SERVICE MANUAL
EXCAVATOR
JS200, JS210, JS220, JS235
EN — 9813/7350 — ISSUE 1 — 04/2016
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2016 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator’s Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator’s Manual. You must
understand and follow the instructions in the
Operator’s Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator’s
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator’s Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator’s Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 — Machine
03 — Attachments and Options
06 — Body and Framework
09 — Operator Station
12
—
Heating,
Conditioning (HVAC)
15 — Engine
18 — Fuel and Exhaust System
21 — Cooling System
27 — Driveline
30 — Hydraulic System
33 — Electrical System
72 — Fasteners and Fixings
75 — Consumable Products
78 — After Sales
Ventilating
and
Air-
20,5 Мб
Гусеничные экскаваторы JCB JS130, JS160, JS180, JS200,
Формат: pdf
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Год:
2001
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Страниц:
152
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Язык:
русский
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Размер:
20,5 Мб
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Категории:
JCB JS220
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The lineup of JCB backhoe loaders is represented by 10 basic models of machines made in more than 30 variations. The line starts with small models of Mini CX and 1СХ and ends
with large powerful models of 4 CX, 4СХ Super and released in 2012 5CX. If we talk about machines introduced before 2012, then their power varies from 15 to 75 kW, the depth of digging is within
2.54-6.14 meters. Backhoe loaders can reach speeds of up to 40 km / h, while the mass of these machines is between 2.8 and 8.5 tons.
Backhoe loader JCB 5CX, the most powerful model in the company’s lineup, has wheels of the same size and four-wheel drive. The machine has a 120 hp engine. standard Tier 2.
JCB backhoe loaders can additionally be equipped with attachments, which significantly expands the scope of these machines. The list of replacement equipment for JCB backhoe
loaders is quite large. It includes more than 40 types of buckets intended for excavating attachments, hydraulic hammers, front buckets of different capacity and design (including with
side tipping), buckets for special work, road mills, equipment for digging trees, drills, road brushes with a width from 150 to 1100 mm, scrapers, seals, mowers, trenchers and grippers. There is
also a large assortment of hand-held equipment that connects to the hydraulic system of the backhoe loader: drills, jackhammers, perforators, water pumps and disk cutters. These tools can work in
parallel with the excavator. The standard JCB backhoe loader system allows the use of other manufacturers’ equipment.
Also, JCB backhoe loaders can be equipped with special tools developed by JCB specialists, such as a system for compensating for vibrations during travel, a mechanism for
hydraulically moving the excavator rig, a mechanism for telescopic extension of the handle, adjustable slip cushions for outriggers.
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Here you can download JCB Tracked Excavator JS200 JS210 JS220 JS240 JS260 models Service Manual. This JCB Service Manual PDF has detailed instructions and will help you perform a full service and overcome all kinds of trouble you’ll ever face.
Your ownership experience is incomplete without this Service Manual PDF. Because as an avid JCB Tracked Excavator owner, you deserve to know every bit of detail about your vehicle, something that only this manual can provide. Compressed in a PDF format, it has clear step-by-step instructions with pictorial representations in the form of diagrams and images to solve your problem much quicker. Every component, including wiring schematics and specifications is so precisely covered that troubleshooting will actually become a fun exercise.
Instead of taking your Tracked Excavator to local garage or dealership and getting charged heavily, you can chose to take matters in your own hand. You can carry out the repairs all on your own, from the comforts of your home, thanks to this Service Manual PDF which has simple step-by-step instructions to help you out.
This JS200 JS210 JS220 JS240 JS260 Tracked Excavator Service Manual PDF has all the major topics comprehensively covered in it. The manuals’ clear illustrations and images compliment step-by-step guidance perfectly well. Unarguably, this Service Manual PDF will prove to be beneficial for you. By using this service manual, you can save about $500-$3000 depending upon the type of repair.
Troubleshooting your JCB JS200 JS210 JS220 JS240 JS260 is now a piece of cake. Download this Service Manual in PDF format and keep it as handy in case unforeseen circumstances. This manual will guide you on which tools to use and how uncomplicated it is to provide your repair and service information from basic till advance level.
For more details, please click on button below:
JCB Excavators JS200, JS210, JS220, JS240, JS260 Service Manuals PDF
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| Type of catalogue: | repair manual |
| Make: | JCB |
| Region: | WorldWide |
| Inclusive languages: |
English |
| Amount of disks: |
1 CD, 2 PDF files, 531+823 pages |
| Availibility | Instant Download |
| OS: | Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit |
| Price, USD: | 49 |
The set covers 2 PDF Service Manuals for JCB Excavators following models: JS200, JS210, JS220, JS240, JS260. These manuals are complementary to each other. Also, these manuals include a certain amount of operating and repair information.
This manual will become a good assistant in the workshop because it contains a description of safety procedures and general methods related to the maintenance and repair of JCB excavators.
