В секторе системного проектирования все более значимую роль играет автоматизация, она же является ключом к повышению производительности. Наше модульное ПО MOVITOOLS® MotionStudio имеет все необходимые инструменты для последовательного перехода к автоматизации.
Бесперебойные планирование и автоматизация с помощью MOVITOOLS® MotionStudio
Чтобы оставаться конкурентноспособными, производители оборудования и его операторы вынуждены серьезно отнестись к тенденции роста автоматизации промышленных процессов. Современное производство стремится к увеличинию объемов, повышению качества готовой продукции и снижению эксплуатационных расходов. Единственная возможность добиться поставленных задач – использовать верно подобранное современное оборудование. Наше универсальное, встраиваемое приводное оборудование повысит надежность и эффективность производственных процессов с одновременным увеличением производительности на годы вперед, а значит, Вы сможете укрепить свои позиции на рынке.
Наше инженерное ПО MOVITOOLS® MotionStudio – важный фактор Вашего успеха. В нем собраны все необходимые инструменты для оптимальной поддержки процессов с самого начала и в дальнейшем для организации бесперебойной работы. По отдельности и все вместе, эти инструменты являются к лючом к быстрой и эффективной автоматизации.
Кроме того, Вы без сомнения оцените тот факт, что ПО MOVITOOLS® MotionStudio не «привязано» к конкретному оборудованию. ПО сканирует, автоматически регистрирует все станции, подключенные к сконфигурированным интерфейсам, и отображет их в виде дерева. С помощью контекстного меню Вы сможете без труда выбрать любой узел дерева и зарустить необходимые инструменты. С помощью одного модульного ПО Вы можете конфигурировать, программировать и диагностировать большинство наших инверторов.
Вы также не ограничены в выборе каналов передачи данных. Благодаря нашему шлюзовому процессору ПО MOVITOOLS® MotionStudio позволяет конфигурировать различные коммуникационные среды и до четырех каналов одновременной передачи данных. Кроме того, сервер поддерживает централизованное хранение данных и современную дистанционную технологию управления данными.
Ваши преимущества
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Встроенная автоматизация
Комплексное инженерное решение в одном пакете: запуск, управление, диагностика, обмен данными и визуализация
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Бесперебойная эксплуатация
Готовые к использованию прикладные модули для различных приложений, предназначенные для конфигурирования, ввода в эусплуатации и эксплуатации оборудования с минимальными усилиями
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Отстутствие ограничений в выборе оборудования
Благоадаря совместимости большинства моделей наших инверторов Вы можете конфигурировать, программировать и даигнсотировать любое оборудование на Ваш выбор
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Прозрачное управление
Функция управления проектами позволяет Вам организовывать и контролировать работу всего оборудования в зависимости от его функций.
Особенности
Если быть кратким: комплексное, удобное в использовании решение, не зависящее от установленного оборудования
- Разработка прикладных программ по стандарту языка Cи с использованием компилятора или по стандарту IEC 61131-3
- Диагностика обмена данными по полевой шине с помощью монитора шины
- Плавные ввод в эксплуатацию и конфигурирование
- Диагностика приводов с помощью встроенного осциллографа
- Одно модульное ПЛ представляет собой комплексное инженерное решение: запуск, управление, диагностика, обмен данными и визуализация
- Возможность просмотреть состояние каждого подключенного оборудования
- Для конфигурирования, программирования и диагностики большинства моделей инверторов компании SEW-EURODRIVE – широкая универсальность
- Управление технологическими функциями
- Готовые к использованию модули для различных приложений
- Использование данных с заводских табличек электронных мотор-редукторов SEW‑EURODRIVE для автоматической настройки согласования с двигателем
Коммуникационные интерфейсы
- Ethernet TCP/IP, PROFINET IO, EtherNet/IP, MODBUS TCP
- EtherCAT®
- PROFIBUS DPV1, CAN, DeviceNet
- Универсальный интерфейс Tool Calling Interface (TCI)
Инструменты и функциональность
Пусконаладка
- Конфигурирование и пусконаладка: Для адаптации настроек преобразователя под подключенный двигатель и оптимизации силы тока, частоты вращения и работы контроллеров позиционирования.
- Ручной режим: Оборудование может управляться вручную непосредственно с ПК
Конфигурирование
- Дерево параметров: Стандартизованный редактор для конфигурирования параметров под различные типы оборудования.
- Редактор PDO: Редактор объектов данных процесса для графической конфигурации данных процесса в сервоусилители для многоосевых систем MOVIAXIS®
- Конфигуратор шлюзов: Стандартизованный инструмент для диагностики и конфигурирования шлюзов UFx41B and DFx с классического и технологического функциональных уровней MOVIFIT®
Диагностика и визуализация
- Состояние: поддержка диагностики оборудования, передача информации о состоянии оборудования, возможность ручного сборса
- Разрабочтик приложений: редактор для разработки функций визуализации и диагностики конкретных процессов. Процесс визуализации осуществляется с помощью программы преобразователя IPOS, настройка параметров осуществляется посредством загрузки данных
- Монитор полевой шины: диагностика процесса коммуникации осуществляется за счет обмена данными между полевой шиной и подключенным оборудованием (режим мониторинга), при этом выбор установочного значения осуществляется в самом оборудовании вне зависимости от контроллера (режим управления)
- Область: диагностика с использования осциллографа для всех моделей инверторов компании
Программирование
- Редактор ПЛК: для программирования контроллеров MOVI‑PLC® с помощью прикладных программ пользователя, универсального сборщика
- Процесс визуализации осуществляется с помощью программы преобразователя IPOS®, настройка параметров осуществляется посредством загрузки данных и универсального компилятора
MOVITOOLS® MotionStudio – Operation
9
About MOVITOOLS® MotionStudio
9
MOVITOOLS
9.1
About MOVITOOLS
9.1.1
Tasks
9.1.2
Establishing communication with other units
9.1.3
Executing functions with the units
96
®
MotionStudio – Operation
®
MotionStudio
The software package enables you to perform the following tasks with consistency:
•
Establishing communication with units
•
Executing functions with the units
The SEW Communication Server is integrated into the MOVITOOLS
software package for establishing communication with the units.
The SEW Communication Server allows you to create communication channels.
Once the channels are established, the units communicate via these communication
channels using their communication options. You can operate up to four communication
channels at the same time.
®
MOVITOOLS
MotionStudio supports the following types of communication channels:
•
Serial (RS-485) via interface adapters
•
System bus (SBus) via interface adapters
•
Ethernet
•
EtherCAT
•
Fieldbus (PROFIBUS DP/DP-V1)
•
Tool Calling Interface
The available channels can vary depending on the units and its communication options.
The software package offers uniformity in executing the following functions:
•
Parameterization (e. g. in the parameter tree of the unit)
•
Startup
•
Visualization and diagnostics
•
Programming
The following basic components are integrated into the MOVITOOLS
software package, allowing you to use the units to execute functions:
•
MotionStudio
®
•
MOVITOOLS
All functions communicate using tools. MOVITOOLS
tools for every unit type.
®
MotionStudio provides the right
Manual – DFE32B Fieldbus Interface PROFINET IO
®
MotionStudio
®
MotionStudio
- Manuals
- Brands
- SEW-Eurodrive Manuals
- DC Drives
- MOVITRAC B
- System manual
-
Contents
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Table of Contents
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Bookmarks
Quick Links
Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services
®
MOVITRAC
B
EA3A000
S
M
Edition 06/2006
ystem
anual
11443413 / EN
Related Manuals for SEW-Eurodrive MOVITRAC B
Summary of Contents for SEW-Eurodrive MOVITRAC B
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Page 1
Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services ® MOVITRAC EA3A000 Edition 06/2006 ystem anual 11443413 / EN… -
Page 2
SEW-EURODRIVE – Driving the world… -
Page 3: Table Of Contents
Contents 1 Important notes ………………..5 Explanation of pictograms…………….. 5 Designated use ………………6 Waste disposal………………6 ® 2 System description MOVITRAC B …………..7 ® MOVITRAC B – compact, versatile and universal ……..7 ® MOVITRAC B system overview ………….. 8 The units at a glance……………..
