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  • Group Tab Locator

    1

  • Description and Operation

    2

  • Table of Contents

    2

  • Vehicle Identification Number

    2

  • Vehicle Safety Certification Label

    2

  • Body Code Plate

    3

  • Location and Decoding

    3

  • Vin Check Digit

    3

  • Vin Code Breakdown

    3

  • Body Code Plate Location

    4

  • If Two Body Code Plates Are Required

    5

  • International Symbols

    5

  • Fastener Identification

    6

  • Fastener Usage

    6

  • Grade/Class Identification

    6

  • Bolt Markings and Torque — Metric

    7

  • Fastener Strength

    8

  • How to Determine Bolt Strength

    8

  • Threaded Hole Repair

    9

  • Metric System

    9

  • Common Metric Equivalents

    9

  • Conversion Formulas and Equivalent Values

    9

  • Metric Conversion Chart

    10

  • Torque Specifications

    11

  • E-Mark Label

    12

  • Vin Decoding Information

    13

  • Engine Coolant

    16

  • Lubricants

    16

  • Lubrication and Maintenance

    16

  • Parts and Lubricant Recommendations

    16

  • Lubrication Point Locations

    17

  • Fluid Capacities

    17

  • Lubricants and Greases

    17

  • Emission Control System Maintenance

    18

  • Fluid Fill Points and Lubrication Locations

    18

  • Maintenance Schedules

    18

  • Unschedule Inspection

    18

  • Jump Starting Procedure

    24

  • Jump Starting, Towing, and Hoisting

    24

  • To Jump Start a Disabled Vehicle

    24

  • Towing Recommendations

    25

  • Recommended Towing Equipment

    25

  • Ground Clearance

    25

  • Front Towing Procedures

    26

  • Hoisting Recommendations

    26

  • Rear Towing Procedures

    26

  • Tie down Locations for Flat Bed Towing

    26

  • Camber

    28

  • Suspension

    28

  • Wheel Alignment

    28

  • Suspension and Steering Diagnosis

    29

  • Vehicle Lead Diagnosis and Correction

    31

  • Pre-Wheel Alignment Inspection

    31

  • Curb Height Measurement

    31

  • Curb Height Specifications

    33

  • Rear Wheel Toe Adjustment

    33

  • Camber and Caster

    34

  • Front Camber Adjustment Procedure

    34

  • Lateral Link Maximum Length Dimensions

    34

  • Strut to Steering Knuckle Attaching Bolts

    34

  • Front Wheel Toe Adjustment

    35

  • Front Wheel Toe Adjustment Location

    35

  • Tie Rod Thread Engagement Requirements

    35

  • Wheel Alignment Specifications

    36

  • Front Suspension

    37

  • Strut Assembly (Front)

    37

  • Steering Knuckle

    38

  • Ball Joint

    39

  • Hub and Bearing (Front)

    39

  • Lower Control Arm

    39

  • Strut Assembly Components

    39

  • Stabilizer Bar (Front)

    40

  • Tension Strut

    40

  • Strut Tower to Coil Spring Minimum Clearance Area (Typical)

    42

  • Stabilizer Bar and Isolator Bushings

    42

  • Caliper Guide Pin Bolts

    43

  • Removing Outer Tie Rod from Steering Arm

    43

  • Speed Sensor Cable Routing Bracket

    43

  • Stabilizer Bar Link at Strut

    43

  • Removal and Storage of Front Caliper

    44

  • Strut Assembly Mounting

    44

  • Strut Assembly to Steering Knuckle Attaching Bolts

    44

  • Brake Rotor

    45

  • Disc Brake Caliper Mounting

    45

  • Speed Sensor Head Removal

    46

  • Hub and Bearing Retaining Bolts

    46

  • Hub and Bearing Retaining Nut

    46

  • Hub and Bearing Assembly Seal

    46

  • Control Arm to Steering Knuckle Attachment

    47

  • Hub and Bearing Assembly Removal and Installation

    47

  • Prying Hub and Bearing Assembly from Steering Knuckle

    47

  • Separating Ball Joint from Steering Knuckle

    47

  • Hub and Bearing Assembly Mounting Surfaces

    48

  • Removing Rotor

    49

  • Torquing Hub and Bearing Retaining Nut

    49

  • Hub and Bearing Removal and Installation

    50

  • Hub and Bearing Assembly Retaining Bolts

    50

  • Hub and Bearing Mounting Surfaces

    51

  • Installing Wheel Stud into Hub and Bearing

    60

  • Removing Wheel Stud from Hub and Bearing

    60

  • Shaft Nut Removal/Installation

    61

  • Strut Assembly in Compressor

    61

  • Lower Spring Isolator

    62

  • Left Front Strut Upper Mount

    63

  • Lower Control Arm Pivot Bushing

    63

  • Right Front Strut Upper Mount

    63

  • Lower Control Arm Tension Strut Bushing

    64

  • Lower Control Arm Pivot Bushing Removal

    64

  • Installing Lower Control Arm Pivot Bushing

    64

  • Removing Lower Control Arm Tension Strut Bushing

    65

  • Tension Strut Installed in Lower Control Arm

    65

  • Installing Tension Strut Bushing into Lower Control Arm

    66

  • Lower Control Arm Pivot Bolt

    67

  • Tension Strut Cradle Bushing

    67

  • Tension Strut to Cradle Mounting

    67

  • Proper Nut Torquing Procedure

    68

  • Tension Strut Bushing Installed in Cradle

    68

  • Lower Control Arm Pivot Bushing Bolt

    69

  • Front Suspension Fastener Torques

    69

  • Rear Suspension

    71

  • Strut Assembly (Rear)

    71

  • Hub and Bearing (Rear)

    72

  • Spindle

    72

  • Lateral Links

    73

  • Strut Assembly

    73

  • Trailing Arm

    73

  • Strut Assembly Inspection

    74

  • Stabilizer Bar Attaching Links

    75

  • Stabilizer Bar (Rear)

    75

  • Service Warnings and Cautions

    75

  • Link Attachment to Stabilizer Bar

    76

  • Storing Rear Caliper Assembly

    76

  • Wheel Speed Sensor at Adapter

    76

  • Lateral Links to Spindle Attachment

    76

  • Center Punch Installed in Spindle

    77

  • Removing Spindle from Strut Assembly

    77

  • Spindle to Strut Assembly Pinch Bolt

    77

  • Strut Assembly Attaching Nuts

    77

  • Spindle Attachment to Strut

    78

  • Storing Caliper

    79

  • Disc Brake Adapter Mounting

    79

  • Hub and Bearing Retaining Nut and Washer

    79

  • Center Punch Inserted in Spindle

    80

  • Lateral Links to Spindle Attaching Bolt

    80

  • Spindle Pinch Bolt

    80

  • Trailing Arm to Bracket Bolt

    80

  • Removing Spindle from Strut

    81

  • Lateral Link Attachment to Spindle

    82

  • Left Forward Lateral Link

    82

  • Left Rear and both Right Lateral Links

    83

  • Lateral Link Attachment to Crossmember

    83

  • Differential and Driveline

    92

  • Driveshaft Assemblies

    92

  • Front Driveshaft Assemblies

    93

  • Driveshaft Component Identification

    94

  • Clunking Noise During Acceleration

    95

  • Driveshaft Diagnosis

    95

  • Noise And/Or Vibration in Turns

    95

  • Shudder or Vibration During Acceleration

    95

  • Removing Braking Disc

    96

  • Puller Installed on Hub/Bearing Assembly

    96

  • Hub and Bearing to Stub Axle Retaining Nut

    96

  • Inner Tripod Joint Removal from Stub Shaft

    97

  • Removing Stub Axle from Hub/Bearing

    97

  • Grease Applied to Inner Tripod Joint Housing Spline

    98

  • Tripod Joint Retaining Circlip and O-Ring Seal

    98

  • Inner Tripod Joint Installation on Stub Shaft

    99

  • Outer C/V Joint Installation into Hub and Bearing

    99

  • Installing Braking Disc

    100

  • Tighten Hub and Bearing Retaining Nut

    101

  • Tightening Wheel Nuts

    101

  • Spider Assembly Joint Removal from Housing

    102

  • Inner Tripod Joint Sealing Boot Clamps

    102

  • Inner Tripod Joint Sealing Boot

    102

  • Seal Boot Correctly Positioned on Interconnecting Shaft

    103

  • Spider Assembly Retaining Snap Ring Installation

    103

  • Spider Assembly Retaining Snap Ring Removal

    103

  • Boot and Clamp Positioning

    104

  • Crimping Tool Installed on Sealing Boot Clamp

    104

  • Sealing Boot Retaining Clamp Installed

    104

  • Spider Assembly Installed in Housing

    104

  • Outer C/V Joint Sealing Boot

    105

  • Outer C/V Joint Seal Boot Clamps

    105

  • Outer C/V Joint Removal from Interconnecting Shaft

    105

  • Outer C/V Joint Installed on Interconnecting Shaft

    106

  • Base Brake System

    108

  • Brake Pedal

    109

  • Master Cylinder

    109

  • Power Brake Booster

    110

  • Brake Tubes and Hoses

    111

  • Junction Block

    111

  • Proportioning Valve

    111

  • Disc Brakes (Front)

