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6. Installation and operating instructions manual

• Page 1
  Pioneering for You Wilo-TOP-S/-SD/-RL/-I en Installation and operating instructions 2 132 725-Ed.02 / 2013-11-Wilo…
• Page 2
  Fig. 1: Fig. 2: Fig. 3:…
• Page 3
  Fig. 4: 1~ min. med. max. 1~230V Fig. 4: 3~…
• Page 4
  Fig. 5: Fig. 6: Fig. 7a: Fig. 7b: 1 ~ 230 V/N/50 Hz 1~230 V/N/50 Hz TOP-S L3 N SK 602 TOP-SD SK 622 W N 15 10 10 11 TOP-RL TOP-I max. TOP-S med. TOP-SD 15 10 min.
• Page 5
  There is a risk of damaging the product/unit. ‘Caution’ implies that damage to the product is likely if this information is disregarded. NOTE: Useful information on handling the product. It draws attention to possi- ble problems. Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 6
  • Guards protecting against touching moving components (such as the coupling) must not be removed whilst the product is in operation. • Highly flammable materials are always to be kept at a safe distance from the product. WILO SE 11/2013…
• Page 7
  • Packaging that has become weakened due to moisture may allow the prod- uct to fall out, causing injury to personnel. • The pump must only be carried by the motor/pump housing when trans- ported, never by the module/terminal box, cable or external condenser. Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…

• Page 8: Intended Use

  • cooling and cold water circuits • closed-circuit industrial circulation systems. WARNING! Health hazard! Because of the materials used in their construction, pumps of the TOP-S/-SD/-RL/-I series are unsuitable for use in applications involving potable water or foodstuffs. 5 Product information 5.1 Type key…

• Page 9
  Exception: TOP-S 25/13; TOP-S/-SD 80/15 and 80/20: -20 °C to +110 °C TOP-I: -20 °C to +110 °C TOP-S/-SD/-RL: If used with Wilo-Protect module C: -20 °C to +110 °C Max. permissible operating See rating plate pressure Emission sound-pressure < 50 dB(A)
• Page 10
  +130 °C 2.4 bar(*) 2.9 bar(*) (*) not applicable to TOP-S 25/13, TOP-S/-SD 80/15, TOP-S/-SD 80/20 The values apply up to 300 m above sea level; allowance for higher altitudes: 0.01 bar/100 m increase in height. 5.3 Scope of delivery •…
• Page 11
  (see the chapter «Commissioning»). • The fault signal light lights up red if the integral motor protection has tripped. Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 12
  • The pump requires protection so that the condensate drain grooves are not contaminated. (fig. 6). • Protect the pump against rain. Dripping water from above is permitted pro- vided that the electrical connection has been established in accordance with the installation and operating instructions and properly sealed. WILO SE 11/2013…
• Page 13
  Fit the two half-shells of the thermal insulation before commissioning and push them together so that the guide pins engage in the opposite holes. 7.1.2 Installation of a flange-end pump Assembly of pumps with a combination flange PN6/10 (Flange-end pumps DN 32 to DN 65 inclusive) Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 14
  • Step 2: 1.0 x permissible tightening torque • Check the flange connections for leaks. • Single pump: Fit the two half-shells of the thermal insulation before commissioning and push them together so that the guide pins engage in the opposite holes. WILO SE 11/2013…
• Page 15
  English 7.1.3 Insulation of the pump in cooling/air-conditioning systems • The series TOP-S/-SD/-RL/-I are suitable for use in refrigeration and air-condi- tioning systems with fluid temperatures down to -20 °C. • The thermal insulation shells included in the scope of delivery of single pumps may however only be used in heating systems at fluid temperatures of +20 °C…
• Page 16
  (fig. 4, item 4) at the pump, the contacts close again and the fault signal is acknowledged. 7.2.2 Motor protection CAUTION! Risk of damage to property! If the thermal winding contact (WSK) of the pump is not connected to a motor protection system, the motor can be damaged due to thermal overload! WILO SE 11/2013…
• Page 17
  Motor protection tripping devices If Wilo tripping units SK 602 (N)/ SK 622 (N) are present in existing systems, pumps with full motor protection (WSK) can be connected to them. Perform the mains connection and also the tripping unit connection (refer to the rating plate data) in accordance with the circuit diagram fig.
• Page 18
  English 7.2.3 Frequency converter operation Three-phase motors of the series TOP-S/-SD/-I can be connected to a fre- quency converter. When operating with frequency converters, output filters should be used to reduce noise and to avoid damage due to voltage spikes.
• Page 19
  3-step rotary switch within the box (fig. 4, item 3) to the symbol for the desired speed stage, then correctly refit the terminal box cover. When the terminal box cover is closed, the speed stage setting can be viewed through the viewing window. Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 20
  WARNING! Risk of burns! Depending on the operating status of the pump or unit (fluid temperature), the entire pump can become very hot. Touching the pump can cause burns. Allow the system and pump to cool down to room temperature. WILO SE 11/2013…
• Page 21
  The O-ring must lie in the angled end of he bearing plate that faces the impeller, and must not be twisted. • After the installation tighten the four socket-head screws again crosswise. • For the commissioning of the pump, see chapter 8. Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 22
  Correct the electrical connections rotation. in the terminal box: Refer to the direction of rotation arrow on the rating plate (only for 3~) terminal box type 6/7: Indicator light off Interchange two phases at the mains supply terminals. WILO SE 11/2013…
• Page 23
  Cable jumper for speed Fit the cable jumper correctly, change-over not fitted/ see fig. 4.7b wrongly fitted. Terminal box type 2/4 Speed selection plug is not Fit the speed selection plug. fitted. Terminal box type 5/6/7 Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I…
• Page 24
  After the motor protection has tripped, switch off the mains voltage. Allow the pump to cool down approx. 8 to 10 min, then switch the power supply on again. If the operating fault cannot be remedied, please consult an installer or the nearest Wilo customer service point or representative. WILO SE 11/2013…

• Page 25: Spare Parts

  English 11 Spare parts Spare parts may be ordered via local installers and/or Wilo customer service. To avoid queries and incorrect orders, all data of the rating plate should be sub- mitted for each order. 12 Disposal Proper disposal and recycling of this product prevents damage to the environ- ment and risks to personal health.

• Page 26
  Herstellererklärung Manufacturer Declaration Déclaration Fabricant Hiermit erklären wir, dass die Nassläufer-Umwälzpumpen der Baureihen: TOP-S Herewith, we declare that the glandless circulating pumps of the series: TOP-SD Par le présent, nous déclarons que les circulateurs des séries : TOP-RL TOP-I (Die Seriennummer ist auf dem Typenschild des angegeben. / The serial number is marked on the product site.
• Page 27
  T +971 4 880 91 77 T +370 5 2136495 T +421 2 33014511 ZLORLQIR#ZLORJU =,3 &RGH LQIR#ZLORDH LQIR#ZLORVN PDLO#ZLOROW T + 55 11 2923 (WILO) 9456 Hungary ZLOR#ZLOREUDVLOFRPEU Morocco Slovenia :,/2 0DJDURUV]–J .IW :,/2 $GULDWLF GRR 7ªUªNE–OLQW…
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  WILO SE Nortkirchenstraße 100 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com…

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