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Page 4
Contents 6 Safety notes ………………..112 Installation and startup …………….112 Operation and service …………….113 7 Unit design………………… 114 Sizes 0XS / 0S / 0L …………….114 Size 2S / 2………………… 115 Size 3 ………………..116 Size 4 ………………..117 Unit designation ……………… -
Page 5: Important Notes
Important notes Explanation of pictograms Important notes Explanation of pictograms Always follow the safety and warning notes in this publication. Hazard Indicates an imminently hazardous situation, which if not avoided, WILL result in death or serious injury. Warning Indicates an imminently hazardous situation caused by the product, which if not avoided, WILL result in death or serious injury.
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Page 6: Designated Use
Important notes Designated use Designated use The frequency inverters from SEW-EURODRIVE operate AC motors. These motors must be suitable for operation with frequency inverters. Do not connect any other loads to the frequency inverters. Frequency inverters are devices for stationary installation in control cabinets. Adhere to all instructions referring to the technical data and the permissible conditions where the unit is operated.
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Page 7: System Description Movitracb
System description MOVITRAC® B MOVITRAC® B – compact, versatile and universal ® System description MOVITRAC ® Compact and economical: MOVITRAC B – the next generation frequency inverter. ® MOVITRAC B – compact, versatile and universal The percentage of speed-variable AC drives with inverter technology is constantly increasing and these units offer all options to optimize system and machine concepts to the process sequences in addition to machine-conserving drive technology.
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Page 8: Movitrac® B System Overview
System description MOVITRAC® B MOVITRAC® B system overview ® MOVITRAC B system overview 1x 200 … 240 V 3x 380 … 500 V Front option Keypad Keypad FBG60B FBG11B optional Line choke ND… Line filter NF… MOVITRAC ® MOVITRAC ® Analog option FIO11B MC07B…-2B1 MC07B…-5…3…
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Page 9: The Units At A Glance
System description MOVITRAC® B The units at a glance The units at a glance ® Power supply Motor power Rated output MOVITRAC B type Size connection current 0.25 kW / 0.4 HP AC 1.7 A MC07B0003-2B1-4-00 0.37 kW / 0.5 HP AC 2.5 A MC07B0004-2B1-4-00 0.55 kW / 0.75 HP…
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Page 10: Functions / Features
System description MOVITRAC® B Functions / features Functions / features ® MOVITRAC B frequency inverters are characterized by the following features: 2.4.1 Unit properties • Large voltage range: – 230 V units 1-phase for a voltage range of AC 200 … 240 V, 50/60 Hz –…
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Page 11
System description MOVITRAC® B Functions / features • Standstill current function for: – Rapid start – Heating current for avoiding condensation at low temperatures • Flying start function for synchronizing the inverter to the running motor (in prepara- tion). • Hoist capability. -
Page 12
System description MOVITRAC® B Functions / features 2.4.3 Setpoint technology • Motor potentiometer. • External setpoint selections: – 0 … +10 V (unidirectional and bidirectional) – 0 … 20 mA – 4 … 20 mA • Six fixed setpoints. • Frequency input 2.4.4 Optional communication / operation… -
Page 13: Movitools® Motionstudio
System description MOVITRAC® B MOVITOOLS® MotionStudio ® MOVITOOLS MotionStudio ® The MOVITOOLS MotionStudio program includes: • Parameter tree • Startup • SCOPE • Application Builder • Data management ® The MOVITRAC B has the following functions: • Parameter setting • Visualization / diagnostics •…
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Page 14: Technical Data
Technical data CE marking, UL approval and C-Tick Technical data CE marking, UL approval and C-Tick 3.1.1 CE marking ® Low voltage MOVITRAC B frequency inverters comply with the regulations of the Low Voltage directive Directive 73/23/EC and have the CE mark on the nameplate to this effect. ®…
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Page 15: General Technical Data
Technical data General technical data General technical data ® The following technical data applies to all MOVITRAC B frequency inverters, irrespec- tive of size and power: ® MOVITRAC All sizes Interference immunity Fulfills EN 61800-3 Interference emission with According to limit value class EMC compliant installation •…
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Page 16: Movitrac® B Electronics Data
Technical data MOVITRAC® B electronics data ® MOVITRAC B electronics data Function Terminal Designa- Default Data tion Setpoint input X10:1 REF1 0 … +10 V (R > 200 kÊ) (differential input) X10:2 AI11 (+) 0 … 20 mA / 4 … 20 mA (R = 250 Ê) X10:3 AI12 (0)
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Page 17: Electronics Data Communication Interface Fsc11B
Technical data Electronics data communication interface FSC11B Electronics data communication interface FSC11B Function Terminal Designation Data System bus X46:1 SC11: SBus high CAN bus according to CAN specification 2.0, parts A (SBus) X46:2 SC12: SBus low and B, transmission technology according to ISO 11898, X46:3 GND: Reference potential max.
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Page 18: Movitrac® B Technical Data
Technical data MOVITRAC® B technical data ® MOVITRAC B technical data ® 3.5.1 MOVITRAC B overview 230 V / 1-phase power supply connection Size Power 1.1/ 1.5 0.25/ 0.4 0.55 / 0.75 [kW / HP] 1.5 / 2.0 0.37 / 0.5 0.75 / 1.0 2.2/ 3.0 400 / 500 V / 3-phase power supply connection…
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Page 19
Technical data MOVITRAC® B technical data 3.5.2 AC 230 V / 1-phase / size 0XS / 0.25 … 0.37 kW / 0.4… 0.5 HP 163.5 54.5 49.5 159.5 ® MOVITRAC MC07B (1-phase supply system) 0003-2B1-4-00 0004-2B1-4-00 Part number 828 491 1 828 493 8 INPUT Permitted rated supply voltage… -
Page 20
Technical data MOVITRAC® B technical data 3.5.3 AC 230 V / 1-phase / size 0S / 0.55 … 0.75 kW / 0.75 … 1.0 HP 163.5 159.5 ® MOVITRAC MC07B (1-phase supply system) 0005-2B1-4-00 0008-2B1-4-00 Part number 828 494 6 828 495 4 INPUT Permitted rated supply voltage… -
Page 21
Technical data MOVITRAC® B technical data 3.5.4 AC 230 V / 1-phase / size 0L / 1.1 … 2.2 kW / 1.5 … 3.0 HP 163.5 159.5 ® MOVITRAC MC07B (1-phase supply system) 0011-2B1-4-00 0015-2B1-4-00 0022-2B1-4-00 Part number 828 496 2 828 497 0 828 498 9 INPUT… -
Page 22
Technical data MOVITRAC® B technical data 3.5.5 AC 400 / 500 V / 3-phase / size 0XS / 0.25 … 0.37 kW / 0.4 … 0.5 HP 163.5 54.5 49.5 159.5 ® MOVITRAC MC07BB (3-phase supply system) 0003-5A3-4-00 0004-5A3-4-00 Part number 828 515 2 828 516 0 INPUT… -
Page 23
Technical data MOVITRAC® B technical data 3.5.6 AC 400 / 500 V / 3-phase / size 0S / 0.55 … 1.5 kW / 0.75 … 2.0 HP 163.5 159.5 ® MOVITRAC MC07B (3-phase supply system) 0005-5A3- 0008-5A3- 0011-5A3- 0015-5A3- 4-00 4-00 4-00 4-00… -
Page 24
Technical data MOVITRAC® B technical data 3.5.7 AC 400/500 V / 3-phase / size 0L / 2.2 … 4.0 kW / 3.0 … 5.0 HP 163.5 159.5 ® MOVITRAC MC07B (3-phase supply system) 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00 Part number 828 521 7 828 522 5 828 523 3 INPUT… -
Page 25