    112

  • Brake Tube Nut Thread Sizes and Tube Routing

    112

  • Front Disc Brake Caliper Assembly

    113

  • Performance Front Disc Brake Caliper Assembly (BR5)

    114

  • Brake Fluid Level Switch

    115

  • Brake Lamp Switch

    115

  • Disc Brakes (Rear)

    115

  • Drum in hat Braking Disc

    116

  • Rear Disc Brake Assembly

    116

  • Brake Fluid Level Switch (Sensor)

    117

  • Red Brake Warning Lamp

    117

  • Base Brake System Diagnosis Charts

    118

  • Other Brake Conditions

    119

  • Basic Test

    120

  • Vacuum Leak Test

    121

  • Pressure Gauges Installed

    122

  • Proportioning Valve with Fittings

    122

  • Braking Surface Inspection

    123

  • Proportioning Valve Applications and Pressure Specifications

    123

  • Rotor Minimum Thickness

    123

  • Rotor Thickness Variation

    123

  • Marking Rotor and Wheel Stud

    124

  • Checking Rotor Runout

    124

  • Checking Rotor for Thickness

    124

  • Brake Rotor Limits

    125

  • Checking Hub Runout

    125

  • Index Rotor and Wheel Stud

    125

  • Brake Fluid Contamination

    125

  • Brake Fluid Level Check

    126

  • Master Cylinder Fluid Level

    126

  • Switch Test — Depressed Position

    126

  • Switch Test — Released Position

    126

  • Trapped Air in Brake Line

    127

  • Base Brake Bleeding

    127

  • Proper Method for Purging Air from Brake System

    127

  • Pressure Bleeding

    127

  • Bleeding Without a Pressure Bleeder

    128

  • Brake Tube Repair

    128

  • Master Cylinder Bleeding

    128

  • Cutting and Flaring of Brake Line Tubing

    129

  • Iso Style Tube Flaring Procedure

    129

  • Tube End Properly Prepared for Flaring

    129

  • Refacing Brake Rotor

    130

  • ISO Tubing Flare Tool

    130

  • Brake Rotor Machining

    130

  • Brake Rotor Refinishing Limits

    131

  • Front Rotor Thickness Markings

    131

  • Rear Rotor Thickness Markings

    131

  • Specifications and Limits

    131

  • Brake Pedal Mounting

    132

  • Brake Pedal Retaining Clip

    133

  • Master Cylinder Mounting

    133

  • Wiper Module and Cowl Cover

    134

  • Wiper Arm Attachment to Pivot

    134

  • Correctly Isolated Remote Ground Cable

    134

  • Master Cylinder Positioning

    135

  • Reinforcement Attachment to Vehicle

    135

  • Wiper Crank Lever Positioning

    135

  • Brake Pedal Holding Tool Installed

    136

  • Disc Brake Caliper (Front)

    137

  • Removing Caliper Assembly

    138

  • Caliper Inspection

    139

  • Disc Brake Shoes (Front)

    139

  • Removing or Installing Braking Disc

    139

  • Removing Outboard Brake Shoe

    139

  • Installing Outboard Brake Shoe Assembly

    140

  • Front Brake Shoe Assembly Identification

    140

  • Disc Brake Caliper (Rear)

    140

  • Front Disc Brake Caliper with Retractor Clips

    141

  • Removing / Installing Caliper Assembly

    141

  • Removing Caliper Guide Pin Bolts

    141

  • Disc Brake Shoes (Rear)

    142

  • Removing / Installing Rear Rotor

    142

  • Removing / Installing Caliper

    143

  • Removing / Installing Outboard Brake Shoe

    144

  • Removing / Installing Inboard Brake Shoe

    144

  • Fuse Panel Cover

    145

  • Lower Instrument Panel Cover Mounting Screws

    145

  • Parking Brake Lever (Pedal) and Front Cable Assembly

    145

  • Fuse Junction Block

    146

  • Park Brake Release Cable

    146

  • Reinforcement Panel

    146

  • Trunk Release Wiring

    146

  • Front Park Brake Cable at Rear Floor Pan

    147

  • Front Park Brake Cable Attachment at Front Floor Pan

    147

  • Parking Brake Cable (Rear)

    148

  • Parking Brake Cable (Intermediate)

    148

  • Cable at Torque Box

    148

  • Left Rear Parking Brake Retainer Clip

    149

  • Parking Brake Tensioner

    149

  • Tensioner

    149

  • Adjustment Mark on Cable Tensioner Rod

    150

  • Parking Brake Shoes (with Rear Disc Brakes)

    150

  • Brake Lamp Switch Location

    151

  • Master Cylinder Brake Fluid Reservoir

    151

  • Reservoir Retaining Pins

    151

  • Removing Caliper Guide Pin Bushings

    152

  • Disc Brake Caliper (Front and Rear)

    152

  • Installing Caliper Guide Pin Bushings

    152

  • Caliper Guide Pin Bushing Service

    152

  • Folded Caliper Guide Pin Bushing

    153

  • Installing Caliper Guide Pin Bushing

    153

  • Removing Bushing from Caliper

    153

  • Removing Inner Sleeve from Bushing

    153

  • Bushing Correctly Installed in Caliper

    154

  • Caliper Disassembly

    154

  • Correctly Installed Caliper Sleeve and Bushing

    154

  • Installing Sleeve in Bushing

    154

  • Removing Piston Seal from Caliper

    155

  • Removing Caliper/Piston Dust Boot

    155

  • Honing Brake Caliper Piston Bore

    155

  • Caliper Assembly

    156

  • Installing New Piston Seal in Caliper

    156

  • Installing Piston into Caliper Bore

    156

  • Brake Shoe (Pad) Lining Wear

    157

  • Parking Brake

    158

  • Brake Actuation System

    159

  • Brake Fluid

    159

  • Brake Fastener Torque Specifications

    160

  • Normal Braking

    162

  • Antilock Brake System

    162

  • Noise and Brake Pedal Feel

    162

  • Abs Braking

    162

  • Antilock Brake System Components

    163

  • Integrated Control Unit (Icu)

    163

  • Start-Up Cycle

    163

  • Tire Noise and Marks

    163

  • Controller Antilock Brake (Cab)

    164

  • Hydraulic Control Unit (Hcu)

    165

  • Valves and Solenoids

    165

  • Controller Antilock Brake Outputs

    165

  • Controller Antilock Brake Inputs

    165

  • Abs Fuses

    166

  • Abs Relays (Solid State)

    166

  • Amber Abs Warning Lamp

    166

  • Wheel Speed Sensor (Wss) and Tone Wheel

    166

  • Hydraulic Circuits and Valve Operation

    167

  • Hydraulic Shuttle Valves

    167

  • Traction Control Function Lamps

    167

  • Traction Control System

    167

  • Abs Hydraulic Circuit and Solenoid Valve Function

    168

  • Normal Braking Hydraulic Circuit and Solenoid Valve Function

    168

  • ABS Without Traction Control — ABS Mode Hydraulic Circuit

    169

  • ABS with Traction Control — Normal Braking Hydraulic Circuit

    170

  • Abs General Diagnostics Information

    171

  • Abs Vehicle Test Drive

    171

  • Abs Wiring Diagram Information

    171

  • ABS with Traction Control — ABS Mode Hydraulic Circuit

    171

  • Traction Control Hydraulic Circuit

    172

  • Abs Electronic Diagnosis

    173

  • Abs Self-Diagnosis

    173

  • Drive-Off Cycle

    173

  • Ongoing Tests

    173

  • Tone Wheel

    174

  • Brake Fluid Level Checking

    175

  • Antilock Brake System Bleeding

    175

  • 25-Way CAB Connector Lock

    177

  • Brake Tube Fittings

    177

  • Transmission Controller Mounting

    177

  • Wheel Speed Sensor (Front)

