 5: CONVERTER and MOTOR

        122

      • Group 6: DATA LOGGER

        127

      • Group 8: DIGITAL OUTPUTS

        129

      • Group 9: DRIVE LOGIC

        131

      • Group 10: EMF CONTROL

        134

      • Group 11: FAULTS, ALARMS

        137

      • Group 12: MAINTENANCE

        140

      • Group 13: MOTOR 1 FIELD

        143

      • Group 14: MOTOR 1 PROTECT

        146

      • Group 15: MOTOR 2 FIELD

        147

      • Group 16: MOTOR 2 PROTECT

        149

      • Group 17: RAMP GENERATOR

        150

      • Group 18: REFERENCE CHAIN

        152

      • Group 19: REFERENCE SOURCES

        153

      • Group 20: SPEED CONTROLLER

        156

      • Group 21: SPEED MEASUREMENT

        158

      • Group 22: SPEED MONITOR

        159

      • Group 23: TORQUE and CURRENT LIMITS

        161

      • Group 24: TORQUE REFERENCE CHAIN

        164

      • Group 25: FB EXECUTION

        165

      • Group 26: FUNCTION BLOCKS 1

        166

      • Group 27: FUNCTION BLOCKS 2

        166

      • Group 28: FUNCTION BLOCKS 3

        166

      • Group 29: FUNCTION BLOCKS 4

        166

      • Group 30: FUNCTION BLOCKS 5

        166

      • Group 31: FUNCTION BLOCKS 6

        166

      • Group 32: FUNCTION BLOCKS 7

        166

      • Group 34: FUNCTION BLOCKS 9

        166

      • Group 36: 12-PULSE OPERATING

        167

      • Group 37: WINDER PARAMETER

        170

      • Group 38: FUNCTION BLOCKS WINDER

        170

      • Group 39: FUNCTION BLOCKS 10

        170

      • Group 40: FIELDBUS

        171

      • Group 101: ANALOG INPUTS

        178

      • Group 103: BRAKE CONTROL

        182

      • Group 104: CURRENT CONTROL

        183

      • Group 105: CONVERTER, MOTOR

        184

      • Group 106: DATA LOGGER

        186

      • Group 107: DIGITAL INPUTS

        187

      • Group 109: DRIVE LOGIC

        190

      • Group 110: EMF CONTROL

        192

      • Group 111: FAULTS, ALARMS

        193

      • Group 112: MAINTENANCE

        197

      • Group 113: MOTOR 1 FIELD

        202

      • Group 114: MOTOR 1 PROTECT

        203

      • Group 115: MOTOR 2 FIELD

        204

      • Group 116: MOTOR 2 PROTECTION

        205

    • Group 117: RAMP GENERATOR

      206

    • Group 118: REFERENCE CHAIN

      207

    • Group 119: REFERENCE SOURCES

      208

    • Group 120: SPEED CONTROLLER

      209

    • Group 121: SPEED MEASUREMENT

      210

    • Group 122: SPEED MONITOR

      211

    • Group 123: TORQUE and CURRENT LIMITS

      212

    • Group 124: TORQUE REFERENCE CHAIN

      213

    • Group 125: TASKS, CONSTANTS

      214

    • Group 126: FUNCTION BLOCKS 1

      217

    • Group 127: FUNCTION BLOCKS 2

      217

    • Group 128: FUNCTION BLOCKS 3

      217

    • Group 129: FUNCTION BLOCKS 4

      217

    • Group 130: FUNCTION BLOCKS 5

      217

    • Group 135: Ddctool

      218

    • Group 136: 12-PULSE-OPERATING

      219

    • Group 138: FUNCTION WINDER BLOCKS

      222

    • Group 139: FUNCTION BLOCKS 10

      222

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ABB DCS 500B Service Manual

ABB DCS 500B Service Manual (126 pages)