Technical data MOVITRAC® B technical data 3.5.8 AC 400 / 500 V / 3-phase / size 2S / 5.5 … 7.5 kW / 7.5 … 10 HP ® MOVITRAC MV07B (3-phase supply system) 0055-5A3-4-00 0075-5A3-4-00 Part number 828 524 1 828 526 8 INPUT Permitted rated supply voltage… -
Page 26
Technical data MOVITRAC® B technical data 3.5.9 AC 400 / 500 V / 3-phase / size 2 / 11 kW / 15 HP ® MOVITRAC MC07B (3-phase supply system) 0110-5A3-4-00 Part number 828 527 6 INPUT Permitted rated supply voltage 3 ×… -
Page 27
Technical data MOVITRAC® B technical data 3.5.10 AC 400 / 500 V / 3-phase / size 3 / 15 … 30 kW / 20 … 40 HP ® MOVITRAC MC07B (3-phase supply system) 0150-503-4-00 0220-503-4-00 0300-503-4-00 Part number 828 528 4 828 529 2 828 530 6 INPUT… -
Page 28
Technical data MOVITRAC® B technical data 3.5.11 AC 400 / 500 V / 3-phase / size 4 / 37 … 45 kW / 50 … 60 HP ® MOVITRAC MC07B (3-phase supply system) 0370-503-4-00 0450-503-4-00 Part number 828 531 4 828 532 2 INPUT Permitted rated supply voltage… -
Page 29: Fbg11B Keypad Front Option
Technical data FBG11B keypad front option FBG11B keypad front option Part number 1820 635 2 Functions • Process values and status displays • Error memory and error reset queries • Displaying and setting parameters • Data backup and parameter set transfer •…
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Page 30: Fsc11B Communication Module
Technical data FSC11B communication module FSC11B communication module Part number 1820 716 2 ® Functions • Communication with PLC / MOVITRAC B / PC • Operation / parameter settings / service (PC) Features • RS-485 (one interface): Plug-in terminals and service interface (RJ10 socket) •…
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Page 31: Dbg60B Keypad (In Preparation)
Technical data DBG60B keypad (in preparation) DBG60B keypad (in preparation) 3.8.1 Description ® The basic version of MOVITRAC does not have a DBG60B keypad and can be upgraded to include the keypad as an option. Keypad Language Part number DE / EN / FR / IT / ES / PT / NL (German / English / French / DBG60B-01 1 820 403 1…
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Page 32
Technical data DBG60B keypad (in preparation) 3.8.3 Features • Illuminated text display, choice of 7 languages • Keypad with 21 keys • Can be connected via extension cable DKG60B (5 m) • Enclosure IP40 (EN 60529) The DBG60B keypad option is connected to the FSC11B communication front option. In this case, the FSC11B interface can no longer be connected to a PC or DOP via RS-485. -
Page 33
Technical data DBG60B keypad (in preparation) 3.8.5 DBG60B housing imension drawing The DBM60B option can be used to mount the keypad close to the inverter (e.g. in the control cabinet door). The DBM60B option consists of housing in enclosure IP65 and a 5 m DKG60B extension cable. -
Page 34: Analog Module Fio11B (In Preparation)
Technical data Analog module FIO11B (in preparation) Analog module FIO11B (in preparation) Part number 1820 637 9 3.9.1 Description The FIO11B analog module upgrades the basic version with the following interfaces: • Setpoint input • Analog output • RS-485 interface 3.9.2 Electronics data Function…
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Page 35: Uws11A Interface Adapter For Communication
Technical data UWS11A interface adapter for communication 3.10 UWS11A interface adapter for communication Part number 822 689 X The FSC11B is required for connecting the UWS11A. Description The UWS11A option converts RS-232 signals, for example from the PC, into RS-485 signals. ®…
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Page 36: Usb11A Interface Adapters For Service Purposes
Technical data USB11A interface adapters for service purposes 3.12 USB11A interface adapters for service purposes Part number 824 831 1 The FSC11B is required for connecting the USB11A. Description Option USB11A enables a PC or laptop with a USB interface to be connected to the Xterminal interface of ®…
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Page 37: Braking Resistors, Bw Series
Technical data Braking resistors, BW series 3.13 Braking resistors, BW series 3.13.1 General information Braking resistor types ® BW are matched to the MOVITRAC B inverter series. The type of cooling is KS = self- cooling (air ventilation). The permitted ambient temperature range is –20 °C … +45 °C. 3.13.2 PTC braking resistors Observe the following points for the PTC braking resistors: •…
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Page 38
Technical data Braking resistors, BW series 3.13.3 Flat-design The flat-design resistors have IP54 enclosure and are equipped with internal thermal overload protection (cannot be replaced). Depending on their type, you can install the resistors as follows: • With support rail mounting FHS or submounting FKB under the heat sink. The braking resistors in the submounting do not achieve the specified CDF power. -
Page 39
Technical data Braking resistors, BW series 3.13.4 Wire resistors and grid resistors • Perforated sheet cover (IP20) open to mounting surface. • You can apply a higher load to wire resistors for a short time than you can to flat- design braking resistors. -
Page 40
Technical data Braking resistors, BW series 400 V Type BW100-006 BW168 BW268 BW147 BW247 BW347 Part number 821 701 7 820 604 X 820 715 1 820 713 5 820 714 3 820 798 4 BW…-T part number 1820 419 8 1820 133 4 1820 417 1 1820 134 2… -
Page 41
Technical data Braking resistors, BW series 3.13.5 Dimensions of BW Braking Resistors Flat-design Flat-design resistors: The connecting lead is 500 mm (19.69 in) long. The scope of delivery includes four M4 threaded bushes each of type 1 and 2. (0.47) Type Main dimensions [mm (in)] Fastening parts [mm (in)]… -
Page 42
Technical data Braking resistors, BW series Grid resistors Type Main dimensions [mm (in)] Fastening parts [mm (in)] Weight [kg (lb)] A BW..-T b/c/e BW012-025-P 295 (11.6) – 260 (10.2) 490 (19.3) 270 (10.6) 380 (15.0) – 10.5 (0.4) 9.0(19.8) BW012-050 –… -
Page 43: Touch Guard Bs
Technical data Touch guard BS 3.14 Touch guard BS Touch guard dimension drawing: [1] Grommet [2] Support rail mounting Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] BS-003 60 (2.4) 160 (6.3) 146 (5.8) 125 (4.9) 40 (1.6) 20 (0.8) 6 (0.2) 17.5 (0.7) BS-005…
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Page 44: Submounting Of Flat-Design Resistors Fkb
Technical data Submounting of flat-design resistors FKB 3.15 Submounting of flat-design resistors FKB FKB..B is used for submounting of flat-design resistors under the inverter. Type Part number Size Braking resistor 230 V 400/500 V FKB11B 1820 728 6 FKB12B 1820 729 4 BW027-003 BW072-003 FKB13B…
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Page 45: Support Rail Mounting Fhs
Technical data Support rail mounting FHS 3.16 Support rail mounting FHS ® The FHS is used for support rail mounting of MOVITRAC B frequency inverters and for the submounting of flat-design resistors. Type Part number Size Braking resistor 230 V 400/500 V FHS11B 1820 724 3…
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Page 46: Line Chokes Nd
Technical data Line chokes ND 3.17 Line chokes ND The line choke assists in overvoltage protection. The line choke restricts the charging current when several inverters are connected in parallel on the input side. Application: See section «Project planning.» The ambient temperature range is –25 … +45 °C. The enclosure is IP00 (EN 60529).