    178

  • Speed Sensor Head Attachment to Steering Knuckle

    179

  • Wheel Speed Sensor (Rear)

    179

  • Remove/Install CAB

    180

  • Pump/Motor to CAB Wiring Harness

    180

  • CAB Attaching Bolts

    180

  • Tone Wheel Runout

    181

  • Wheel Speed Sensor Resistance

    181

  • Wheel Speed Sensor-To-Tone Wheel Clearance

    181

  • Cooling System

    190

  • Cooling System Flow

    191

  • Coolant

    192

  • Coolant Performance

    192

  • Engine Thermostat

    192

  • Water Pump

    193

  • Thermostat and Housing—3.2/3.5L Engines

    193

  • Radiator

    193

  • Thermostat and Housing—2.7L Engine

    193

  • Cooling System Fan

    194

  • Hose Clamps

    194

  • Radiator—Typical

    194

  • Water Pump—3.2/3.5L Engine

    194

  • Coolant Bottle

    195

  • Hose Clamp Tool

    195

  • Hose Clamp Usage Chart

    195

  • Spring Clamp Size Location

    195

  • Engine Block Heater

    196

  • Accessory Drive Belts

    196

  • Coolant Pressure/Recovery Bottle Location

    196

  • Coolant Pressure Bottle Cap

    196

  • Automatic Transmission Oil Cooler

    197

  • Engine Oil Cooler—2.7L

    197

  • Transmission Oil Cooler

    197

  • Engine Oil Cooler Lines—2.7L Engine (EES Only)

    198

  • Engine Oil Cooler—2.7L Engine (EES Only)

    198

  • Engine Oil Cooler—3.2/3.5L7

    199

  • Cooling System Diagnosis

    200

  • Water Pump Diagnosis

    204

  • Radiator Fan Control

    204

  • Coolant Concentration Testing

    205

  • Radiator Coolant Flow

    205

  • Deaeration

    206

  • Low Coolant Level

    206

  • Pressure Testing Cooling System

    206

  • Testing System for Leaks

    206

  • Coolant—Adding Additional

    207

  • Coolant Level Check

    207

  • Coolant Bottle Cold Fill Level

    207

  • Accessory Drive Belt Diagnosis

    207

  • Coolant Recovery Pressure Bottle and Cap Location

    208

  • Cooling System—Draining

    208

  • Cooling System—Filling

    208

  • Radiator Draincock Location

    208

  • Cooling System Bleeding

    209

  • Special Tool 8195

    210

  • Water Pump—2.7L

    210

  • Water Pump—2.7L Engine

    211

  • Water Pump Body—3.2/3.5L Engine

    212

  • Water Outlet Connector—Removal and Installation

    212

  • Water Outlet Connector—2.7L

    212

  • Heater Supply Tube—2.7L

    213

  • Heater Supply Tube—3.2/3.5L

    213

  • Thermostat—2.7L

    214

  • A/C Condenser to Radiator—Removal and Installation

    216

  • Fan Module—Removal and Installation

    216

  • Draincock

    217

  • Fan Module

    217

  • Transmission Oil Cooler—External

    217

  • Transmission Oil Cooler Lines

    218

  • Engine Oil Cooler

    218

  • Pressure Control Valve

    218

  • Cooler Lines

    218

  • Battery

    228

  • Low Maintenance Battery

    228

  • Maintenance Free Battery

    228

  • Battery Charger Capacity

    229

  • Battery Ignition off Draw (Iod)

    229

  • Battery State of Charge

    230

  • Battery Temperature

    230

  • Battery Test Indicator

    230

  • Charging Time Required

    230

  • Size of Battery

    231

  • Battery Construction and Test Indicator

    231

  • Battery Built-In Test Indicator

    231

  • Abnormal Battery Discharging

    232

  • Battery Load Test

    233

  • Remove Surface Charge from Battery

    233

  • Volt-Ammeter Load Tester Connection

    233

  • Battery Charging

    234

  • Battery Open Circuit Voltage

    234

  • Battery Open Circuit Voltage Test

    234

  • Load Test Temperature

    234

  • Voltmeter Accurate to 1/10 Volt

    235

  • Visual Inspection

    235

  • Charging Completely Discharged Battery

    235

  • Battery Charging Rate

    235

  • Cleaning Battery

    236

  • Cleaning Battery Cable Terminal

    236

  • Cleaning Battery Post

    236

  • Battery Specifications

    237

  • Cranking Rating

    237

  • Negative Battery Cable Remote Terminal

    237

  • Reserve Capacity Rating

    238

  • Starting Systems

    240

  • Supply Circuit and Control Circuit

    241

  • Control Circuit Test

    241

  • Starting System Schematic

    241

  • Starter Solenoid

    241

  • Feed Circuit Resistance Test

    242

  • Ignition Switch

    242

  • Relay Circuit Test

    242

  • Relay Test

    242

  • Feed Circuit Test

    243

  • Starting System Test

    243

  • Volt Ampere Tester

    243

  • Starting System Diagnosis

    244

  • Safety Switches

    245

  • Starter

    245

  • Charging System

    248

  • Charging System Operation

    248

  • Generator

    248

  • Battery Temperature Sensor—Pcm Input

    249

  • Coil on Plug

    252

  • Ignition System

    252

  • Spark Plugs-Platinum

    252

  • Platinum Pads

    253

  • 3.2/3.5L Coil

    253

  • Crankshaft Position Sensor

    253

  • 2.7L Coil

    253

  • Camshaft Position Sensor

    254

  • Coil Capacitor

    254

  • Crankshaft Position Sensor Location

    254

  • Timing Slots

    254

  • Camshaft Position Sensor Location

    255

  • Ignition Interlock

    256

  • Knock Sensor

    256

  • Lock Key Cylinder

    256

  • Spark Plug

    256

  • Ignition Coil

    257

  • Camshaft Position Sensor—2.7L

    257

  • Automatic Shutdown Relay

    257

  • Camshaft Position Sensor—3.2/3.5L

    257

  • Analog Clock

    264

  • Instrument Panel Systems

    264

  • Cluster Diagnostic Procedure

    265

  • Cluster – Intrepid/Concorde

    265

  • Electro–Mechanical Instrument Cluster

    265

  • Headlamp Switch

    265

  • Headlamp Switch Resistance

    266

  • Cigar Lighter/Power Outlet Customer Preference

    266

  • Cigar Lighter/Power Outlet Customer Preference Fuse Location

    266

  • Atc Sun Sensor

    267

  • Atc In-Car Temperature Sensor

    267

  • Instrument Panel Components – Intrepid

    268

  • Instrument Panel Components – Concorde

    270

  • Instrument Panel Components – LHS/300M

    272

  • Body Control Module (Bcm)

    273

  • Brake Lamp/Speed Control Cutout Switch

    273

  • Cigar Lighter / Power Outlet Base Removal

    273

  • Cigar Lighter/Power Outlet Assembly

    273

  • Cluster Lamps

    274

  • Clock

    274

  • Cluster and Bezel

    274

  • Cluster Mask/Lens

    275

  • Indicators – Bulbs

    275

  • Combination Flasher

    276

  • Cubby Bin/Storage Compartment

    276

  • Decklid Release Switch

    276

  • Glove Box Door/Handle

    276

  • Heater — A/C Controls

    277

  • Instrument Panel and Pad Assembly

    278

  • Instrument Panel Center Trim Bezel

    279

  • Instrument Panel End Covers — Left and Right

    279

  • Instrument Panel Floor bin

    279

  • Instrument Panel Silencer / Duct

    279

  • Remote Keyless Entry (Rke) Module

    280

  • Traction Control Switch

    280

  • Trip Reset Knob

    280

  • Upper Right Trim Bezel (Lhs / 300M)

    280

  • Rear Fog Lamp Switch

    282

  • Instrument Panel and Systems

    282

  • Headlamp Leveling System

    282

  • Headlamp Leveling Switch

    282

  • Instrument Cluster

    283

  • Rear Fog Lamp (Headlamp) Switch

    284

  • Audio Systems

    286

  • 4 Disc In-Dash CD Changer

    287

  • Interference Elimination

    287

  • Rear Defogger/Antenna Module

    287

  • Rear Window Antenna

    287

  • Remote Amplifier

    288

  • MIDLINE and INFINITY L SYSTEM

    288

  • Infinity Ll Remote Amplifier Location

    288

  • Audio Diagnostic Test Procedures

    288

  • Base 4 Speaker System

    289

  • Base 4 Speaker System Continued

    290

  • CD Changer Diagnosis

    299

  • CD Changer Fault Codes

    299

  • Electrical Noise Distortion One Speaker

    300

  • Mechanical Noise Distortion

    300

  • Noise Distortion in All Speakers

    300

  • One Speaker Non-Operative

    300

  • Rear Window Grid Lines and Module

    301

  • Rear Window Antenna Module

    301

  • Fixed Mast Antenna (Intrepid Only)