DCS Thyristor Power Converters
for DC Drive Systems
25 to 5200 A

Brand: ABB
|
Category: Media Converter
|
Size: 4.64 MB

Table of Contents

  • Safety Instructions

    5

  • Table of Contents

    9

  • Chapter 1 — Introduction

    13

    • How to Use this Manual

      13

    • Contents of this Manual

      13

    • Target Group

      14

    • Associated Publications

      14

    • Storage and Transport

      14

    • Rating Plate and Type Code

      14

  • Chapter 2 — Fault Tracing Thyristors

    17

    • How to Detect, if a Thyristor Is Faulty

      17

      • A Fuse Is Blown

        17

      • Ripple Monitor

        17

    • How to Find a Faulty Thyristor

      18

      • Converters Size C1 and C2/C2B (25

        18

      • Blown Fuses

        18

      • Converters Size A5, A6, A7, C3 and C4 (900

        19

      • Blown Fuses

        19

      • Ripple Monitor

        19

  • Chapter 3 — Handling the Semiconductors

    21

    • General Instruction How to Handle the Semiconductors

      21

  • Chapter 4 — Exchange of Thyristors for Sizes C1/C2/C2B

    23

    • Installation of Thyristor Modules in Converters Size C1/C2/C2B (25

      23

      • Required Tools

        23

      • Remove Faulty Thyristor Modules

        23

      • Install New Thyristor Modules

        24

      • Thyristor Module Location

        25

      • Module Terminals

        30

  • Chapter 5 — Exchange of Thyristors for Size A5

    33

    • Installation of «Disc Type» Thyristor in Converters Size A5 (900

      33

      • Required Tools

        33

      • Find Faulty Thyristor

        34

      • Remove Faulty Thyristor

        35

      • Install New Thyristor

        36

  • Chapter 6 — Exchange of Thyristors for Size A6

    41

    • Installation of «Disc Type» Thyristor in Converters Size A6 (1900

      41

      • Required Tools

        41

      • BCT Thyristors

        42

      • Find Faulty Thyristor

        43

      • Remove Faulty Thyristor

        44

      • Install New Thyristor

        47

  • Chapter 7 — Exchange of Thyristors for Size A7

    55

    • Installation of «Disc Type» Thyristor in Converters Size A7 (2050

      55

      • Required Tools

        55

      • Find Faulty Thyristor

        56

  • Chapter 8 — Exchange of Thyristors for Size C3

    65

    • Required Tools

      65

    • Installation of «Disc Type» Thyristor in Converters Size C3 (900…2000 A)

      65

      • Find Faulty Thyristor

        66

      • Remove Faulty Thyristor

        66

      • Install New Thyristor

        67

      • Fasten the Clamp

        67

      • Front View

        69

  • Chapter 9 — Exchange of Thyristors for Size C4

    71

    • Required Tools

      71

    • Find Faulty Thyristor

      72

    • Install New Thyristor

      73

  • Chapter 10 — Service

    77

    • Compatibility of SDCS-PIN-2 Boards

      77

      • Description of SDCS-PIN-20Xb Boards

        77

        • Hardware Coding

          77

        • Snubber Circuit

          77

      • Compatibility of SDCS-PIN-20X Boards

        78

      • Compatibility of SDCS-PIN-20X and SDCS-PIN-2X Boards

        78

      • Change SDCS-PIN-2X Boards

        79

    • Compatibility of Thyristor Modules for Dcsxxx-0200 and Dcsxxx-0250

      80

      • Types Concerned

        80

      • Actual Status

        80

      • Hardware

        80

      • Subject

        80

      • Time Schedule

        80

      • Compatibility

        80

    • DC-Motor Neutral Zone Adjustment

      81

      • Types Concerned

        81

      • Summary

        81

      • General

        81

    • How to Remove the Converter Fan in a Frame A6

      82

    • How to Remove the Converter Fan in a Frame A7

      83

    • SDCS-CON-X Firmware Download Instructions for Windows 2000 and NT 4.0

      84

      • Hardware Configuration

        84

        • Firmware Download Kit

          84

        • Bus Cable

          84

        • Installation

          85

      • Software Configuration

        85

        • PC Operating Systems

          85

        • Drive Software Versions

          85

        • Programs / Files

          85

      • Firmware Download with Windows 2000

        86

        • Recommendation

          86

        • Preparation

          88

        • Hyperterminal Private Edition

          91

        • Flash Erase

          91

        • Flash Program

          92

      • Firmware Download with Windows NT 4.0

        94

        • Recommendation

          94

        • Preparation

          94

        • Hyperterminal

          95

        • Flash Erase

          96

        • Flash Program

          96

    • DCS600 Multidrive — How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows 2000

      98

      • Types Concerned

        98

      • Summary

        98

      • Download DCS600 Multidrive Firmware

        98

    • DCS600 Multidrive — How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows NT 4.0