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Page 47
Technical data Line chokes ND 3.17.1 ND 010-301 / ND 020-151dimension drawing Type Main dimensions [mm (in)] Mounting dimensions [mm (in)] Weight [kg (lb)] ND 010-301 90 (3.5) 100 (3.9) 80 (3.2) 70 (2.8) 64 (2.5) 52 (2.1) 4.4 (0.2) 7.4 (0.3) 1.4 (3.1) ND 020-151… -
Page 48: Line Filter Nf
Technical data Line filter NF 3.17.3 Several inverters on one line choke • The input contactor must be designed for the total current. • The fuse must correspond to the rated current of the line choke. ® • Connect the MOVITRAC B frequency inverters with identical configuration to the line choke.
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Page 49
Technical data Line filter NF Line filter dimension drawing [mm (in)]: Line filter Main dimensions type NF009-503 195 (7.7) 55 (2.2) NF014-503 225 (8.9) 80 (3.2) NF018-503 50 (2.0) 255 (10.0) NF035-503 275 (10.8) 60 (2.4) NF048-503 315 (12.4) 100 (3.9) NF063-503 260 (10.2) 90 (3.5) -
Page 50: Foldable Ferrites
Technical data Foldable ferrites 3.19 Foldable ferrites You can reduce the radiated interference of the power cable by using foldable ferrites. Technical data: Part number 819 702 4 For cable diameter 10.5 … 12.5 mm Storage temperature –40 °C… +85 °C Operating temperature –25 °C…
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Page 51: Hd Series Output Chokes
Technical data HD series output chokes 3.20 HD series output chokes You can reduce the radiated interference of the unshielded motor cable by using an output choke. Output choke type HD001 HD002 HD003 Part number 813 325 5 813 557 6 813 558 4 Max.
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Page 52: Output Filter Hf
Technical data Output filter HF 3.21 Output filter HF SEW output filters of the HF type are sine filters. Sine filters smooth the output voltage of inverters. Use output filters in the following cases: • In group drives (several motor lines in parallel); the discharge currents in the motor cables are suppressed.
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Page 53
Technical data Output filter HF HF…-503 dimension drawing [mm (in)]: MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® Type Main dimensions HF008 / 015 / 022 / 030-503 80 (3.2) 286 (11.3) 176 (6.9) HF040 / 055-503 135 (5.3) 296 (11.7) 216 (8.5) Type Mounting Hole… -
Page 54
Technical data Output filter HF HF…-403 dimension drawing [mm (in)]: Type Main dimensions Standard installation HF023-403 365/390 145 (5.7) 284 (11.2) 268 (10.6) 60 (2.4) (14.4/15.4) HF033-403 385/400 HF047-403 190 (7.5) 300 (11.8) 284 (11.2) 80 (3.2) (15.2/15.6) Type Horizontal mounting Hole Ventilation clearances position… -
Page 55: Fieldbus Gateways
Technical data Fieldbus gateways 3.22 Fieldbus gateways Gateways are available for the following bus systems for connection to fieldbuses (FSC11B is required for connecting the fieldbus gateway): • PROFIBUS (part number: 823 896 0) • DeviceNet (part number: 823 897 9) •…
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Page 56: Profibus Dfp21B Fieldbus Interface (In Preparation)
Technical data PROFIBUS DFP21B fieldbus interface (in preparation) 3.23 PROFIBUS DFP21B fieldbus interface (in preparation) 3.23.1 Description ® MOVITRAC can be equipped with a 12 MBaud fieldbus interface for the PROFIBUS- DP serial bus system. For detailed information, refer to the PROFIBUS documentation package, which can be ordered from SEW-EURODRIVE.
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Page 57: Movi-Plc
Technical data MOVI-PLC® ® 3.24 MOVI-PLC 3.24.1 Unit types ® The MOVI-PLC basic DHP11B.. controller is available in three designs, which differ according to different POUs from various libraries. Unit type Part number Description ® MOVI-PLC basic DHP11B.. ® DHP11B-T0 1 820 472 4 MOVI-PLC basic controller…
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Page 58: Parameters
Parameters Explanation of the parameters Parameters As a rule, you only set the parameters during startup and if servicing is required. You ® can set the MOVITRAC B parameters in various ways: • With the keypad ® • Using the MOVITOOLS MotionStudio programs on a PC via the RS-485 interface •…
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Page 59
Parameters Explanation of the parameters Name Description Operating status The following operating statuses are available: • 24 V OPERATION • CONTROLLER INHIBIT • NO ENABLE • CURRENT AT STANDSTILL • ENABLE • FACTORY SETTING • ERROR Error status Error number and error in plain text. Current parameter set Parameter set 1 or 2. -
Page 60
Parameters Explanation of the parameters Name Description Bus diagnostics PO 1 Setpoint [hex] Process data output word 1, setpoint PO 2 Setpoint [hex] Process data output word 2, setpoint PO 3 Setpoint [hex] Process data output word 3, setpoint PI 1 Actual value [hex] Process data input word 1, actual value PI 2 Actual value [hex] Process data input word 2, actual value… -
Page 61
Parameters Explanation of the parameters Name Description Setpoint source 11 / Frequency input The frequency at binary input DI04 specifies the setpoint. The value is set using parameter P102 Frequency scaling. You can influence the value with P110 AI1 scaling. The following parameters are included in the scaling if the PI controller is activated: •… -
Page 62
Parameters Explanation of the parameters Name Description Control source 3-WIRE CONTROL X12: X12:2 X12:2 = CW/Stop X12:3 = CCW/Stop X12:3 X12:4 = Enable/Stop X10 = Setpoint input AI = Output frequency = Start/stop frequency X12:4 CW = Clockwise CCW = Counterclockwise t11 [1] = t11 UP t11 [2] = t11 DOWN t13 = Stop ramp… -
Page 63
Parameters Explanation of the parameters Name Description AI1 operating mode 0 / 3000 1/min (0 10 V) Safety against open circuit is Voltage input with reference 3000 rpm (0 … 10 V = 0 … 3000 rpm). only available in operating mode You can adapt the characteristic curve with AI1 scaling. -
Page 64
Parameters Explanation of the parameters Name Description FBG manual operation Setting the setpoint with the setpoint generator of the FBG11 keypad in FBG manual mode. 0 / UNIPOL. CW Adjustable speed: 0 … + n 1 / UNIPOL. CCW Adjustable speed: 0 … – n 2 / BIPOLAR CW + CCW Adjustable speed: –… -
Page 65
Parameters Explanation of the parameters Name Description Controller parameters PI controller (see sec. «Project planning / PI controller» for explanations of the parameters) PI controller 0 / OFF PI controller deactivated. 1 / ON STANDARD PI controller switched on normally. 2 / ON INVERTED PI controller switched on inverted. -
Page 66
Parameters Explanation of the parameters Name Description 32_ / 33_ Motor adjustment 1 / 2 Use function P320 / P330 Automatic adjustment for single-motor operation only. You can use this function for all motors and control modes. The inverter measures the motor during premagnetization and sets the parameters P322 / P332 IxR adjustment and P321 / P 331 Boost. -
Page 67
Parameters Explanation of the parameters Name Description Reference signals The following reference values are used for recording and signaling certain operating states. All signals of parameter group 4__ can be output via binary outputs.The signals are valid if the inverter has signaled Ready after switch-on and there is no error display. Speed reference signal The inverter issues the signal «1»… -
Page 68
Parameters Explanation of the parameters Name Description Terminal assignment Binary inputs (DI01 fixed assignment with CW/STOP) Effect at 0 signal 1 signal Effective in: No enable 0: NO FUNCTION: – – – 1: ENABLE/STOP: Stop at P136 stop ramp Enable 2: CW/STOP: Stop at P131 ramp down Enable CW… -
Page 69
Parameters Explanation of the parameters Name Description Control functions All settings with regard to the fundamental control properties of the inverter are defined within parameter group 7__. The parameter group comprises functions which the inverter automatically executes when they are activated. Operating mode 1 / 2 This parameter is used to set the basic operating mode of the inverter. -
Page 70
Parameters Explanation of the parameters Name Description VFC & FLYING START (in preparation): The flying start function lets you synchronize the inverter to an already running motor. In particular used with drives that are not braked actively, which run on for a long time or which are turned by a flowing medium, e.g. -
Page 71
Parameters Explanation of the parameters Name Description Use the P720 / P723 Setpoint stop function to enable the inverter automatically depending on the main setpoint. The inverter is enabled with all the necessary functions, such as Premagnetization and brake control. It is important that you also enable the drive via terminals. -
Page 72
Parameters Explanation of the parameters Name Description Unit functions Setup Short menu (with keypad only) long short Use P800 to switch from the factory setting short menu to the detailed parameter menu. You can use P802 to reset the factory settings stored in the EPROM for almost all parameters. You can also reset the unit to its initial delivery condition. -
Page 73
Parameters Explanation of the parameters Name Description Error responses The EXT. FAULT fault can only be triggered when the inverter status is ENABLED. P830 programs the error response that is triggered by input terminal programmed to /EXT. ERROR. Response /EXT. ERROR 2 / IMM. -
Page 74
Parameters Explanation of the parameters Name Description Use P873 … P875 can be used to determine the content of the process input data word PI1 … PI3. This definition is necessary so ® MOVITRAC B can allocate the appropriate actual values. The following process input assignments are available: NO FUNCTION: The content of the process input data word is 0000… -
Page 75: Project Planning
Project planning Schematic procedure Project planning Schematic procedure Clarification of Æ • technical data and requirements • Basic conditions • System interfacing Ç Calculate the relevant application data • Static, dynamic, regenerative power • Speeds Ç Select gear unit Determining •…
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Page 76: Options For Standard Applications
Project planning Options for standard applications Options for standard applications Refer to the following table for available options for simple applications. Conditions for simple applications: • Vertical movement: Braking time is less than 25 % of cyclic duration factor CDF and no longer than 30s.