The PDF service manual is compiled in sections and subsections, that are numbered and contain general service information, care and safety instructions, descriptions of routine maintenance procedures.
This set contains service manuals that come in PDF format. We recommend using the following application that reads PDF files — Adobe PDF Reader. This application helps you to be sure that all images/graphics will display correctly.
Publication Numbers:
9803/6400 Issue 2
9803/6510-03
Models covered:
JS200 from machine no. 705001
JS210 from machine no. 705648
JS220 from machine no. 705001
JS240 from machine no. 708001
JS260 from machine no. 708501
Contents (Publication No. 9803/6400 Issue 2):
- Section 1 — General Information
- Bolt and Nut Torque Specifications
- Service Tools
- Sealing and Retaining Compounds
- Section 2 — Care & Safety
- Safety Notices
- General Safety
- Operating Safety
- Maintenance Safety
- Section 3 — Routine Maintenance
- Fluids and Lubricants
- Service Schedules
- Greasing
- Battery
- Fuses (See Section C)
- Hydraulics
- Transmission
- Tracks and Running Gear
- Engine
- Component Location Diagrams
- Performance Evaluation
- Falling Objects Protection Structure (FOPS)
- Section B — Body & Framework
- Torque Specifications
- Undercarriage
- Main Body
- Maintenance Specifications JS200, JS200LC
- Maintenance Specifications JS240,JS240LC
- Cab
- Air Conditioning (Optional)
- Section C — Electrics
- The A.M.S System
- Technical Data
- Battery Testing
- Schematic Diagram
- Layout
- Engine Control
- Pump Control
- Throttle Motor
- Revolution Sensor
- Self Test
- Fault Finding
- Section E — Hydraulics
- Technical Data JS200 and Variants
- Technical Data JS240 and Variants
- Torque Specifications
- Schematics
- Hydraulic Pump JS200, JS240
- Regulator JS200, JS240
- Control Valve JS200, JS240
- Relief Valve JS200, JS240
- Port Relief JS200, JS240
- Negative Control Valve JS200, JS240
- Remote Control Valve JS200, JS240
- 8-Spool Solenoid Valve JS200, JS240
- Shuttle Valve
- Cushion Valves
- Stacked Valve
- Hydraulic Rams
- Rotary Coupling
- Slew Motor
- Section F — Transmission
- Torque Specifications
- *Track Motor/Gearbox
- *Track Motor
- *Track Gearbox
- *Note: Slew Motor Assembly is covered in Section E.
- Section J — Track & Running Gear
- Torque Specifications
- Idler Wheel and Recoil Unit
- Idler Wheel
- Grease Cylinder
- Drive Sprocket
- Top Roller
- Bottom Roller
- Section K — Engine
- Routine Maintenance (See Section 3)
- Technical Data
Contents (Publication No. 9803/6510-03):
- Section 1 — General Information
- Introduction
- Identifying your Machine
- Torque Settings
- Service Tools
- Service Consumables
- Section 2 — Care and Safety
- Safety Check List
- Section 3 — Routine Maintenance
- Service Requirements
- Identification of Machine Components
- Health and Safety
- Service Schedules
- Lubricants and Capacities
- Cleaning the Machine
- Checking for Damage
- Daily Checking
- Bolt and Nut Torque Specifications
- Checking the FOPS Structure
- Seat Belt
- Greasing
- Electrical System
- Engine
- Fuel System
- Hydraulic System
- Travel Gearbox
- Tracks and Running Gear
- Bucket
- Windscreen
- Troubleshooting
- Section B — Body & Framework
- Technical Data
- Basic Operation
- Fault Finding
- Service Procedures
- Cab Panels
- Section C — Electrics
- Technical Data
- Basic System Operation
- Fault Finding
- Service Procedure
- Harness Data
- Section E — Hydraulics
- Technical Data
- Basic System Operation
- Circuit Descriptions
- Service Procedure
- Hydraulic Pump
- Remote Control Valve (Hand Control)
- Travel Pedal Valve
- Solenoid Valve (8 Spool)
- Shuttle Valve
- Cushion Valve
- Slew Brake Valve
- Slew Motor
- Relief Valves
- Slew Motor Reduction Gear Assembly
- Rotary Coupling
- Hydraulic Rams
- Fault Finding
- Section F — Transmission
- Technical Data
- Basic System Operation
- Fault Finding
- Track Motor
- Track Gearbox
- Track Motor
- Section J — Track and Running Gear
- Technical Data
- Idler Wheel and Recoil Unit
- Idler Wheel
- Grease Cylinder
- Drive Sprocket
- Top Roller
- Bottom Roller
- Section K — Engine
- Technical Data
Screenshots for JCB Excavators JS200, JS210, JS220, JS240, JS260 Service Manuals PDF:
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