      99

      • Types Concerned

        99

      • Summary

        99

      • Installation of Ntnisa Drivers

        99

      • Configure PC

        100

      • Types Concerned

        101

      • Summary

        101

    • DCS600 Multidrive — How to Download Parameter Files on a SDCS-AMC-DC X Board

      101

  • Chapter 11 — Preventive Maintainance

    103

    • Recommended Regular Maintenance

      103

      • Air Filters

        103

      • Cooling Air Pressure Switch in Converter Modules Type A6/A7/C4

        103

      • Fan

        103

      • Heatsink

        103

      • Relays and Electrical Connections

        104

      • Internal High Current Connections in Converters Type A7/C4

        104

ABB DCS 500B Operating Instructions Manual

ABB DCS 500B Operating Instructions Manual (76 pages)

DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A

Brand: ABB
|
Category: Power Supply
|
Size: 1.34 MB

Table of Contents

  • Operating Instructions

    3

  • Safety Instructions

    5

    • Table of Contents

      8

  • Chapter 1 — Introduction

    11

    • How to Use this Manual

      11

    • Contents of this Manual

      11

    • Target Group

      11

    • Associated Publications

      11

    • Incoming Inspection

      12

    • Storage and Transport

      12

    • Rating Plate

      12

  • Chapter 2 — Start-Up Instructions

    13

    • General Notes

      13

    • Preparatory Work

      17

    • Scaling Intra-Unit Signals

      18

    • Presetting the Field Supply Unit

      20

    • Adjusting the Current Controller

      22

    • Speed Feedback Balancing

      24

    • Balancing the Field Supply Unit and the E.M.f. Controller

      26

    • Balancing the Speed Controller, Plus Fine-Balancing the E.M.f. and the Current Contr

      32

    • Matching the Thyristor Power Converter Unit to the System Conditions Concerned

      33

    • Presetting the 3-Phase Field Supply Unit DCF 50Xb

      34

  • Chapter 3 — Handling of Control Panel CDP 31X

    37

    • Overview

      37

      • Panel Link

        37

      • Mounting the Panel

        37

    • Start Mode

      38

    • Panel Functions

      39

      • Actual Signal Display Mode

        39

      • Parameter Mode

        40

      • Function Mode

        40

      • Drive Mode

        41

    • Pin/Parameter Selecting and Changing of Value

      41

    • Saving of the Parameters to Backup Memory

      43

    • Fault Resetting (Reset)

      44

    • Emergency Stop Resetting (Reset)

      44

    • Fault History Display

      45

    • Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)

      46

    • Setting of the Display Contrast

      48

    • Full Name of Output Pins

      48

    • Selecting Output Pins

      49

    • Drive Mode

      50

    • Running the Drive

      51

      • Operational Command Keys

        51

    • Running the DC- Drive from the Cdp31X

      51

    • Speed Reference Setting for the Drive

      52

  • Chapter 4 — Signals and Troubleshooting

    53

    • Display of Status, Alarm and Fault Signals

      53

      • Categories of Signals and Possibilities of Display

        53

    • General Messages

      54

    • Starting Errors (E)

      54

    • Fault Signals (F)

      55

    • Alarm Signals (A)

      64

    • Status Signals

      69

    • Connection Diagram 2

      74

Advertisement

ABB DCS 500B Service Manual

ABB DCS 500B Service Manual (73 pages)

DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A

Brand: ABB
|
Category: Media Converter
|
Size: 1.57 MB

Table of Contents

  • Safety Instructions

    5

  • Table of Contents

    9

  • Chapter 1 — Introduction

    11

    • How to Use this Manual

      11

    • Contents of this Manual

      11

    • Target Group

      12

    • Associated Publications

      12

    • Storage and Transport

      12

    • Rating Plate and Type Code

      12

  • Chapter 2 — Fault Tracing Thyristors

    15

    • How to Detect, if a Thyristor Is Faulty

      15

    • A Fuse Is Blown

      15

    • Ripple Monitor

      15

    • How to Find a Faulty Thyristor

      16

    • Converters Size C1 and C2/C2B (25

      16

    • Blown Fuses

      16

    • Converters Size A5, C3 and C4 (900

      17

    • Blown Fuses

      17

    • Ripple Monitor

      17

  • Chapter 3 — Handling the Semiconductors

    19

    • General Instruction How to Handle the Semiconductors

      19

  • Chapter 4 — Exchange of Thyristors for Sizes C1/C2/C2B

    21

    • Installation of Thyristor Modules in Converters Size C1/C2/C2B (25

      21

    • Required Tools

      21

    • Remove Faulty Thyristor Modules

      21

    • Install New Thyristor Modules

      22

    • Install New Thyristor

      22

    • Thyristor Module Location

      23

    • Module Terminals

      28

  • Chapter 5 — Exchange of Thyristors for Size A5

    31

    • Installation of «Disc Type» Thyristor in Converters Size A5 (900

      31

    • Required Tools

      31

    • Find Faulty Thyristor

      32

    • Remove Faulty Thyristor

      33

    • Install New Thyristor

      34

  • Chapter 6 — Exchange of Thyristors for Size C3

    39

    • Installation of «Disc Type» Thyristor in Converters Size C3 (900

      39

    • Required Tools

      39

    • Remove Faulty Thyristor

      40

    • Find Faulty Thyristor

      40

  • Chapter 8 — Compatibility of SDCS-PIN-2 Boards

    51

    • Description of SDCS-PIN-20Xb Boards

      51

    • Hardware Coding

      51

    • Snubber Circuit

      51

    • Compatibility of SDCS-PIN-20X Boards

      52

    • Compatibility of SDCS-PIN-20X and SDCS-PIN-2X Boards

      52

    • Change SDCS-PIN-2X Boards

      53

  • Chapter 9 — Preventive Maintainance

    55

    • Recommended Regular Maintenance

      55

    • Air Filters

      55

    • Cooling Air Pressure Switch in Converter Modules Type C4

      55

    • Fan

      55

    • Heatsink

      55

    • Internal High Current Connections in Converters Type C4

      56

    • Relays and Electrical Connections

      56

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Источник

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Руководство по эксплуатации DCS 500

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  • DCS 500 — page 1

    DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 500B / DCF 500B DCP 500B …

  • DCS 500 — page 2

    How the DCS 500 Documentation System works System Description DCS 50 0B 3ADW000 066 Volume I I D Operating Instructions DCS 50 0B 3ADW000 055 Volume I V D Technica l Data 3ADW000 054 Volume III Description of the converter DCS 500B Operating Instructions (documentation in hand) including in- formation and advise to commission the drive. If three ph …

  • DCS 500 — page 3

     2002 ABB Automation Products GmbH. All rights reserved. Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 3ADW000055R0401_DCS500B_Operating Instruction_e_d …

  • DCS 500 — page 4

    DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …

  • DCS 500 — page 5

    Safety Instructions DCS 500B / DCP 500B Operating Instructions i Overview This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B . If these in- structions are not complied with, this may result in injuries (perhaps even with …

  • DCS 500 — page 6

    Safety Instructions ii DCS 500B / DCP 500B Operating Instructions General warning: this symbol warns you of non- electrical risks and dangers which may result in seri- ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad- jacent to this symbol describes how risks of this kind may be avoided. ● …

  • DCS 500 — page 7

    Safety Instructions DCS 500B / DCP 500B Operating Instructions iii Notes Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used: CAUTION! Cautions are designed to draw your attention to a particular state of affairs …

  • DCS 500 — page 8

    Contents iv DCS 500B / DCP 500B Operating Instructions IV A O PERATING I NSTRUCTIONS Safety Instructions Chapter 1 — Introduction How to use this manual …………………………………………………………………………………………… .. 1-1 Contents of this manual …………………………………………………… …

  • DCS 500 — page 9

    Contents DCS 500B / DCP 500B Operating Instructions v Running the DC- Drive from the CDP31x ……………………………………………………….. 3-15 3.15 Speed Reference Setting for the Drive ……………………………………………………………….. 3-16 Chapter 4 — Signals and Troubleshooting 4.1 Display of status, a …

  • DCS 500 — page 10

    vi DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …

  • DCS 500 — page 11

    Chapter 1 — Introduction DCS 500B / DCP 500B Operating Instructions IV A 1 — 1 How to use this manual The purpose of these operating instructions is to provide detailed in- formation on how to start up a thyristor power converter from the DCS 500B or DCP 500B series. Note: If it is not mentioned explicitly all details given in these Operating Instr …

  • DCS 500 — page 12

    Chapter 1 — Introduction IV A 1 — 2 DCS 500B / DCP 500B Operating Instructions Incoming inspection After opening this package, you should check whether it contains the following items: ● DCS 500B / DCF 500B or DCP 500B thyristor power con- verter in the configuration ordered ● DCS 500B / DCF 500B or DCP 500B publications ● Accessories, includ …

  • DCS 500 — page 13

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 1 General notes CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled «Safety Instructions»)! How this chapter is structured For better unde …

  • DCS 500 — page 14

    Chapter 2 — Start-Up Instructions IV A 2 — 2 DCS 500B / DCP 500B Operating Instructions Phase sequence when connecting to the mains / Potential isolation No special phase sequence required for the main connections U1, V1 and W1! Phase coordination between electronics section and power section not necessary! For potential isolation and for avoiding …