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Page 77
Project planning Description of applications 5.3.2 Project planning for hoists In practice, the question of setting the size of hoists is addressed with regard to special thermal and safety-critical criteria. The control must be designed so that the direction of rotation of the drive can only be changed when it is at a standstill. -
Page 78: Speed-Torque Characteristics
Project planning Speed-torque characteristics Speed-torque characteristics The speed / torque characteristic curve appears as follows: n = 1400 rpm (50 Hz) n = 1680 rpm (60 Hz) n [rpm] 1000 2200 2600 0 100 1400 1800 2900 » 50 Hz »…
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Page 79: Select Motor
Project planning Select motor Select motor 5.5.1 Basic recommendations • Use motors with at least thermal class F • Use TF thermistor or TH thermostat. • Preferably use 4-pole motors. This applies particularly if you are operating gearmo- tors with a high oil filling level as a result of their vertical mounting position. The churning losses in 2-pole motors will be quite high.
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Page 80
Project planning Select motor 5.5.4 Inverter / motor combinations The following table shows possible inverter / motor combinations. You can also assign the next higher motor size to the inverters. The 4-pole motors (1500 rpm) are included ® in the factory settings of MOVITRAC B. -
Page 81: Overload Capacity
Project planning Overload capacity Overload capacity ® MOVITRAC B frequency inverters permanently calculate the load on the inverter output stage (unit utilization). They can output the maximum possible power in every operating status. The permitted continuous output current depends on: •…
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Page 82: Load Capacity Of The Units At Low Output Frequencies
Project planning Load capacity of the units at low output frequencies Load capacity of the units at low output frequencies ® The thermal model in MOVITRAC B implements dynamic limiting of the maximum output current. Consequently, the thermal model only permits less than 100 % output current at output frequencies less than 2 Hz if the capacity utilization is high.
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Page 83: Selecting The Braking Resistor
Project planning Selecting the braking resistor Selecting the braking resistor • High voltage The connection leads to the braking resistor carry a high DC voltage (approx. 900 V). Select the cables for the braking resistor according to this high DC voltage. •…
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Page 84
Project planning Selecting the braking resistor 5.8.1 Power diagrams In braking operations within the cycle duration TD (standard: T Â 120 s), the CDF braking power can be used to determine the resulting continuous resistance rating (100 % CDF power) with reference to the power diagrams. The right-hand y axis shows the 100 % CDF power. -
Page 85
Project planning Selecting the braking resistor Overload factor for Overload factor depending on cycle duration factor for wire resistors: wire resistors 100% CDF [%] Cyclic duration 15 % 25 % 40 % 60 % 80 % 100 % factor CDF Overload factor K 1.12 Overload factor for… -
Page 86
Project planning Selecting the braking resistor Calculation Given: example • Peak braking power 13 kW • Average braking power 6.5 kW • Cyclic duration factor CDF 6% Required: • BW.. braking resistor Procedure • The 100% CDF power for wire and grid resistors is initially calculated using the following formula: Average braking power / overload factor (wire / grid resistor) Refer to the diagrams for the overload factor (wire and grid resistor) with a cyclic… -
Page 87: Brake Connection
Project planning Brake connection Brake connection For detailed information about the SEW brake system, refer to the «Gearmotors» catalog, which you can order from SEW-EURODRIVE. SEW brake systems are disc brakes with a DC coil that release electrically and brake using spring force.
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Page 88: Input Contactor
Project planning Input contactor 5.10 Input contactor • Only use supply system contactors in utilization category AC-3 (EN 60947-4-1). Mains activations • Ensure a minimum time of 120 s between two mains activations for AC 230 V / 1-phase units. 120 s •…
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Page 89: Mains Lead And Motor Cable
Project planning Mains lead and motor cable 5.11 Mains lead and motor cable 5.11.1 Permitted voltage supply systems ® MOVITRAC B is intended to be operated on voltage supply systems with a directly grounded star point (TN and TT power systems). Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is permitted.
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Page 90
Project planning Mains lead and motor cable Recommendation for standard installation ® MOVITRAC B 230 V 0003 0004 0005 0008 0011 0015 0022 1-phase Line protection / gL16 / K16 / gL25 / K25 / D20 Supply system 1.5 mm / AWG16 4 mm / AWG12… -
Page 91
Project planning Mains lead and motor cable 400 / 500 V units to USA NEC, VMains = 3 × 460 V ® MOVITRAC B 400 / 500 V 0003 0004 0005 0008 0011 0014 0015 0022 0030 0040 Size Fuses F11/F12/F13 15 A Supply system lead L1/L2/L3 AWG14… -
Page 92
Project planning Mains lead and motor cable 5.11.3 Motor line length The maximum motor line length depends on: • Cable type • Voltage drop in the cable • Set PWM frequency. • Using an output filter The limit values in the tables do not apply if you use and output filter. The motor line length is then solely limited by the voltage drop on the motor line. -
Page 93
Project planning Mains lead and motor cable 5.11.4 Voltage drop Select the cable cross-section of the motor line so that the voltage drop is as small as possible. An excessively high voltage drop means that the full motor torque is not achieved. -
Page 94: Multi-Motor Drive / Group Drive
Project planning Multi-motor drive / group drive 5.12 Multi-motor drive / group drive Switch the frequency inverter output with inhibited output stage only. 5.12.1 Motor currents The total of the motor currents must not exceed the rated output current of the inverter. 5.12.2 Motor line You can calculate the permitted total length of all motor lines connected in parallel as follows:…
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Page 95: Line Chokes
Project planning Line chokes 5.13 Line chokes 5.13.1 1-phase Use is optional under the following circumstances: • Reduction in the mains current harmonics • Support for overvoltage protection Use is required under the following circumstances: • Mains inductances of less than 100 µH per branch •…
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Page 96
Project planning Line chokes ® Example: 2 MOVITRAC MC07B0008-2B1 units (0.75 kW) are connected to one line choke Two 1-phase ND 020-151. The inverters have a rated current of 9.9 A. inverters on one Make sure the cable cross-section corresponds to the selected fuse. In addition, you 1-phase line choke must configure the neutral conductor in accordance with the total current. -
Page 97: Electromagnetic Compatibility (Emc)
Project planning Electromagnetic compatibility (EMC) 5.14 Electromagnetic compatibility (EMC) ® MOVITRAC B frequency inverters are components of machines and systems. They comply with the EMC product standard EN 61800-3 variable-speed electrical drives. If you want to equip the machine / system with frequency inverters compliant with the EMC directive 89/336/EEC: Adhere to the notes on EMC compliant installation.