    302

  • Front Door Speakers

    302

  • Instrument Panel Speaker (Infinity)

    303

  • Radio/Tape/CD Player

    303

  • REAR DOOR SPEAKERS (INFINITY Ll)

    303

  • Rear Shelf Speaker

    303

  • Horn

    306

  • Horn Connector Pin Call-Out

    306

  • Horn Systems

    306

  • Horn Switch Test Locations

    307

  • Horn Switch

    307

  • Horn Relay

    307

  • Horn System Test

    308

  • Horn Relay Location

    309

  • Speed Control Switches

    310

  • Speed Control System

    310

  • Vehicle Speed Control System

    310

  • Climbing a Grade

    311

  • Interactive Speed Control

    311

  • Speed Control Servo-Pcm Output

    311

  • Grade Hunting

    312

  • Downshift Delay

    312

  • Automatic Speed Control Overspeed Reduction

    312

  • Powertrain Control Module

    313

  • Servo Cable

    313

  • Vacuum Reservoir

    313

  • Vehicle Speed and Distance

    313

  • Checking for Diagnostic Codes

    314

  • Servo

    314

  • Speed Control Servo Cable—2.7L

    314

  • Hazard Warning System

    318

  • Turn Signal and Hazard Warning Systems

    318

  • Multi-Function Switch

    319

  • Multi-Function Switch Tests

    319

  • Combination Flasher Diagnosis

    320

  • Beam Select Switch Continuity

    321

  • Turn Signal and Hazard Switch Continuity

    321

  • Windshield Wiper System

    324

  • Wiper and Washer Systems

    324

  • Intermittent Wiper Function

    325

  • Multi-Function/Wiper Switch

    325

  • Windshield Washer System

    325

  • Wiper Blades

    325

  • Windshield Washers

    326

  • Body Control Module Location

    326

  • Multi-Function/Wiper Switch Pin Call-Out

    326

  • Windshield Washer Test

    327

  • Motor will Not Run in any Switch Position

    329

  • Windshield Wiper System Conditions

    329

  • Motor Runs Slowly at All Speeds

    330

  • Wipers Run at Low Speed with Switch in High Speed Position

    330

  • Motor will Keep Running with Switch in off Position

    331

  • Wipers Do Not Run When Washer Motor Is Engaged

    331

  • Wiper Motor Test

    332

  • Washer Fluid Level Sensor

    336

  • Washer Hose

    336

  • Washer Fluid Level Sensor (Intrepid)

    336

  • Washer Reservoir

    337

  • Windshield Washer Nozzles

    337

  • Washer Reservoir Filler Tube

    338

  • Washer Reservoir Pump

    338

  • Remove Blade from Arm

    339

  • Wiper Arm and Blade

    339

  • Wiper Blade Element

    339

  • Wiper Frame Assembly

    340

  • Tower to Tower Support Removal

    340

  • Wiper Blade and Element

    340

  • Transfer Parts

    340

  • Wiper Link Arms

    341

  • Wiper Motor

    341

  • Wiper Motor Retaining Bolts

    341

  • Washer Nozzle

    342

  • Wiper Arm Adjustment

    342

  • Headlamp Washers

    344

  • Windshield/Headlamp Washers

    344

  • Windshield/Headlamp Washer Test

    345

  • Headlamp Washer System Priming Procedure

    346

  • Windshield/Headlamp Washer Reservoir Filler Tube

    347

  • Windshield/Headlamp Washer Reservoir

    347

  • Headlamp Washer Hoses

    348

  • Washer Reservoir Filler Tube Mounting Bolt

    348

  • Washer Reservoir Filler Tube Removal

    348

  • Headlamp Washer Nozzle

    349

  • Left Side Headlamp Washer Hose

    349

  • Right Side Headlamp Washer Hoses

    349

  • Headlamp Washer Pump

    350

  • Lamps

    352

  • Automatic Headlamp System

    352

  • Lamp Diagnosis

    352

  • Courtesy Lamps

    353

  • Daytime Running Lamps

    353

  • Headlamp System

    353

  • Headlamps on with Windshield Wipers

    353

  • Electronic Daytime Running Light

    354

  • Floor Console Transmission Range Indicator Lamp

    354

  • Headlamp and Fog Lamp Diagnosis

    354

  • Illuminated Entry

    354

  • Headlamp Diagnosis

    355

  • Headlamp Alignment

    359

  • Using Alignment Screen

    359

  • Headlamp Alignment Preparation

    359

  • Headlamp and Fog Lamp Adjustment

    359

  • Headlamp Adjustment

    360

  • Headlamp Alignment Screen

    360

  • Headlamp Alignment Screws – Concorde/Lhs/300M

    360

  • Fog Lamp Adjuster Screw – Intrepid

    361

  • Fog Lamp Alignment

    361

  • Fog Lamp Alignment Screen

    361

  • Headlamp Alignment Screws – Intrepid

    361

  • Lamp Bulb Service

    363

  • Headlamp Bulbs – Intrepid

    363

  • Fog Lamp Bulb – Intrepid/300M

    364

  • Fog Lamp Bulb – Lhs

    364

  • Front Parking and Turn Signal Lamp Bulb — Lhs

    365

  • Front Parking, Side Marker, and Turn Signal Lamp Bulb – Concorde

    365

  • Front Parking, Side Marker, and Turn Signal Lamp Bulb – Intrepid

    365

  • CHMSL – Rear Shelf

    366

  • Front Side Marker Lamp Bulb – Lhs

    366

  • Parking, Side Marker, and Turn Signal Bulb

    366

  • Trunk Lamp Bulb

    367

  • Chmsl – 300M

    367

  • CHMSL – Intrepid

    367

  • Tail, Stop, Back Up, and Turn Signal Lamp Bulb

    367

  • License Plate Lamp Bulb

    368

  • License Plate Lamp Bulb – Rear Bumper Fascia

    368

  • Headlamp Housing – Concorde/Lhs/300M

    369

  • Lamp Service

    369

  • Headlamp Jackscrews

    370

  • Remove Push in Fasteners

    370

  • Fastener Locations

    370

  • Access Rubber Grommet

    370

  • Fog Lamp Housing

    371

  • Headlamp Housing – Intrepid

    371

  • Remove Headlamp Housing

    371

  • Roll Fascia Forward

    371

  • Front Parking, and Turn Signal Lamp Housing

    372

  • Front Side Marker Housing – Lhs

    372

  • Chmsl and Applique Housing – Intrepid

    373

  • Chmsl Housing – 300M

    373

  • Chmsl Housing – Concorde/Lhs

    373

  • CHMSL – Decklid

    374

  • CHMSL Housing – Intrepid

    374

  • License Plate Lamp – Rear Bumper Fascia

    375

  • Bulb Application

    376

  • Exterior Lamp Bulbs

    376

  • Dimmer Controlled Interior Lamps

    376

  • Exterior Lamp Bulb Chart

    376

  • Non Dimmer Controlled Interior Lamps

    377

  • Indicator Lamps

    377

  • Lamp Systems

    378

  • Fog Lamp Diagnosis

    380

  • Headlamp Leveling Motor Diagnosis

    381

  • Alignment Screen Preparation

    382

  • Headlamp and Fog Lamp Adjustment Using Alignment Screen

    382

  • Headlamp Assembly Removal

    385

  • Headlamp Bulb

    385

  • City Lamp Housing

    386

  • City Lamp Bulb

    387

  • Front Fog Lamp

    387

  • Front Fog Lamp Bulb

    387

  • Front Fog Lamp Electrical Connector

    387

  • Side Repeater Lamp Retaining Tabs

    388

  • Side Repeater Lamp Bulb

    388

  • Side Repeater Lamp

    388

  • Front Fog Lamp Assembly Rear Cover

    388

  • Side Repeater Lamp Socket

    389

  • Tail Lamp Assembly

    389

  • Tail Lamp Assembly Fasteners

    389

  • Rear License Plate Lamp Bulb

    390

  • Tail Lamp Bulb Socket

    390

  • Tail Lamp Bulbs

    390

  • Chmsl Lamp Bulb

    391

  • Headlamp Dimmer Switch

    392

  • Headlamp Assembly

    392

  • Headlamp Cleaning

    397

  • Interior Lamp Bulbs

    397

  • Clockspring

    398

  • Driver Airbag Module

    398

  • Occupant Restraint Controller (Orc)

    398

  • Passive Restraint Systems

    398

  • Airbag System Test

    399

  • Impact Sensor

    399

  • Passenger Airbag Module

    399

  • Service of Deployed Airbag Module

    400

  • Service Procedures

    400

  • Deployed Module

    400

  • Cleanup Procedure

    400

  • Maintenance Inspection

    401

  • Undeployed

    401

  • Five Passenger Vehicle

    403

  • Six Passenger Vehicle

    403

  • Non Deployed Module

    404

  • Reinforcement to Passenger Airbag

    405

  • Steering Wheel

    406

  • Clockspring Centering Procedure

    406

  • Adjustments

    406

  • Lh Front Seat Backs Equipped with Airbags

    409

  • SIACM Position & Orientation

    410

  • Side Impact Airbag Control Module

    410

  • Side Impact Airbag Restraint System

    411

  • Seat Airbag Modules

    412

  • Lh Airbag Front Seat Backs

    413

  • Clockspring Location

    414

  • Front Seat Airbag Wire Harness

    414

  • Seat Airbag Wire Harness

    414

  • Passenger Airbag Location

    415

  • Front Impact Sensor

    415

  • Driver Airbag Location

    415

  • Handling Airbag Module

    416

  • Front Seat Back Panel

    421

  • Left Seat Airbag Module

    421

  • Seat Airbag Electrical Connector

    421

  • Installing Seat Airbag

    422

  • Seat Airbag Position & Orientation

    422

  • Left Seat Airbag Wire Harness

    424

  • Seat Airbag Module Position & Orientation

    424

  • Wire Harness Position & Orientation

    425

  • Airbag Seat Wire Harness

    425

  • Right Seat Airbag Wire Harness

    426

  • Airbag Related Components

    427

  • Electrically Heated Systems

    430

  • Rear Window Defogger

    430

  • A/C-Heater and Atc Control Head

    431

  • ATC Control Head

    431

  • Grid Test

    431

  • System Test

    431

  • Fuse and Electrical Short Test

    432

  • Rear Window Defogger Relay

    432

  • System Electrical Circuit

    432

  • Rear Window Defogger Relay Test

    433

  • Repair Grid Lines, Terminals and Pigtails

    433

  • Grid Line Repair

    434

  • Heated Seat Switch

    435

  • Heated Seats

    435

  • Memory and Heated Seat Switch Location

    435

  • Heated Seat Element and Sensor

    436

  • Memory and Heated Seat Switches

    436

  • Memory Heated Seat/Mirror Module

    436

  • Seat Cushion

    437

  • Heated Seat Sensor

    437

  • Heated Seat Element

    437

  • Seat Back

    437

  • Power Distribution Center (Pdc)

    440

  • Power Distribution Center Location

    440

  • Power Distribution Systems

    440

  • Junction Block (Jb)

    441

  • Junction Block Location

    441

  • Negative Battery Remote Cable

    442

  • Power Door Locks

    444

  • Power Lock Systems

    444

  • Remote Keyless Entry (Rke) System

    445

  • Central Locking System

    445

  • Door Lock Inhibit

    445

  • Child Protection Lock

    445

  • Deck Lid Release Motor

    446

  • Door Lock Switch

    446

  • Door Lock System

    446

  • Voltage

    446

  • Horn Chirp Toggle

    447

  • Remote Keyless Entry Transmitter

    447

  • Remote Keyless Entry Module/Bcm

    448

  • Remote Keyless Entry Diagnosis

    448

  • Deck Lid Release Toggle

    448

  • Programming by Customer

    449

  • Programming Remote Keyless Entry Transmitter(S)

    449

  • Remote Keyless Entry Module

    449

  • Transmitter Battery

    450

  • Transmitter Range

    450

  • Sentry Key Immobilizer System (Skis)

    452

  • Vehicle Theft/Security System (Vtss)

    452

  • Vehicle Theft/Security Systems

    452

  • Sentry Key Immobilizer Module Location

    453

  • Sentry Key Immobilizer Module

    453

  • Sentry Key Immobilizer Transponder

    454

  • Triggering the Vtss

    455

  • Customer Learn

    456

  • Body Control Module

    457

  • Deck Lid Security Switch

    457

  • Lock Cylinder Switch

    457

  • Door Key Cylinder Switch

    458

  • Sentry Key Immobilizer Module (Skim)

    458

  • Power Seat Systems

    460

  • Power Seat Switch

    460

  • Position Sensing Power Seat Potentiometers

    460

  • Circuit Breaker

    461

  • Diagnostic Procedure

    461

  • Power Seat Switch Diagnostic Test

    461

  • Activation

    461

  • Seat Motor Test

    462

  • Seat Switch Continuity Test

    462

  • Switch Test

    462

  • Seat Adjuster

    463

  • Seat Switch

    463

  • Memory Selector Switch

    464

  • Glide Feature

    464

  • Memory Seats

    464

  • Memory Selector Switch Location

    465

  • Motor Tests

    471

  • Seat / Side Airbag Connector Location

    472

  • Seat Switch Pin Call-Out

    472

  • Seat Adjuster Removal

    473

  • Memory Heated Seat/Mirror Module Location

    476

  • Seat Cushion Side Shield

    476

  • Power Window Systems

    478

  • Window Motor

    478

  • Master Window Switch

    479

  • Window Switch

    479

  • Master Switch

    480

  • Passenger Switch

    480

  • Passenger Window Switch

    480

  • Rear Door Switches

    480

  • Power Mirror Switch

    482

  • Power Mirror Systems

    482

  • Power Side View Mirror Position Sensing

    482

  • Mirror Switch

    483

  • Mirror Motor

    483

  • Heated Mirror

    483

  • Automatic Day/Night Inside Mirror

    483

  • Mirror Switch Connector Pin Call-Out

    484

  • Chime/Buzzer Warning Systems

    486

  • Chime Conditions

    487

  • Chime/Buzzer Warning System Schematic

    487

  • Body Control Module Removal

    488

  • Exterior Lamps Left on

    488

  • Fasten Seat Belts

    488

  • Key Left in Ignition

    488

  • Overhead Travel Information System

    490

  • Overhead Console Systems

    490

  • Map Reading Lamps

    490

  • C/T (Compass/Temperature) Button

    491

  • Reset Button

    491

  • Step Button

    491

  • Us/M (English/Metric Measurement) Button

    491

  • Average Fuel Economy

    492

  • Distance to Empty

    492

  • Instantaneous Fuel Economy

    492

  • Trip Odometer

    492

  • Variance Setting Procedure

    493

  • Compass Calibration

    493

  • Universal Transmitter Channel Status

    493

  • Demagnetizing Procedure

    493

  • Ambient Temperature Sensor

    494

  • Base Unit

    494

  • Map Lamp

    494

  • Variance Zone Map

    494

  • Mini Console Base Removal

    495

  • OTIS Removal

    495

  • Overhead Console Base Plate

    495

  • Wiring Diagrams

    496

  • 8W-01 General Information

    498

  • Circuit Functions

    501

  • Circuit Identification Code Chart

    501

  • Circuit Information

    501

  • Wire Color Code Chart

    501

  • Section Identification

    502

  • Symbols

    502

  • Wiring Diagram Symbols

    503

  • Terminology

    504

  • Splice Locations

    504

  • Locations

    504

  • Connector Information

    504

  • Electrostatic Discharge (Esd) Sensitive Devices

    505

  • Probing Tool

    505

  • Take Outs

    505

  • Troubleshooting Tools

    505

  • Intermittent and Poor Connections

    506

  • Testing for Continuity

    506

  • Testing for Voltage Potential

    506

  • Troubleshooting Tests

    506

  • Wiring Repair

    507

  • Wire Repair

    507

  • Troubleshooting Wiring Problems

    507

  • Testing for a Voltage Drop

    507

  • Connector and Terminal Replacement

    508

  • Connector Replacement

    508

  • Molex Connector Repair

    508

  • Terminal/Connector Repair-Molex Connectors

    508

  • Stagger Cutting Wires

    509

  • Terminal Removal

    509

  • Terminal Replacement

    509

  • Terminal/Connector Repair- Augat Connectors

    509

  • Using Special Tool 6932

    510

  • Augat Connector Repair

    510

  • Connector Locking Wedge Tab (Typical)

    510

  • Diode Identification

    511

  • Diode Replacement

    511

  • Terminal Removal Using Special Tool

    511

  • 8W-02 Component Index

    514

  • Power Distribution Center

    517

  • Fuses

    518

  • 8W-12 Junction Block

    544

  • 8W-15 Ground Distribution

    576

  • 8W-20 Charging System

    594

  • 8W-21 Starting System

    596

  • 8W-30 Fuel/Ignition System

    598

  • 8W-31 Transmission Control System

    618

  • 8W-33 Vehicle Speed Control

    626

  • 8W-35 Anti-Lock Brakes

    630

  • 8W-39 Vehicle Theft Security System

    634

  • 8W-40 Instrument Cluster

    640

  • 8W-41 Horn/Cigar Lighter

    650

  • 8W-42 Air Conditioning-Heater

    652

  • 8W-43 Occupant Restraint System

    660

  • 8W-45 Body Control Module

    670

  • 8W-47 Audio Systems

    686

  • 8W-48 Rear Window Defogger

    694

  • 8W-49 Overhead Console

    698

  • 8W-50 Front Lighting

    700

  • 8W-51 Rear Lighting

    716

  • 8W-52 Turn Signals

    726

  • 8W-53 Wipers

    730

  • 8W-60 Power Windows

    736

  • 8W-61 Power Door Locks

    740

  • 8W-62 Power Mirrors

    746

  • 8W-63 Power Seats

    754

  • 8W-64 Power Sunroof

    762

  • 8W-65 Speed Proportional Steering

    764

  • 8W-70 Splice Information

    766

  • 8W-80 Connector Pin-Outs

    774

  • 8W-90 Connector/Ground Locations

    848

  • Front of Engine

    856

  • Right Front Engine Compartment

    856

  • Left Front Engine Compartment

    857

  • Left Rear Engine Compartment

    858

  • 8W-95 Splice Locations

    870

  • Left Front Lamps

    873

  • Right Front Lamps

    873

  • Right Front Door

    878

  • Left Side Body

    879

  • Cylinder Block

    884

  • Engine Identification

    884

  • Cylinder Block and Crankshaft

    885

  • Piston and Connecting Rod

    886

  • Cylinder Head, Valves, and Springs

    887

  • Timing Drive System

    887

  • Valve Springs

    887

  • Rocker Arms

    889

  • Valvetrain Components

    889

  • Engine Lubrication

    890

  • Exhaust Manifold

    890

  • Intake Manifold

    890

  • Cylinder Block Oil Lubrication System

    891

  • Cylinder Head Oil Lubrication System—Left Side

    892

  • Cylinder Head Oil Lubrication System—Right Side

    893

  • Engine Diagnosis—Introduction

    894

  • Engine Diagnosis—Performance

    894

  • Intake Manifold Leakage Diagnosis

    897

  • Checking Engine Oil Pressure

    897

  • Cylinder Combustion Pressure Leakage Test

    898

  • Cylinder Compression Pressure Test

    898

  • Cylinder Head Gasket Failure Diagnosis

    898

  • Cylinder-To-Cylinder Leakage Test

    898

  • Cooling System Tester Method

    899

  • Cylinder-To-Water Jacket Leakage Test

    899

  • Lash Adjuster (Tappet) Noise Diagnosis

    899

  • Visual Test Method

    899

  • Inspection for Rear Seal Area Leaks

    900

  • Engine Oil Leak Inspection

    900

  • Api Service Grade Certified

    901

  • Engine Oil Level—Checking

    901

  • Engine Oil Service

    901

  • Sae Viscosity

    901

  • Container Identification

    902

  • Engine Oil Change

    902

  • Engine Oil Filter Change

    902

  • Filter Specification

    902

  • Repair of Damaged or Worn Threads

    903

  • Mopar Gasket Sealant

    903

  • Form-In-Place Gasket and Sealer Application

    903

  • Engine Gasket Surface Preparation

    903

  • Cylinder Bore Cross-Hatch Pattern

    904

  • Cylinder Bore—Honing

    904

  • Fitting Pistons

    904

  • Hydrostatic Locked Engine

    904

  • Check Gap on Piston Rings

    905

  • Piston Pins

    905

  • Piston Rings—Installation

    905

  • Piston Ring—Fitting

    905

  • Upper and Intermediate Rings—Installation

    906

  • Piston Ring End Gap Position

    906

  • Side Rail—Installation

    906

  • Connecting Rod Bearing—Installation

    906

  • Check for Stretched Bolts

    907

  • Checking Connecting Rod Bearing Clearance—Typical

    907

  • Connecting Rod Side Clearance Measuring

    907

  • Crankshaft Main Bearing—Fitting

    907

  • Crankshaft End Play—Checking

    908

  • Main Bearing Selection Chart—2.7L

    908

  • Valve and Valve Seat—Refacing

    908

  • Valve Seats

    909

  • Checking Crankshaft End Play

    909

  • Valve Installation

    909

  • Testing Valve Springs

    909

  • Checking Valve Tip Height and Valve Spring Installed Height

    910

  • Engine Timing—Verification

    910

  • Testing Valve Spring with Tool C-647

    910

  • Valve Seal and Spring

    910

  • Engine Timing

    911

  • Intake Manifold Vacuum Port Repair

    911

  • Manifold Port (Nipple) Repair

    911

  • Engine Hydro-Mount Isolators

    912

  • Engine Mounts—Left and Right

    912

  • Engine Mount—Rear

    912

  • Structural Collar

    913

  • Air Cleaner and Inlet Hose

    914

  • Cowl Covers

    914

  • Cowl Support

    914

  • Crankshaft Damper

    916

  • Engine Lifting Fixture

    916

  • Crankshaft Damper Center Bolt—Removal and Installation

    917

  • Crankshaft Damper—Installation

    917

  • Crankshaft Damper—Removal

    917

  • Intake Manifold—Upper

    917

  • Upper Intake Manifold Tightening Sequence

    918

  • Lower Intake Manifold Tightening Sequence

    918

  • Intake Manifold—Lower

    918

  • Cylinder Head Covers

    920

  • Camshaft Bearing Cap Tightening Sequence

    921

  • Camshaft Chain Timing

    922

  • Camshaft End Play Measuring

    922

  • Rocker Arm—Removal/Installation

    922

  • Hydraulic Lash Adjuster

    923

  • Valve Stem Seals or Valve Springs

    923

  • Valve Stem Seal—Removal

    923

  • Water Outlet Connector

    924

  • Checking Cylinder Head Bolts for Stretching

    924

  • Cylinder Head Tightening Sequence

    925

  • Valve and Valve Springs

    925

  • Timing Chain Cover

    926

  • Timing Chain Cover Sealing

    926

  • Valve, Spring, and Valve Stem Seal

    926

  • Primary Timing Drive System

    927

  • Timing Chain and Sprockets

    927

  • Timing Mark Alignment

    928

  • Primary Timing Chain Marks

    929

  • Timing Chain Tensioner—Oil Purging

    930

  • Timing Chain Tensioner—Resetting

    931

  • Crankshaft Sprocket—Installatio

    932

  • Crankshaft Sprocket—Removal

    932

  • Primary Timing Chain Tensioner

    932

  • Crankshaft Sprocket

    932

  • Crankshaft Oil Seal—Front

    933

  • Crankshaft Oil Seal—Rear

    933

  • Oil Seal Retainer

    934

  • Rear Crankshaft Oil Seal Removal

    934

  • Crankshaft Rear Seal—Installation

    934

  • Crankshaft Oil Seal Retainer—Rear

    934

  • Rear Crankshaft Seal Retainer Alignment

    935

  • Oil Pan

    936

  • Main Bearing Cap Identification

    937

  • Thrust Washer—Installation

    937

  • Oil Filter

    938

  • Oil Pump

    938

  • Windage Tray

    938

  • Oil Pump and Pick-Up Tube

    939

  • Specifications

    948

  • 3.2/3.5L Engine

    955

  • Catalytic Converters

    1034

  • Exhaust System

    1034

  • Excessive Exhaust Noise

    1036

  • Heat Shields

    1036

  • Exhaust System Components

    1037

  • Exhaust Module Supports

    1038

  • Muffler and Front Resonator

    1038

  • Rubber Isolator Hanger to Body Support Bracket

    1038

  • Air Cleaner with Inlet Hose

    1039

  • Right Catalytic Converter

    1039

  • Tailpipe/Rear Resonator

    1039

  • Exhaust System Alignment

    1040

  • Left Catalytic Converter

    1040

  • Frames and Bumpers

    1042

  • Rear Suspension Crossmember

    1042

  • Rear Suspension Crossmember Bushings

    1043

  • Front Bumper Fascia

    1044

  • Front Bumper Fascia – Intrepid

    1044

  • Air Dam

    1045

  • Front Bumper Reinforcement

    1045

  • Rear Bumper Fascia

    1046

  • Engine Cradle Crossmember

    1048

  • Rear Parking Brake and Retainer Clip (Left)

    1049

  • Rear Brake Proportioning Valve

    1050

  • Frame and Bumpers

    1058

  • Front Tow Hook Bracket

    1058

  • Front License Plate Bracket

    1058

  • Rear Tow Hook Bracket

    1059

  • Fuel Delivery System

    1060

  • Fuel System

    1060

  • Gasoline/Oxygenate Blends

    1060

  • Delivery

    1061

  • Fuel Pump Module

    1061

  • Fuel Tank

    1062

  • Fuel Injectors

    1062

  • Fuel Pump Module—Typical

    1062

  • Fuel Level Sensor

    1062

  • Fuel Filter/Fuel Pressure Regulator

    1063

  • Pressure-Vacuum Filler Cap

    1063

  • Side View—Filter/Regulator

    1063

  • Onboard Refueling Vapor Recovery

    1064

  • ORVR System Schematic

    1064

  • Rollover Valves

    1065

  • Flow Management Valve

    1065

  • Fuel Tubes/Lines/Hoses and Clamps

    1065

  • Draining Fuel Tank

    1065

  • Fuel Tank Drain Plug

    1066

  • Plastic Quick-Connect Fitting/Fuel Tube Connection

    1066

  • Quick-Connect Fittings

    1066

  • Plastic Retainer Ring Type Fitting

    1067

  • Two-Tab Type Fitting

    1067

  • Fuel Pump Relay

    1068

  • Fuel Tank Locknut

    1069

  • Fuel Tank Locator Notch

    1069

  • Fuel Pressure/Regulator

    1070

  • Fuel Pump Inlet Strainer

    1070

  • Inlet Strainer Removal

    1070

  • Fuel Pressure Regulator Locking Tab

    1070

  • Fuel Pump/Level Sensor Connector

    1071

  • Level Sensor Signal and Ground Wires

    1071

  • Wire Terminal Identification

    1071

  • Wire Terminal Retaining Clip

    1071

  • Level Sensor Installation

    1072

  • Standpipe Inside Module

    1072

  • Fuel Rail—2.7L Engine

    1072

  • Fuel Level Sensor Removal

    1072

  • Injector Electrical Connectors

    1073

  • Electrical Connector

    1074

  • Battery Cable

    1075

  • Fuel Tank Drain

    1075

  • Stabilizer Bar and EVAP Canister

    1075

  • Accelerator Pedal

    1076

  • Fuel Filler Neck

    1076

  • Fuel Filler Vent Hose

    1076

  • Throttle Cable

    1077

  • Carpet and Insulation Placement

    1077

  • Accelerator Pedal Removal/Installation

    1077

  • Accelerator Pedal and Throttle Cable

    1077

  • Fuel Requirements

    1078

  • Fuel System Pressure

    1078

  • Fuel Tank Capacity

    1078

  • Mmt in Gasoline

    1078

  • Fuel System Cautions

    1079

  • Materials Added to Fuel

    1079

  • Sulfur in Gasoline

    1079

  • Fuel Injection System

    1080

  • Pcm Replacement

    1081

  • Engine Start-Up Mode

    1081

  • Modes of Operation

    1081

  • Ignition Switch on (Zero Rpm) Mode

    1081

  • Cruise or Idle Mode

    1082

  • Engine Warm-Up Mode

    1082

  • Acceleration Mode

    1083

  • Deceleration Mode

    1083

  • Ignition Switch off Mode

    1083

  • Wide-Open-Throttle Mode

    1083

  • Short Term

    1084

  • Pcm Ground

    1084

  • Long Term

    1084

  • FUEL CORRECTION or ADAPTIVE MEMORIES

    1084

  • Typical Adaptive Memory Fuel Cells

    1085

  • Battery Voltage—Pcm Input

    1087

  • Engine Coolant Temperature Sensor

    1087

  • Engine Coolant Temperature Sensor—Pcm Input

    1087

  • Downstream Heated Oxygen Sensor

    1088

  • Heated Oxygen Sensor (O2 Sensor)

    1088

  • Upstream Heated Oxygen Sensor

    1088

  • MAP Sensor

    1089

  • Ignition Sense—Pcm Input

    1089

  • Manifold Absolute Pressure Sensor

    1089

  • Sci Receive—Pcm Input

    1090

  • Sensor Return—Pcm Input

    1090

  • Automatic Shut down (Asd) and Fuel Pump Relays—Pcm Output

    1091

  • Park/Neutral Switch

    1091

  • Throttle Position Sensor—Pcm Input

    1091

  • Vehicle Speed and Distance—Pcm Input

    1091

  • Exhaust Gas Recirculation (Lsegr)

    1092

  • Manifold Tuning Valve (Mtv)—Pcm Output

    1092

  • Proportional Purge Solenoid—Pcm Output

    1092

  • Short Runner Valve (Srv)

    1093

  • Manifold Tuning Valve

    1093

  • Idle Air Control Motor—Pcm Output

    1093

  • Idle Air Control Motor

    1093

  • Data Link Connector—Pcm Output

    1094

  • Malfunction Indicator (Check Engine) Lamp

    1094

  • Radiator Fan Relays—Pcm Output

    1094

  • Tachometer—Pcm Output

    1094

  • 5 Volt Supply—Pcm Output

    1095

  • 8-Volt Supply—Pcm Output

    1095

  • Throttle Body—2.7L Engine

    1095

  • Torque Management

    1095

  • Intake Air Temperature Sensor

    1097

  • Manifold Absolute Pressure (Map)

    1097

  • Fuel Cap Tether

    1106

  • Fuel System Components

    1106

  • Locking Fuel Filler Neck Cap

    1106

  • Removing Retaining Ring

    1107

  • Lock Cylinder Removed

    1108

  • Power Steering

    1110

  • Steering Diagnosis Charts

    1111

  • Power Steering Fluid Hoses

    1111

  • Power Steering Fluid Cooler

    1111

  • Power Steering Noise

    1112

  • Power Steering Analyzer with Hoses Installed

    1117

  • Power Steering Fluid

    1117

  • Power Steering System Flow and Pressure Test

    1117

  • Power Steering Analyzer Adapters 6893

    1118

  • Pressure Hose Connection to Power Steering Pump (2.7L Engine)

    1118

  • Pressure Hose Connection to Power Steering Pump (3.2L/3.5L Engine)

    1118

  • Power Steering Fluid Level Check

    1120

  • Power Steering Pump

    1128

  • Power Steering Pump Initial Operation

    1129

  • Power Steering Fluid Reservoir

    1129

  • Power Steering Gear

    1138

  • Checking Tie Rod Socket End Play

    1139

  • Outer Tie Rod Socket End Play Measurement

    1139

  • Speed Proportional Power Steering Gear

    1151

  • Variable-Assist Speed-Proportional Power Steering Gear

    1151

  • 42Le Transaxle Hydraulic Schematics

    1315

  • Schematics and Diagrams

    1315

  • Tire Identification

    1336

  • Tires and Wheels

    1336

  • Tire Chains

    1337

  • Replacement Tires

    1337

  • Radial-Ply Tires

    1337

  • Spare Tire–Temporary

    1337

  • Tire Noise or Vibration

    1338

  • Tire Wear Patterns

    1338

  • Tread Wear Indicators

    1338

  • Safety Rim

    1343

  • Wheel Cover (Bolt-On)

    1343

  • Wheels

    1343

  • Wheel Inspection

    1344

  • Bolt-On Wheel Cover

    1344

  • Tire and Wheel Runout

    1344

  • Bolt-On Wheel Cover Retention to Wheel

    1344

  • Chalk Marking on Wheel, Tire and Stud

    1345

  • Checking Lateral Run out of Wheel

    1345

  • Checking Radial Run out of Wheel

    1345

  • Run out Gauge

    1345

  • Static Unbalance & Balance

    1346

  • Styled Wheel Weight

    1346

  • Tire and Wheel Balance

    1346

  • Wheel Cover Retaining Tabs

    1347

  • Dynamic Unbalance & Balance

    1347

  • Wheel Cover Locking Nuts

    1347

  • Aluminum Wheel

    1348

  • Steel Wheel

    1348

  • Tire and Wheel Assembly

    1348

  • Wheel Nuts

    1348

  • Wheel Cover Retaining Nuts

    1349

  • Wheel Installation

    1349

  • Wheel Nut Tightening Sequence

    1350

  • Wheel Specifications

    1350

  • Wheel Cover Installation Position

    1350

  • Aluminum Wheel Care

    1350

  • Body

    1352

  • Vehicle Identification

    1352

  • Body Components

    1353

  • Exterior Components

    1353

  • Paint

    1353

  • Stationary Glass

    1353

  • Sunroof Operation

    1354

  • Paint Code

    1355

  • Painted Surface Touch-Up

    1355

  • Finesse Sanding, Buffing, and Polishing

    1355

  • Base Coat/Clear Coat Finish

    1355

  • After Market Paint Repair Products

    1356

  • Exterior Colors

    1356

  • Lower Body Applique Colors

    1357

  • Windshield

    1358

  • Windshield Safety Precautions

    1358

  • Cut Urethane Around Windshield

    1359

  • Windshield Moldings

    1359

  • Rear Window Glass

    1360

  • Seats

    1362

  • Front Seat Removal

    1362

  • Front Seat Cushion Side Shield

    1362

  • Front Seat

    1362

  • Front Seat Cushion

    1363

  • Front Seat Cushion Wire Harness

    1363

  • Side View of Side Shield

    1363

  • Front Seat Arm Rest

    1364

  • Front Seat Cushion J- Strap

    1364

  • Seat Cushion Alignment Indentations

    1364

  • Seat Cushion Cover

    1364

  • Recliner Attaching Bolt

    1365

  • Arm Rest Bracket

    1365

  • Front Seat Back Cover

    1365

  • Arm Rest Access Hole

    1365

  • Front Seat Head Restraint

    1366

  • Front Seat Lumbar Support

    1366

  • Front Seat Track and Recliner

    1366

  • Front Seat Track – Typical

    1367

  • Rear Seat Back

    1367

  • Rear Seat Back Cover Fixed Seat Back

    1367

  • Rear Seat Cushion

    1367

  • Rear Seat Back – 40 Section

    1368

  • Rear Seat Arm Rest with Ski Pass

    1368

  • Rear Seat Arm Rest – 60/40

    1368

  • Arm Rest Removal

    1369

  • Arm Rest with Ski Pass

    1369

  • Rear Seat Back – 60 Section

    1369

  • Rear Seat Silencer

    1369

  • 40 Section Pivot Pin

    1370

  • Collar Assembly

    1370

  • Rear Seat Back 60 Section

    1370

  • Remove 40 Section Seat Back

    1370

  • Rear Seat Cushion Cover J-Straps

    1371

  • Rear Seat Cushion Cover

    1371

  • Rear Seat Cushion Cover Hog Rings

    1371

  • Rear Seat Back Collar

    1371

  • Sunroof

    1372

  • Sunroof Diagnosis Chart

    1373

  • Sunroof Assembly

    1374

  • Sunroof Drive Motor

    1375

  • Sunroof Express Module

    1375

  • Sunroof Glass Panel

    1375

  • Wind Deflector

    1376

  • Sunroof Wind Deflector

    1376

  • Sunroof Housing Assembly

    1376

  • Sunroof Drive Motor and Express Module

    1376

  • Sunroof Housing Assembly Removal

    1377

  • Sunroof Sunshade

    1377

  • Rear Housing Hose

    1378

  • Sunroof Housing Drain Hose

    1378

  • Front Right Housing Drain Hose

    1379

  • Rear Drain Hose – Concorde

    1379

  • Sunroof Glass Panel Timing

    1380

  • Sunroof Glass Panel Adjustment

    1380

  • Sunroof Drive Cable Timing

    1380

  • Dash and Cowl

    1441

  • Roof Panel and Roof Bows

    1446

  • Body Side Aperture

    1450

  • инструкцияChrysler Concorde (2004)

    TABLE OF CONTENTS

    SECTION PAGE

    1

    INTRODUCTION

    …………………………………………………….3

    2

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

    ………………………7

    3

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE

    ……………………….51

    4

    UNDERSTANDING YOUR INSTRUMENT PANEL

    ……………………………101

    5

    STARTING AND OPERATING

    …………………………………………149

    6

    WHAT TO DO IN EMERGENCIES

    ………………………………………175

    7

    MAINTAINING YOUR VEHICLE

    ……………………………………….187

    8

    MAINTENANCE SCHEDULES

    …………………………………………235

    9

    IF YOU NEED CONSUMER ASSISTANCE

    …………………………………251

    10

    INDEX

    ………………………………………………………….261

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Service Manual Chrysler Concorde.

    Подборка руководств на английском языке по техническому обслуживанию и ремонту Chrysler 300M/Concorde/Intrepid/LHS и Dodge Intrepid 2000-2004 годов выпуска.

    • Автор:
    • Издательство: DaimlerChrysler Corporation
    • Год издания: 2000/2001/2002/2003/2004
    • Страниц:
    • Формат: PDF
    • Размер: 344,5 Mb

    Руководство по техническому обслуживанию и ремонту автомобилей Chrysler 300M/Concorde/LHS и Dodge Intrepid 1998-2001 годов выпуска.

    • Автор:
    • Издательство: Легион-Автодата
    • Год издания:
    • Страниц: 380
    • Формат:
    • Размер:

    Доп информация

    • Contents

    • Table of Contents

    • Bookmarks

    Quick Links

    SECTION

    1

    INTRODUCTION

    2

    THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

    3

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE

    4

    UNDERSTANDING YOUR INSTRUMENT PANEL

    5

    STARTING AND OPERATING

    6

    WHAT TO DO IN EMERGENCIES

    7

    MAINTAINING YOUR VEHICLE

    8

    MAINTENANCE SCHEDULES

    9

    IF YOU NEED CONSUMER ASSISTANCE

    10

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

    INDEX

    TABLE OF CONTENTS

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

    I n f o r m a t i o n P r o v i d e d b y :

    . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

    PAGE

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Chapters

    loading

    Summary of Contents for Chrysler 2004 Concorde

    Техническая документация по ремонту автомобилей Chrysler Concorde ( все годы выпуска) Бесплатно, без регистрации и СМС

    Автозапчасти для автомобилей СКАЧАТЬ АВТОАКСЕСУАРЫ

    Руководство по ремонту, эксплуатации и техническому обслуживанию Chrysler Concorde

      — полные технические характеристик

     -особенности эксплуатации

     — устранение неисправностей Chrysler Concorde

      — цветные электросхемы Chrysler Concorde
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА
       

     
    Руководство по эксплуатации Chrysler Concorde
    — полные технические характеристики Chrysler Concorde
    — особенности эксплуатации

    — устранение неисправностей

    — цветные электросхемы
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА   

     

    Руководство по ремонту Chrysler Concorde в фотографиях
    — полные технические характеристики

    — особенности эксплуатации Chrysler Concorde
    — устранение неисправностей
     в фотографиях своими руками
    — более 1980 фотографий процесса ремонта
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА      

     

    Каталог деталей и сборочных единиц Chrysler Concorde
    — таблица взаимозаменяемости деталей автомобилей

    — предназначен для работников СТО и владельцев автомобилей Chrysler Concorde
    — каталог деталей Chrysler Concorde
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА 

     

    Подробная электросхема Chrysler Concorde
    — полное описание электрооборудования Chrysler Concorde , подробная интерактивная электрическая схема Chrysler Concorde
    — подробно описан алгоритм поиска неисправностей электрооборудования (стартер, генератор, система зажигания, впрыск, инжектор)
    — подробная схема электрооборудования ( электро схема ) Chrysler Concorde
    — распиновка разъемов электрических, распиновка электро проводки Chrysler Concorde
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА  

     

    Руководство по ремонту двигателя Chrysler Concorde
    — полные технические характеристики двигателя Chrysler Concorde
    — особенности конструкции и ремонта двигателя Chrysler Concorde
    — подробное описание процессов разборки, дефектовки и сборки двигателя с фотографиями, ГРМ
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА  

     
     

    Руководство по ремонту коробок передач Chrysler Concorde
    — полные технические характеристики КПП
    — особенности конструкции и ремонта КПП Chrysler Concorde
    — устранение неисправностей КПП трансмиссия, валы, шестерни, ШРУС
    — подробное описание процессов разборки, дефектовки и сборки КПП  с фотографиями
    СКАЧАТЬ  /  СКАЧАТЬ С ЗЕРКАЛА 

    а вот здесь можно заработать на новую машину, и тогда старую не придется ремонтировать!!!

    Chrysler Concorde

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