  • DCS 500 — page 15

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 3 Symbols for switching the electronics or the power section ON and OFF — Switch ON electronics — Switch ON power X6: 7 ⇒ „1“ signal (K20 in connection example) (input ON / OFF ) — Switch OFF electronics — Switch OFF power X6: 7 ⇒ „0“ signal (K20 in co …

  • DCS 500 — page 16

    Chapter 2 — Start-Up Instructions IV A 2 — 4 DCS 500B / DCP 500B Operating Instructions Symbol for altering parameters or for establishing new connections Enter at keyboard e.g. 1204 = 10000 Assign the value of 10000 to Parameter 1204 Symbol for displaying parameter values or connections Display Symbol for measuring physical variables Measure 3ADW0 …

  • DCS 500 — page 17

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 5 2.1 Preparatory work Check the unit for damage in transit or other damage. Install and wire unit; connect all inputs and outputs required. Proceed in the same way for the field supply unit as well. Check whether protective measures, earthing, screening, etc. hav …

  • DCS 500 — page 18

    Chapter 2 — Start-Up Instructions IV A 2 — 6 DCS 500B / DCP 500B Operating Instructions 2.2 Scaling intra-unit signals Make sure that the existing electronics supply voltage has been set on the SDCS- POW-1 power supply board as well, using the SW1 switch. If an encoder is being used as the speed feedback device, make sure that the correct supply vo …

  • DCS 500 — page 19

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 7 Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V ( fixed! ); rated power converter voltage Enter numerical value 500 V here 519 = Temperature monitoring of power section E …

  • DCS 500 — page 20

    Chapter 2 — Start-Up Instructions IV A 2 — 8 DCS 500B / DCP 500B Operating Instructions 2.3 Presetting the field supply unit Make sure that existing supply voltages for power section, field supply unit (field ex- citer) and field winding, fan, etc. match the rated data of the components used. Switch ON power. DANGER : System components now energize …

  • DCS 500 — page 21

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 9 Only for armature-circuit power converters with SDCS-CON-2 control board & CDP 312 panel! 1201 = 5 Panel display: FEX2/3 AUTOTUNING Activates the field current controller’s auto-tuning function. Action has been completed when NOT ACTIVATED is shown on t …

  • DCS 500 — page 22

    Chapter 2 — Start-Up Instructions IV A 2 — 10 DCS 500B / DCP 500B Operating Instructions 2.4 Adjusting the current controller Make sure that static current limitation Bridge 1 (2307) and Bridge 2 (2308; with 4Q-unit) have been set to the same value; values of all parameters for current reference limitation must be greater than 20 %; conditions have …

  • DCS 500 — page 23

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 11 Drive must not turn! Do not preset an external reference! 1201 = 3 Panel display: ARM. AUTOTUNING Activate the current controller’s auto-tuning function. Start the next two steps within the next 20 seconds! Switch ON power. DANGER : System components now e …

  • DCS 500 — page 24

    Chapter 2 — Start-Up Instructions IV A 2 — 12 DCS 500B / DCP 500B Operating Instructions 2.5 Speed feedback balancing E.M.F. control active? 2102 = 5 Panel display: EMF SPEED ACT Field weakening mode not selected? 1001 = 0 Panel display: CONSTANT FIELD 2103 = Desired speed / or motor rating plate Scale speed control circuit to maximum speed. 1701 = …

  • DCS 500 — page 25

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 13 Only when an encoder (pulse encoder) is being used! 12104 = Content of pulse counter If the shape of the curve corresponds to the diagram below, this means the wiring is correct and the pulses will be correctly evaluated [see also documentation entitled „ Tec …

  • DCS 500 — page 26

    Chapter 2 — Start-Up Instructions IV A 2 — 14 DCS 500B / DCP 500B Operating Instructions 2.6 Balancing the field supply unit and the e.m.f. controller When matching the field supply unit to the system conditions, differences in the proce- dures adopted must be taken into account; these different procedures result from the op- erating mode used. Onl …

  • DCS 500 — page 27

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 15 2.6.2 Field weakening control with setting range < 1 : 1.5 CAUTION: Not p ermi tte d whe n Ch apt er 2 .5 wa s qu it w ith e .m.f . co ntr ol! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakening function activated 1012 = Speed at field weakening point …

  • DCS 500 — page 28

    Chapter 2 — Start-Up Instructions IV A 2 — 16 DCS 500B / DCP 500B Operating Instructions 2.6.3 Field weakening control with setting range > 1 : 1.5 CAUTION: Not per mitt ed w hen Cha pte r 2.5 was quit wit h e.m .f. c ont rol ! Only when unit is fitted with an SDCS-CON-1 control board! If the field time constant is known, e.g. from the motor dat …

  • DCS 500 — page 29

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 17 Switch OFF power! 1201 = 0 Panel display: NOT ACTIVATED 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! When unit is fitted either with an SDCS-CON-1 or SDCS-CON-2 control board! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakenin …

  • DCS 500 — page 30

    Chapter 2 — Start-Up Instructions IV A 2 — 18 DCS 500B / DCP 500B Operating Instructions 12522 = decrease so that motor voltage is 90 %. Flux and thus the field current as well are reduced. How to proceed: 1. decrease 12522 (in steps of 100 at a time) 2. press ACT , read off motor voltage 3. press PAR and correct 12522 if necessary (then continue w …

  • DCS 500 — page 31

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 19 Only if analog tacho is used as speed feedback! Switch ON power; start drive. DANGER : System components now energized! 12516 = increase slowly up to 20000 (=100 % speed). Check motor voltage; if value has been set with 501, motor voltage must remain constant, …

  • DCS 500 — page 32

    Chapter 2 — Start-Up Instructions IV A 2 — 20 DCS 500B / DCP 500B Operating Instructions 2.7 Balancing the speed controller, pl us fine-balancing the e.m.f. and the current controllers 1701 = 11206 Change between POT1 and POT2 activated. Extremely reduce the ramp-up time, depending on the system conditions: 1708 = 0,1 s 1709 = 0,1 s Adjusting the p …

  • DCS 500 — page 33

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 21 1204 = 0 1205 = 0 Switch OFF power, thus stopping the drive! 1701 = 11903 501 = Rated motor voltage set in Chapter 2.2. 1012 = Speed at rated motor voltage CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memo …

  • DCS 500 — page 34

    Chapter 2 — Start-Up Instructions IV A 2 — 22 DCS 500B / DCP 500B Operating Instructions 2.9 Presetting the 3-phase field supply unit DCF 50xB This is a new functionality available for the first time with software version S21.232. When commissioning a drive consisting of a DCS converter for the armature supply and a DCF converter for the field plea …

  • DCS 500 — page 35

    Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 23 alarm or fault indication / reaction, if DCF 506 has triggered 3601 = 15 only at DCF 50 2 B; bridge reversal delayed to app. 50ms 3602 = 15 only at DCF 50 2 B; in worst case bridge change over will take place when time of 3601 has elapsed plus app. 50ms 3603 = …

  • DCS 500 — page 36

    Chapter 2 — Start-Up Instructions IV A 2 — 24 DCS 500B / DCP 500B Operating Instructions When the display shows NOT ACTIVATED (action correctly completed): Stop drive Switch OFF power! In case the autotuning failed: 1201 = 4 Panel display: ARM. MAN. TUNING ARM.MAN_TUNING, if the FEX2/3 autotuning failed; activate the reference via pa- rameter 11209 …

  • DCS 500 — page 37

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 1 3.1 Overview The Control and Display Panel [Control Panel] is used for parame- ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor power con- verters. This device is available in diff …

  • DCS 500 — page 38

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 2 DCS 500B / DCP 500B Operating Instructions 3.2 Start Mode Note: The CDP 31x can be connected to the drive without dis- connecting the auxiliary power ! When connected and power is applied to the electronics, the dis- play of the CDP 31x shows: — software version of the Control Panel — ID numb …

  • DCS 500 — page 39

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 3 3.3 Panel Functions The CDP 31x has four different keypad modes: • Actual Signal Display Mode (ACT) • Parameter Mode (PAR) • Function Mode (FUNC) • Drive Mode (DRIVE) for further extensions Actual Signal Display Mode ACT This keypad mode will …

  • DCS 500 — page 40

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 4 DCS 500B / DCP 500B Operating Instructions Parameter Mode PA R The Parameter Mode is used for: — change the structure in the firmware — show signals and their actual status — show and change values of parameters, if they are not write-protected. When the Parameter mode is entered parameter 10 …

  • DCS 500 — page 41

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 5 Drive Mode DR I VE Drive mode is used to check the configuration. The display will show the type and ID-number of the drive to whom the CDP 31x is connected to. DCS5 00 ID-N UMBER 0 TOTA L 1 DRIVE S Device typ e Th e ID -num be r Tot al num ber of dr …

  • DCS 500 — page 42

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 6 DCS 500B / DCP 500B Operating Instructions Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 17 RAMP GENERATOR 01 RAMP . [IN] 119.03 2. To select another group. While holding the key down, only the group number and name is displa …

  • DCS 500 — page 43

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 7 3.5 Saving of the Parameters to backup memory Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 2 A NALOG OU TPUTS 05 AO2. [ IN] 105.01 2. Select group 112. While holding the arrow down, …

  • DCS 500 — page 44

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 8 DCS 500B / DCP 500B Operating Instructions 3.6 FAULT RESETTING (RESET) FAULT resetting and EMERGENCY STOP resetting (RESET) can only be performed via the CDP 31x if LOCAL is active. If drive is in REMOTE, please check whether LOCAL is a critical condition. If not activate LOCAL, reset the fau …

  • DCS 500 — page 45

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 9 3.8 Fault History Display Up to 100 faults are stored time related and displayed together with the time they appeared after electronics supply switched on. Step Function Press key Display after key is pressed 1. To enter the Actual Signal Display Mod …

  • DCS 500 — page 46

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 10 DCS 500B / DCP 500B Operating Instructions 3.9 Uploading and Downloading of Pa rameters (UPLOAD/DOWNLOAD) CAUTION! The drive must be in standstill condition with given STOP command (controllers blocked, power section disconnected from the network) when UPLOAD/ DOWNLOAD function is selected. …

  • DCS 500 — page 47

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 11 Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD , otherwise a warning may be displayed: **WA RNIN G* * NOT UPLOADED DOWNLOADING NOT POSSIBLE The drive must be in stopped state durin …

  • DCS 500 — page 48

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 12 DCS 500B / DCP 500B Operating Instructions 3.10 Setting of the Display Contrast Step Function Press key Display after key is pressed 1. To enter the Function Mode . FUNC 0 L 0.0 rpm 00 UPLOAD <= <= DOWNLOAD => => CONTRAST 7 2. To select a function. 0 L 0.0 rpm 00 UPLOAD <= < …

  • DCS 500 — page 49

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 13 3.12 Selecting output pins Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec- tronics power supply is switched OFF. Note for CDP 312: If there is a need for permanent display of the newly selected pin …

  • DCS 500 — page 50

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 14 DCS 500B / DCP 500B Operating Instructions 3.13 Drive Mode Display of the ID-number for the Drive and for the Control Panel CDP 31x as well as display of the status (Status Display) Step Function Press key Display after key is pressed 1. To enter the Drive Mode DRIVE DCS500 ID-NUMBER 0 TOTAL …

  • DCS 500 — page 51

    Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 15 3.14 Running the Drive Operational Com- mand Keys Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contact …

  • DCS 500 — page 52

    Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 16 DCS 500B / DCP 500B Operating Instructions 3.15 Speed Reference Setting for the Drive Step Function Press key Display after key is pressed 1. Press one of these keys to get the status row displayed. ACT PAR FUNC 0 L 0.0 rpm 0 0 SPEED A C 0.0 rp m CONV CU R 0 A U ARM A C 0 V _ 2. To enter the …

  • DCS 500 — page 53

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 1 4.1 Display of status, alarm and fault signals Categories of signals and possibilities of display The signals (messages) to be available for thyristor power con- verters series DCS 500B / DCF 500B or DCP 500 are subdivided into five categories: General mes …

  • DCS 500 — page 54

    Chapter 4 — Signals and Troubleshooting IV A 4 — 2 DCS 500B / DCP 500B Operating Instructions 4.2 General messages The general messages will only be shown on the seven segment display of the control board SDCS-CON-x. Code seven segm. display Text on LCD of control panel CDP 31x Definition – Remark 8 Not available Program is not running – (1) . …

  • DCS 500 — page 55

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 3 4.4 Fault Signals (F) The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text. All fault signals — with the exception of F 17 , F 18 and F …

  • DCS 500 — page 56

    Chapter 4 — Signals and Troubleshooting IV A 4 — 4 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 3 Conv.fan curr.fault Current converter fan not within limits The current of the converter´s cooling fan is measured via the option b …

  • DCS 500 — page 57

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 5 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 8 Current rise fault Actual current changed faster than allowed The rate of current change is monitored. Check: — Setting of current r …

  • DCS 500 — page 58

    Chapter 4 — Signals and Troubleshooting IV A 4 — 6 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 20 Local & discon- nected No communication between CDP 31x/CMT and DCS 500B / DCF 500B or DCP 500B in lo- cal control mode (LOCAL) …

  • DCS 500 — page 59

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 7 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 28 Armature over- voltage Armature (DC circuit) overvoltage Check: — Setting of param. [ P 511 ] suitable for the system configuration …

  • DCS 500 — page 60

    Chapter 4 — Signals and Troubleshooting IV A 4 — 8 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 34 Arm. curent ripple Armature current ripple One or several thyristors carry no current. Check: — Current feedback with oscilloscope …

  • DCS 500 — page 61

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 9 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark field weakening range too big / threshold too high Check: — Do selection parameters match the field exciter (field supply)? — Field exci …

  • DCS 500 — page 62

    Chapter 4 — Signals and Troubleshooting IV A 4 — 10 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 44 I/O-Board not found Missing input/output (I/O-) boards IOB1/2x/3/IOE1 The existance of the boards had been recog- nized by the sof …

  • DCS 500 — page 63

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 11 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 65 Reversal Fault Reversal of direction of current is not O.K. The reversal of the direction of current was not correct. Check: — Ext …

  • DCS 500 — page 64

    Chapter 4 — Signals and Troubleshooting IV A 4 — 12 DCS 500B / DCP 500B Operating Instructions 4.5 Alarm Signals (A) The alarm signals will be shown on the seven segment display of the control board SDCS-CON-x as codes A . . as well as on the LCD of the control panel CDP 31x as plain text. Alarm signals will only be displayed, if there is no fault …

  • DCS 500 — page 65

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 13 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 108 RAM-backup failed Alarm No Battery Backup Function for RAM Capacitor for RAM backup has discharged (perhaps unit has be …

  • DCS 500 — page 66

    Chapter 4 — Signals and Troubleshooting IV A 4 — 14 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 127 Ext. FAN ack.alarm Alarm No Acknowledge from External FAN (of Motor) Check: — See Fault Code F 40. 11104 bit 15 A 128 P …

  • DCS 500 — page 67

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 15 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 134 Backup not allowed Alarm Change of Parameter Set not allowed Signal will appear when an attempt has been made to change …

  • DCS 500 — page 68

    Chapter 4 — Signals and Troubleshooting IV A 4 — 16 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 143 Macro change failed Alarm Change from Macro x to Macro y has failed At Macro x, macro-specific links or function blocks …

  • DCS 500 — page 69

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 17 4.6 Status Signals The status of drive functions (autotuning of controllers; saving val- ues) is shown by status signals named 11201 and 11202. The status of the first and / or the second field exciter, the torque control sequencing and the current contro …

  • DCS 500 — page 70

    Chapter 4 — Signals and Troubleshooting IV A 4 — 18 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 11201 — —- Gives feedback status information when the DRIVEMODE parameter (1201) was used to start the drive function 3, 5 or 6 (autotuning). 50 …

  • DCS 500 — page 71

    Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 19 Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 6 READ APPL BLOCKS Load application; if additional function blocks are ac- tivated and saved via SAVE MOTx SET and modified afterwards without savi …

  • DCS 500 — page 72

    Chapter 4 — Signals and Troubleshooting IV A 4 — 20 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 12 (FIELD2_CURR_MIN_L) 1 = motor 2 field current above min level 11204 — —- TC_STATUS : Status of the torque control sequencing 00 (RDY ON) 1 = …

  • DCS 500 — page 73

    Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 1 Connection diagram 1 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 K20 K21 K20 K1 X96:1 X96 :2 L1 L2 L 3 400V 50 Hz F1 F3 M ~ K21 X33 C 1 D 1 AI TAC …

  • DCS 500 — page 74

    Appendix A — Connection diagrams IV A A — 2 DCS 500B / DCP 500B Operating Instructions Connection diagram 2 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 F6 K20 K21 K20 K3 K1 X96: 1 X96 :2 L1 L2 L3 F1 F3 K3 13 24 M ~ T3 F2 3 4 1 2 T2 69 …

  • DCS 500 — page 75

    Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 3 3ADW000055R0401_DCS500B_Operating Instruction_e_d …

  • DCS 500 — page 76

    ABB Automation Products GmbH Postfach 1180 Lampertheim • GERMANY Tel: +49 (0) 62 06-5 03-0 Fax: + 49 (0) 62 06-5 03-6 09 www.abb.com/dc *055R0401A2440000* *055R0401A2440000* Ident. No.: 3ADW 000 055 R0401 Rev D 09_01 …

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