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Page 98: Hf… Output Filter Type
Project planning HF… output filter type 5.14.4 Reducing earth-leakage currents (size 0 only) You can deactivate the suppression capacitors to PE (see section «Installation / Instal- lation for IT systems») to reduce earth-leakage currents in the inverter. The earth leakage currents are mainly determined by: •…
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Page 99
Project planning HF… output filter type 5.15.2 Installation, connection and operation • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm below and above the output filter. No clearance is required on the sides. -
Page 100
Project planning HF… output filter type 5.15.3 V link connection Operation without V link connection: • Only approved for PWM frequency 4 kHz or 8 kHz. Operation with V link connection (from 5.5 kW) (Connection between inverter terminal 8 and HF… -503 terminal V5 or HF…-403 terminal 7): •… -
Page 101
Project planning HF… output filter type The procedure for selecting the PWM frequency and checking the inverter is summa- rized in the following figure. Selecting the PWM frequency Noise-sensitive environment and U connection in which the HF is used (not motor!) Design with motor cable Shielded Unshielded… -
Page 102: Electronics Cables And Signal Generation
Project planning Electronics cables and signal generation 5.16 Electronics cables and signal generation 5.16.1 Cable type The electronic terminals are suitable for: • Cross-sections of up to 1.5 mm (AWG16) without conductor end sleeves • Cross-sections of up to 1.0 mm (AWG17) with conductor end sleeves Use shielded cables as standard.
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Page 103: Pi Controller
Project planning PI controller 5.17 PI controller You can use the implemented PI controller for temperature control, pressure control or other applications. The PI controller can be switched on and off. Structural diagram showing installation of the PI controller l l o e l l n i l l l o…
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Page 104
Project planning PI controller 5.17.1 Parameter settings Activating the Switch the PI controller on and off using parameter P250. The values set for setpoint PI controller and actual values mentioned in the beginning are active when you switch on the PI controller. -
Page 105
Project planning PI controller 5.17.3 Actual value acquisition The unipolar input AI1 is the actual value input. You can acquire the actual value as follows using P253 PI actual value mode: • 0 … 10 V: The following applies to operation as a voltage input: 0 … -
Page 106: Application Examples
Project planning Application examples 5.17.5 Inverter control You can determine the direction of rotation by using terminal assigned to «CW/Stop» and «CCW/Stop.» Upon enable, the inverter increases the speed up to P301 Minimum speed using the P130 Speed ramp. PI control becomes active once the minimum speed is reached. The PI controller correcting variable directly determines the speed setpoint.
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Page 107
Project planning Application examples 5.18.2 Speed-controlled agitator In this application, you can control the speed with the FBG potentiometer. You use the keypad to control reset, start, stop and speed. To operate the agitator, select the «FBG setpoint generator» symbol. Parameter Adapt the following parameters for the agitator: •… -
Page 108
Project planning Application examples 5.18.3 Positioning a trolley Principle Positioning of a trolley with rapid speed and creep speed, position detection using prox- imity sensors. The emergency off function must be guaranteed using a separate safety circuit. Install a braking resistor. Perform a startup for the VFC operating mode. -
Page 109
Project planning Application examples Assignment of the electronics terminal strip with • DI01 = CW/stop • DI02 = CCW/Stop • DI03 = Enable • DO01-C and DO01-NO = «Fault» • DO02 = brake REF1 X10: AI11 AI12 DI00 X12: DI01 DI02 DI03 DI04… -
Page 110
Project planning Application examples 5.18.4 Pressure control Principle In this application, the inverter controls the water pressure in a pipe system. The PI ® controller installed in MOVITRAC B is used for this purpose. P163 «PI controller internal setpoint n11» specifies the pressure setpoint. Connection •… -
Page 111
P830 Error response: Immediate stop/Fault P303 Current limit P860 PWM frequency 5.18.5 PI controller This represents the basic structure of the control system with a PI controller, taking the example of a pressure control system. ® MOVITRAC B Standard Frequency Speed deviation current/voltage torque… -
Page 112: Safety Notes
Safety notes Installation and startup Safety notes Installation and startup • Never install damaged products or take them into operation. Submit a complaint to the shipping company immediately in the event of damage. • Installation, startup and service work on the unit to be performed by trained personnel only.
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Page 113: Operation And Service
Safety notes Operation and service Operation and service • Disconnect the unit from power supply before you remove the protective cover. Dangerous voltages may still be present for up to ten minutes after disconnection from the power supply source. • The unit has IP00 enclosure with the protective cover removed.
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Page 114: Unit Design
Unit design Sizes 0XS / 0S / 0L Unit design Sizes 0XS / 0S / 0L [11] [12] [13] [10] Fixing strap X1: Power supply connection: 3-phase: L1 / L2 / L3 1-phase: L / N Status LED (visible without optional keypad) Optional keypad Connection for optional communication / analog module X10: Analog input…
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Page 115: Size 2S / 2
Unit design Size 2S / 2 Size 2S / 2 X1: Mains connection 3-phase: L1 / L2 / L3 / PE screw Status LED (visible without optional keypad) Optional keypad Connection for optional communication / analog module Option card slot Switch S11 for V-mA toggle analog input X10: Analog input X12: Binary inputs…
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Page 116: Size 3
Unit design Size 3 Size 3 X2: PE connection X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3) X4: DC link circuit connection (not used) X2: PE connection X2: Motor connection U (4) / V (5) / W (6) X3: Braking resistor connection R+ (8) / R- (9) and PE connection Status LED (visible without optional keypad) Optional keypad…
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Page 117: Size 4
Unit design Size 4 Size 4 X2: PE connection X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3) X4: DC link circuit connection (not used) X2: PE connection X2: Motor connection U (4) / V (5) / W (6) X3: Braking resistor connection R+ (8) / R- (9) and PE connection Status LED (visible without optional keypad) Optional keypad…
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Page 118: Unit Designation
Unit design Unit designation Unit designation MC 07 B 0004- 2 B 1- 4- 00 Design 00 = Standard Quadrants 4 = 4Q (with brake chopper) Connection type 3 = 3-phase / 1 = 1-phase 0 = No radio interference suppression Radio interference A = Radio interference…
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Page 119: Installation
Installation Installation notes Installation Installation notes Comply with the Safety notes during installation (see page 112). Tightening torques Basic unit power terminals: • Only use genuine connection elements. Note the permitted tightening torques of ® MOVITRAC B power terminals. – Size 0S / 0L: 0.5 Nm (4.4 lb.in) Line choke: •…
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Page 120
Installation Installation notes Shielding and • Shield the control cables and use the shield clamps. earthing • Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends. • You can ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops. -
Page 121: Installation Of The Optional Power Components
Installation Installation of the optional power components Switched • Use suppressors to suppress interference on contactors, relays, solenoid valves, etc. inductances • The minimum distance to the inverter must be 150 mm. ® Line filter MOVITRAC B frequency inverters have an integrated line filter as standard. They comply with the following limit value class to EN 55011 on the line side without further measures: •…
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Page 122
Installation Installation of the optional power components 8.2.2 NF… series line filters NF… connecting line filter 8.2.3 HF… series output filters • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm (4 in) below and above the output filter. No clearance is required on the sides. -
Page 123: Ul Compliant Installation
Installation UL compliant installation UL compliant installation Please note the following points for UL compliant installation: • Use only copper cables with the temperature range 60/75 °C as connection lead: ® • Necessary tightening torques of MOVITRAC B power terminals: See installation notes.
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Page 124: Scope Of Delivery And Installation Of Loose Items
Installation Scope of delivery and installation of loose items Scope of delivery and installation of loose items 8.4.1 Scope of delivery, included loose A loose bag is included in the scope of delivery whose size varies with the size of the inverter.
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Page 125
Installation Scope of delivery and installation of loose items 8.4.2 Installation of electronics shield clamps (all sizes) ® MOVITRAC B includes an electronics shield clamp with retaining screw as standard. Install the electronics shield clamp as follows: 1. Remove the screw [1] from the shield clamp. 2. -
Page 126
Installation Scope of delivery and installation of loose items Size 2S / 2 SEW-EURODRIVE supplies a power shield clamp with 2 retaining screws as standard ® with MOVITRAC B size 2S / 2. Mount this power shield clamp together with the two retaining screws. -
Page 127
Installation Scope of delivery and installation of loose items 8.4.4 Touch guard installation Size 2S SEW-EURODRIVE supplies two touch guards for the DC link and braking resistor termi- ® ® nals as standard with MOVITRAC B size 2S. Without touch guard, MOVITRAC B size 2S has enclosure IP10. -
Page 128: Deactivate The Emc Capacitors (Size 0 Only)
Installation Deactivate the EMC capacitors (size 0 only) 8.4.5 Installation of Cold Plate The dissipation of the frequency inverter power loss can take place via coolers that work with different cooling media (air, water, oil, etc.). A good thermal connection to the cooler is important for safe operation of the frequency inverters: •…
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Page 129
Installation Deactivate the EMC capacitors (size 0 only) Deactivate the EMC capacitors: Deactivating the EMC capacitors stops earth-leakage currents from flowing over the EMC capacitors. • Please ensure that the earth-leakage currents are essentially only determined by the level of the DC link voltage, the PWM frequency, the applied motor line and its length and the motor used. -
Page 130: Wiring Diagram 230 V 0.37
Installation Wiring diagram 230 V 0.37 … 2.2 kW / 400 V 0.55 … 4.0 kW Wiring diagram 230 V 0.37 … 2.2 kW / 400 V 0.55 … 4.0 kW ® MOVITRAC Changeover REF1 FSC11B Reference potential for analog signals Higher-level controller H L ⊥…
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Page 131: Wiring Diagram 400 V 5.5
Installation Wiring diagram 400 V 5.5 … 45 kW Wiring diagram 400 V 5.5 … 45 kW –V PE X4 ® MOVITRAC Changeover REF1 FSC11B Reference potential for analog signals Higher-level controller H L ⊥ 1 2 3 4 5 6 Binary input Fault reset CW/Stop…
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Page 132: Tf Thermistors And Th Thermostats
Installation TF thermistors and TH thermostats TF thermistors and TH thermostats The winding temperature is monitored using TF thermistors or TH thermostats. The ® connection is made at the TF output VOTF and the TF input DI05TF of MOVITRAC The binary input DI05TF must be set to TF MESSAGE. The temperature is then moni- ®…
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Page 133: Connection Of The Brake Rectifier
Installation Connection of the brake rectifier 8.10 Connection of the brake rectifier The connection of the brake rectifier requires a separate supply system cable; supply from the motor voltage is not permitted! Use contactors of utilization category AC-3 for K11 and K12 only. Always switch off the brake on the DC and AC sides in: •…
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Page 134
Installation System bus (SBus) installation ® System bus connection MOVITRAC B (same terminal strips) ® ® ® MOVITRAC MOVITRAC MOVIDRIVE ON OFF X12 : DGND SC11 FSC11B FSC11B SC12 3 H L ⊥ H L ⊥ 1 2 3 4 5 6 1 2 3 4 5 6 VIO24 = Auxiliary supply output / external voltage supply (X46:7) GND = System bus reference (X46:6) -
Page 135: Interface Installation
Installation RS-485 interface installation 8.12 RS-485 interface installation ® The RS-485 interface can be used for connecting max. 32 MOVITRAC units, e.g. for ® master/slave operation, or 31 MOVITRAC units and a master control system (PLC). ® MOVITRAC B RS-485 connection ®…
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Page 136: Startup
Startup Startup: Brief description Startup Startup: Brief description ® The frequency inverter MOVITRAC B can be connected directly to a motor of the same power. For example: A 1.5 kW motor can be connected directly to a MC07B0015. 9.1.1 Procedure ®…
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Page 137: General Startup Instructions
Startup General startup instructions General startup instructions It is essential to comply with the safety notes during startup! 9.2.1 Prerequisite The drive must be configured correctly to ensure that startup is successful. ® MOVITRAC B frequency inverters are factory set to be taken into operation with the SEW motor adapted to the correct power level (4-pole, 50 Hz) in V/f control mode.
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Page 138: Optional Keypad
Startup Optional keypad Optional keypad Key arrangement and symbols on keypad: 9.5.1 Keypad functions The UP / DOWN and ENTER / OUT buttons are used for navigating through the menus. Use the RUN and STOP/RESET buttons to control the drive. The setpoint generator is used for selecting setpoints.
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Page 139: Basic Operation Of The Fbg11 Keypad
Startup Basic operation of the FBG11 keypad Basic operation of the FBG11 keypad Level 1 Level 2 Inverter status display out Enter Change Change/accept Ramp up Enter ramp up [s] value display Change Change/accept Ramp down out Enter Enter ramp down [s] value display Fixed setpoint menu…
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Page 140
Startup Basic operation of the FBG11 keypad 9.6.1 Menu system The LED integrated in the symbol lights up when you select a symbol. In the case of symbols, which only represent display values, the current display value appears imme- diately on the display. Changing You can select the required parameter by selecting a symbol and pressing the ENTER parameters… -
Page 141: Fbg Setpoint Generator And External Setpoint Selection
Startup FBG setpoint generator and external setpoint selection FBG setpoint generator and external setpoint selection FBG setpoint generator of the operating panel (local manual operation): LED flashes External setpoint selection Control via – Terminals – Serial interface – Setpoint potentiometer connected to AI11/AI12 9.7.1 FBG setpoint generator The only relevant parameters in «manual setpoint generator»…
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Page 142
Startup FBG setpoint generator and external setpoint selection Set speed You can specify the set speed: • Setpoint generator (if P121 Addition setpoint generator is set to ON) • P100 Setpoint source – Fixed setpoints – Fixed setpoints with analog input –… -
Page 143: Startup With The Fbg Keypad
Startup Startup with the FBG keypad Startup with the FBG keypad Level 1 Level 2 Level 3 Motor selection Enter Enter (SEW motor / non-SEW motor) Select operating mode: – VF = voltage/frequency controlled mode – VFdc = VF with DC braking Enter –…
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Page 144
Startup Startup with the FBG keypad 9.8.1 Activating startup Requirements: • Drive ”No enable”: Stop If a smaller or a larger motor is connected (maximum difference one size), then you have to choose the value closest to the rated motor power. The complete startup procedure is not complete until you have returned to the main menu level by pressing the OUT key. -
Page 145
Startup Startup with the FBG keypad 9.8.5 Startup of group drives You can operate a group of asynchronous motors on one inverter in V/f CHARACTER- ISTIC operating mode. Important: • Select V/f operating mode • Set the power of the largest motor •… -
Page 146: Startup With Pc And Movitools® Motionstudio
Startup Startup with PC and MOVITOOLS® MotionStudio ® Startup with PC and MOVITOOLS MotionStudio ® Start MOVITOOLS MotionStudio in the Windows start menu: Programs / SEW / MOVITOOLS MotionStudio 5.x / MotionStudio 5.x ® Starting the MOVITOOLS MotionStudio will also start the SEW communication server. Configure the communication server by double-clicking the icon in the task bar.
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Page 147: Starting The Motor
Startup Starting the motor 9.10 Starting the motor 9.10.1 Analog setpoints If you want to operate the drive with analog setpoints, use the table below to ensure that, when the «UNIPOL/FIX.SETPT» setpoint (P100) is selected, the correct signals are placed on the terminals X12:2 … X12:4 (DIØ1 … DIØ3). Terminal X10:2/3 X12:2…
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Page 148: Parameter List
Startup Parameter list 9.11 Parameter list All parameters which can also be displayed and edited using the keypad are indicated as follows in the «FBG» (keypad) column: Choice in long menu Choice in short or long menu Selection via symbol on keypad Select in the FBG motor startup If a choice is offered, the factory setting is indicated in bold.
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Page 149
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary inputs Binary input DI00 Error reset 8335 Binary input DI01 CW/STOP (fixed assignment) 8336 Binary input DI02 CCW/STOP 8337 Binary input DI03 ENABLE/RAP.STOP 8338 Binary input DI04… -
Page 150
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Setpoints / Ramp generators (on FBG only parameter set 1) Setpoint selection 8461 Setpoint source BIPOL./FIX.SETPT: UNIPOL./FIX.SETPT RS-485 MOTOR POTENTIOMETER FIX.SETPT. + AI1 FIX.SETPT * AI1 8462 Control signal… -
Page 151
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 16_ / 17_ Fixed setpoints 160 / 170 8489 / Internal setpoint 0 … 150 … 5000 [rpm] 8492 n11 / n21 PI controller 0 … -
Page 152
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup 323 / 333 8526 / Premagnetiza- 0 … 2 [s] 8531 tion time 1 / 2 324 / 334 8527 / Slip compen- 0 … -
Page 153
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Binary outputs 8350 Binary output 0: NO FUNCTION DO01 1: /FAULT (factory setting DO01) 2: READY (factory setting DO03) 8351 Binary output 3: OUTPUT STAGE ON DO02 4: ROTATING FIELD ON… -
Page 154
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Serial communication 8597 RS-485 address 0 … 99 8598 RS-485 group 100 … 199 address 8599 RS-485 remote 0 … 650 [s] timeout Brake operation 1 / 2 820 / 821… -
Page 155
Startup Parameter list FBG Index Name Range / factory setting Value dec. after ® Display MOVITOOLS MotionStudio startup Serial communication SBus 8600 SBus address 0 … 63 8601 SBus group 0 … 63 address 8602 SBus timeout 0 … 650 [s] delay 8603 SBus baud rate… -
Page 156: Operation And Service
Operation and service Device information Operation and service 10.1 Device information 10.1.1 Error memory The inverter stores the error message in fault memory P080. The inverter does not save a new error until the error message has been acknowledged. The local operating panel shows the most recent error.
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Page 157
Operation and service Device information 10.1.3 Reset basic unit An error message can be acknowledged by: • Reset via input terminals with an appropriately assigned binary input (DIØØ, DIØ2…DIØ5). Factory setting for DIØØ is error reset. 10.1.4 Reset keypad An error message can be acknowledged by: •… -
Page 158: Data Backup With Fbg11B
Operation and service Data backup with FBG11B 10.2 Data backup with FBG11B ® Use the FBG11B keypad to download parameter data from the MOVITRAC B to the ® keypad or copy from the keypad to the MOVITRAC Data backup with FBG11B Level 1 Level 2 Level 3…
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Page 159: List Of Errors (F-00
Operation and service List of errors (F-00 … F-97) 10.3 List of errors (F-00 … F-97) Designation Response Possible cause Measure No error Over-current Immediate • Short circuit output • Rectify the short circuit switch-off • Output switching • Switching with inhibited output with inhibit stage only •…
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Page 160
Operation and service List of errors (F-00 … F-97) Designation Response Possible cause Measure System error Immediate Malfunction of inverter electronics, Check grounding and shielding and switch-off possibly due to EMC influence improve, if necessary. Contact SEW with inhibit Service for advice if this reoccurs. EEPROM Stop with Error when accessing EEPROM… -
Page 161: Return Codes (R-19
Operation and service Return codes (r-19 … r-38) Designation Response Possible cause Measure Start condition Immediate Only in «VFC hoist» operating • Check connection between inverter switch-off mode: and motor with inhibit The motor could not be supplied with • Check startup data and perform the correct amount of current during new startup, if necessary.
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Page 162: Status Displays
Operation and service Status displays 10.5 Status displays 10.5.1 Keypad If the status is «Drive enabled,» the display will show the calculated actual speed. Status Display Drive «Controller inhibit» Drive «No enable» StoP Drive «Enable» 8888 (Actual speed) Factory setting SEt (Set) Standstill current 24 V operation…
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Page 163: Unit Status Codes
Operation and service Unit status codes 10.6 Unit status codes Use status word 1 to determine the unit status code. Code Meaning Not ready Controller inhibit No enable Standstill current active, no enable Enable Factory setting is active 10.7 SEW Electronics service 10.7.1 Hotline Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on 365 days a year, 24 hours a day.
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Page 164: Long Term Storage
Operation and service Long term storage 10.8 Long term storage If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Else, the unit’s service life may be shortened. Handling electrolytic capacitors after long storage periods All electrolytic capacitors can be stored deenergized without losing performance for at least two years.
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Page 165: Index
Index Index 0…9 4-quadrant operation 1 (unit functions: brake operation) ..72 C-Tick ………………14 Cable cross-section ………..16, 89, 120 4-quadrant operation 2 (unit functions: brake operation) ..72 Cable duct …………….119 6 fixed setpoints for multi-stage switching ……119 Cable length …………..92, 120 Cable length, RS-485 …………135 Cable specification, RS-485 ……….135 Active current (display value for process value) …..
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Page 166
Index FBG11B keypad front option ……….. 29 Line choke, installation …………119 Features ……………… 10 Line chokes …………….95 Fieldbus gateways …………..55 Line filter …………….121 Fieldbus parameter settings ………… 73 Line filter NF …………….48 Firmware basic unit (display value for unit data) ….. 59 Line length, SBus …………..134 Fixed setpoints ……………. -
Page 167
Index Reference signals …………67 Rated output current (display value for unit data) ….59 PI controller reference signal ……..67 Recommended tools ………….119 Speed reference signal ……….. 67 Reference signals …………..67 Setpoints / Ramp generators ………. 60 Relay output …………….16 Analog input AI1 …………. -
Page 168
Index Start offset 1 (control functions setpoint stop function) … 71 Thermistor …………….79 Start offset 2 (control functions setpoint stop function) … 71 Tightening torques …………..119 Start/Stop speed 1 (motor parameter limits) ……65 TN system …………….89 Start/Stop speed 2 (motor parameter limits) ……65 Trolleys ………………76 Starting torque ……………. -
Page 171
Startup: Brief description Startup: Brief description ® The frequency inverter MOVITRAC B can be connected directly to a motor of the same power. For example: A 1.5 kW motor can be connected directly to a MC07B0015. Procedure 1. Connect motor ®… -
Page 172
Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically…