Powerflex 753 руководство по программированию

Преобразователь частоты PowerFlex 753 – удобство эксплуатации и простая интеграция в АСУ

Преобразователи частоты PowerFlex 753 серии отличаются поддержкой всевозможных методов управления асинхронными двигателями, а также наличием большого спектра различных опций, направленных на оптимизацию, повышение качества и безопасности производственных процессов.

PowerFlex 753 является экономически эффективным решением, идеальным для производителей оборудования и системных интеграторов, которые стремятся к сокращению расходов на проектирование, ускорению вывода продукции на рынок и удовлетворению спроса конечных пользователей на более продуктивные и более безопасные механизмы.

Упрощенная интеграция в среду Logix

Преобразователи PowerFlex 753 легко интегрируются с другими устройствами и компонентами платформы Logix, предоставляющей общую модель управления, программную среду и средства коммуникации для дискретного управления, управления приводами, сервоприводами и непрерывными процессами. Встроенный процессор Logix позволяет реализовать управление выходами и обработку данных на локальном уровне (внутри преобразователя), благодаря чему появляется возможность использования PowerFlex 753, как для централизованного управления распределенными системами электроприводов, так и для управления автономными объектами.

Удобная интеграция в промышленные сети

Частотные преобразователи Allen-Bradley PowerFlex используют архитектуру открытой сети NetLinx и поддерживают стандартные функции промышленных сетей DeviceNet, ControlNet и EtherNet/IP. Кроме того, привод легко интегрируется в промышленные сети по протоколам Remote I/O, RS485 DF1, BACnet, Modbus RTU, Metasys N2, Siemens P1, ProfiBus DP, Interbus, CANopen, LonWorks и других.

Конфигурирование для индивидуального применения

Каждый преобразователь имеет слотовую архитектуру, что обеспечивает возможность гибкого выбора типов карт для индивидуального применения, а также возможность расширения функциональности преобразователя для его перспективного использования. Поддерживаемые аппаратные опции управления являются общими для данной серии, что позволяет сократить ваши потребности в оборудовании и запасных частях.

Rockwell Automation PowerFlex 753 Reference Manual

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Reference Manual

Rockwell Automation Library of Process Objects: PowerFlex

753 Drive (P_PF753)

Version 3.5

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Related Manuals for Rockwell Automation PowerFlex 753

Summary of Contents for Rockwell Automation PowerFlex 753

  • Page 1
    Reference Manual Rockwell Automation Library of Process Objects: PowerFlex 753 Drive (P_PF753) Version 3.5…
  • Page 2
    If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
  • Page 3: Table Of Contents

    Alarms Tab ……….60 PowerFlex 753 Drive Faceplate Help ……62…

  • Page 4
    Table of Contents Notes: Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 5: Preface

    For the latest compatible software information and to download the Rockwell Automation® Library or Process Objects, see the Product Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page. For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002. Additional Resources These documents contain additional information concerning related products from Rockwell Automation.

  • Page 6
    Inhibit for Large Motor (P_ResInh) Reference Manual, caused by repeated starts. publication SYSLIB-RM009 Rockwell Automation Library of Process Objects: Run Time Explains how to accumulate the total run time and and Starts (P_RunTime) Reference Manual, count of starts for a motor or other equipment.
  • Page 7: Guidelines

    PowerFlex 753 Drive (P_PF753) The P_PF753 (PowerFlex 753 Drive) object is used to operate one variable-speed motor by using a PowerFlex 753 AC variable frequency drive in various modes, and monitoring for fault conditions. The global objects and following faceplate are examples of the graphical interface tools for this Add-On Instruction.

  • Page 8: Functional Description

    PowerFlex 753 Drive (P_PF753) • If your PowerFlex 753 drive uses the 20-750-ENETR EtherNet interface, use the P_PF755 instruction instead. The PowerFlex 753 drive with the 20-750-ENETR interface uses the same interface data structures as the PowerFlex 755 drive, giving you more data.

  • Page 9: Required Files

    FactoryTalk View ME Software Description All .png files in the images folder All .png files in the images folder These are the common icons used in the global objects and standard displays for all Process Objects. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 10
    (RA-BAS-ME) P_Perm-Faceplate Optional Permissive faceplate that is used for the object Use this file if your object has an associated P_Perm object and you enable navigation to the P_Perm faceplate from the object faceplate. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 11: Controller Code

    Table 7 — P_PF753 Drive InOut Parameters Tag Name Data Type Description P_PF753_Inp Common part of PowerFlex 753 input assembly. P_PF753_Out Common part of PowerFlex 753 output assembly. Ref_FaultCodeList P_DescList[*] Array tag containing list of fault codes (DINT) and their descriptions (STRING_40).

  • Page 12
    Each fault code list has preset codes and descriptions that provide human- readable descriptions of drive fault conditions. For a complete list of fault codes for the PowerFlex 753 Drive, refer to the PowerFlex 750 Series AC Drivers Programming Manual, publication 750-PM001.
  • Page 13: Powerflex 753 Drive Input Structure

    1 = Stop 2 = Start Fwd 3 = Start Rev Inp_OvrdSpeed REAL Value to set Speed Reference in Override mode (SpeedRef engineering units). Inp_Reset BOOL 1 = Reset drive fault conditions and latched Alarms. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 14
    Program if no mode is being requested. When this parameter is 0, the mode defaults to Operator if no mode is being requested. IMPORTANT: Changing this parameter online can cause unintended mode changes. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 15
    Fail.OCmd_Ack) is required to acknowledge the alarm. When set to 0, the Cfg_IntlkTripAckReqd IntlkTrip.Cfg_AckReqd Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required. Cfg_DriveFaultAckReqd DriveFault.Cfg_AckReqd Cfg_IOFaultAckReqd IOFault.Cfg_AckReqd Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 16
    When Cfg_PCmdClear is 0: • Set PCmd_Start to 1 to start the drive • Set PCmd_Start to 0 to stop the drive • PCmd_Stop is not used • These parameters do not reset automatically Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 17
    • Set PCmd_<Alarm>Suppress to 1 to suppress alarm • Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm PCmd_IOFaultSuppress IOFault.PCmd_Suppress • PCmd_<Alarm>Unsuppress is not used PCmd_FailToStartUnsuppress FailToStart.PCmd_Unsuppress • These parameters do not reset automatically PCmd_FailToStopUnsuppress FailToStop.PCmd_Unsuppress PCmd_IntlkTripUnsuppress IntlkTrip.PCmd_Unsuppress PCmd_DriveFaultUnsuppress DriveFault.PCmd_Unsuppress PCmd_IOFaultUnsuppress IOFault.PCmd_Unsuppress Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 18
    BOOL Operator command to reset all alarms requiring reset and trigger a drive reset if the drive is faulted. OCmd_ResetAckAll BOOL Operator command to acknowledge and reset all alarms and latched Shed conditions. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 19: Powerflex 753 Drive Output Structure

    Minimum of Speed Reference = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). (engineering units) Val_SpeedRefEUMax REAL Maximum of Speed Reference = MAX (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). (engineering units) Val_SpeedFdbkEUMin REAL Minimum of Speed Feedback = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). (engineering units) Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 20
    33 = Disabled Val_Fault SINT Device fault status: 0 = None 16 = Fail to Start 17 = Fail to Stop 18 = Drive Fault 32 = I/O Fault 34 = Configuration Error Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 21
    Predictive Maintenance status (bit mapped) (Par 469). Sts_StartInhibits DINT Drive Start Inhibit reasons (bit mapped) (Par. 933). Sts_Available BOOL 1 = Drive available for control by automation (Program). Sts_Bypass BOOL 1 = Bypassable Interlocks and Permissives are bypassed. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 22
    1 = Drive was stopped by an Interlock Not OK (One-Shot). Sts_DriveFault DriveFault.Inp 1 = Drive Fault (see drive display or manual). Sts_IOFault IOFault.Inp I/O Comm Fault status (0 = OK, 1 = Bad). Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 23
    1 = At least one alarm or latched Shed condition requires Reset or Acknowledged. Rdy_SpeedRef BOOL 1 = Ready to receive OSet_SpeedRef (enables data entry field). P_PF753 BOOL Unique Parameter Name for auto-discovery. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 24: Powerflex 753 Drive Local Configuration Tags

    PowerFlex 753 Drive (P_PF753) PowerFlex 753 Drive Local Configuration Tags Configuration parameters that are array, string, or structure data types cannot be configured as parameters for Add-On Instructions. Configuration parameters of these types appear as local tags to the Add-On Instruction. Local tags can be configured through the HMI faceplates or in Studio 5000 Logix Designer®…

  • Page 25: Alarms

    Instructions with Cfg_OperKeep and Cfg_ProgKeep keep some aspects of the IMPORTANT device operation with the operator or program regardless of whether the main mode is Program or Operator mode. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information. Alarms This instruction uses the following alarms, which are implemented by using embedded P_Alarm and P_Gate Add-On Instructions.

  • Page 26: Simulation

    Use this if raw ranges for feedback and reference are different. You can also use Cfg_SimRampT to ramp the speed feedback (in seconds). When you have finished in simulation, set the Inp_Sim parameter in the controller to ‘0’ to return to normal operation. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 27: Execution

    1. On the Controller Organizer, add your PowerFlex drive to the I/O Configuration and name the drive. 2. Under Tasks, click the plus sign ( ) in front of Main Task. 3. Double-click Main_Routine to open this ladder logic routine. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 28
    Final Name column. Your ladder logic routine now looks like the example. Observe that the tag names and your drive’s name are automatically placed in the instruction. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 29
    • Drive Status 1 (Port 0, Parameter 935) • Drive Status 2 (Port 0, Parameter 936) • Last Fault Code (Port 0, Parameter 951) • Fault Status A (Port 0, Parameter 952) • Fault Status B (Port 0, Parameter 953) Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 30: Display Elements

    These display elements show the different motor positions (right, up, and down). GO_P_VSD_U GO_P_VSD_D GO_P_VSD_Blower_R These display elements show the different blower positions (right, left, up, and down). GO_P_VSD_Blower_L GO_P_VSD_Blower_U GO_P_VSD_Blower_D GO_P_VSD_Conveyer_R This display element illustrates a conveyer. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 31
    These display elements show the different pump positions (left, up, and down). GO_P_VSD_Pump_L GO_P_VSD_Pump_U GO_P_VSD_Agitator_D This display element illustrates an agitator in the down position. GO_P_VSD_Mixer_U This display element shows a mixer in the up position. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 32
    • Color changing alarm border that blinks on unacknowledged alarm • Alarm indicator that changes color with the severity of an alarm State Maintenance Bypass Indicator Alarm Border Alarm Indicator Status/Quality Indicator Mode Indicator Status/Quality Indicator Speed Feedback Display Engineering Units Label Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 33: State Indicators

    Data Quality degraded: uncertain, test, simulation, substitution, or out of specification. The input or device has been disabled. Device not ready to operate. Speed reference limited to minimum/maximum. Motor is at target speed. Drive is accelerating. Drive is decelerating. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 34
    When you navigate to the tab, the condition preventing operation is flagged. For the PowerFlex 753 Drive Instruction, the Device Not Ready indicator appears under the following conditions: • Device has been disabled by Maintenance.
  • Page 35: Mode Indicators

    This behavior can be changed by replacing the image files for these mode indicators with images that are not transparent. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information.

  • Page 36: Maintenance Bypass Indicator

    Once you navigate to the tab, the bypassed item is flagged with this indicator. For the PowerFlex 753 Drive Instruction, the Maintenance Bypass Indicator appears when the bypassable interlocks and permissives have been bypassed.

  • Page 37: Using Display Elements

    1. Copy the global object from the global object file and paste it in the display file. 2. In the display, right-click the global object and choose Global Object Parameter Values. The Global Object Parameter Values dialog box appears. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 38
    3. Type the tag or value in the Value column as specified in the Description column. You can click the ellipsis (…) to browse and select a tag. Values for items marked ‘(optional)’ can be left blank. 4. Click OK. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 39: Quick Display

    When a given input is restricted via FactoryTalk View security, the required user security-code letter is shown in the tables that follow. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 40: Operator Tab

    Run Time Navigation Button Navigation Button Speed Reference Reverse Permissive Navigation Button Forward Direction Command Button Drive Ready Indicator Reverse Direction Command Button Input Source and Quality Indicator Input Source and Quality Icon Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 41
    Click to Stop drive. Click to Jog drive. Click to select forward direction. Click to select reverse direction. Click to open Reverse Permissive faceplate. None Click to open Forward Permissive faceplate. Click to open Interlock faceplate. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 42
    P_RunTime instruction, the Runtime button is not displayed. See these publications for more information: • Rockwell Automation Library of Process Objects: Interlock with First Out and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM004 • Rockwell Automation Library of Process Objects: Permissives with Bypass…
  • Page 43
    All conditions OK, bypass active All conditions OK Alarm indicators appear on the Operator tab when the corresponding alarm occurs. Fail to Start Fail to Stop Alarm Alarm Interlock Trip Alarm Drive Fault Alarm I/O Fault Alarm Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 44: Maintenance Tab

    • Requested modes Indicator — This display highlights all modes that have been requested. The leftmost highlighted mode is the active mode. • Whether the motor is enabled or disabled. • Interlock and Permissive Bypassed/Enabled indicator. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 45
    Table 15 — Maintenance Tab Page 1 Description Function Action Security Configuration Parameters Click for Maintenance mode. Equipment None Maintenance (Code C) Click to release Maintenance mode. Click to enable drive. Click to disable drive. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 46
    (Code H) bypassable interlocks and permissives. In Override mode, Check to have the bypassable Cfg_OvrdPermIntlk bypass Interlocks interlocks and permissives bypassed and Permissives in Override mode. that can be bypassed Maintenance Tab Page 2 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 47
    Type the clamping limits for the • Cfg_MaxSpdRef Limits (Minimum speed reference. If a speed reference • Cfg_MinSpdRef and Maximum) outside this range is entered, the speed is clamped at these limits and Sts_SpeedLimited is asserted. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 48: Engineering Tab

    Raw Maximum and Minimum Speed Feedback EU Maximum and Minimum Speed Feedback Engineering Units Speed Reference Engineering Units Simulated Speed Speed Reference Loopback Options EU Maximum and Minimum Speed Reference Raw Maximum and Minimum Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 49
    Use this setting if the reference and feedback ranges do not correspond. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 50
    Name for forward direction. Cfg_FwdText Reverse Text Name for reverse direction. Cfg_RevText Clear Program Check to have the P_PF753 Cfg_PCmdClear Commands on instruction clear Program commands Receipt (PCmd) as soon as they are received (default). Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 51
    If no mode is being requested, changing the default mode changes the mode IMPORTANT of the instruction. You must have FactoryTalk View security code E to select the default mode on this display. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 52
    Forward Permissive object in the controller must be this object’s name with the suffix ‘_FwdPerm’ . For example, if your P_PF753 object has the name ’Drive123’ , then its Forward Permissive object must be named ‘Drive123_FwdPerm’ . Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 53
    ‘_RunTime’ . For example, if your P_PF753 object has the name ‘Drive123’ , then its runtime object must be named ‘Drive123_RunTime’ . Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 54
    Stop Drive on The drive always stops on an None None Interlock Trip Interlock trip. This item cannot be cleared. It is displayed as a reminder that the Interlock Trip function always stops the drive. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 55
    Program keeps Speed Reference with the Program, control in Operator even if the instruction is in Operator mode mode. Clear this checkbox to have control of the drive Speed Reference follow the Instruction mode. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 56
    HMI or program only. Time to ramp speed Enter the time, in seconds, to ramp Cfg_SimRampT feedback when in speed feedback when in Loopback Loopback Test Test. (seconds) Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…
  • Page 57: Diagnostics Tabs

    ‘Not Ready’ , device warnings and faults, warning and fault history, and predictive/preventive maintenance data. This tab is divided into six pages. Each page provides you with diagnostic feedback on the drive. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 58: Diagnostic Tab (Continued)

    PowerFlex 753 Drive (P_PF753) Diagnostic Tab (continued) Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 59: Trends Tab

    The Trends tab shows trend charts of key device data over time. These faceplate trends provide a quick view of current device performance to supplement, but not replace, dedicated historical or live trend displays. Speed Reference Speed Feedback Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 60: Alarms Tab

    The color of the bell icon at the top of the faceplate shows the severity of the highest active alarm, and the icon blinks if any alarm is unacknowledged or requires reset. Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 61
    The Alarm Acknowledge button is enabled if the alarm requires acknowledgment. Click the button with the check mark to acknowledge the alarm. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.
  • Page 62: Powerflex 753 Drive Faceplate Help

    PowerFlex 753 Drive (P_PF753) PowerFlex 753 Drive Faceplate Help The Faceplate Help is divided into two pages. Faceplate Help Page 1 Faceplate Help Page 2 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017…

  • Page 64
    New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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  • PowerFlex 750-Series AC Drives

    User Manual

  • PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Important User Information Solid state equipment has operational
    characteristics differing from those of electromechanical
    equipment. Safety Guidelines for the Application, Installation and
    Maintenance of Solid State Controls (Publication SGI-1.1 available
    from your local Rockwell Automation sales office or online at
    http://www.rockwellautomation.com/literature) describes some
    important differences between solid state equipment and hard-wired
    electromechanical devices. Because of this difference, and also
    because of the wide variety of uses for solid state equipment, all
    persons responsible for applying this equipment must satisfy
    themselves that each intended application of this equipment is
    acceptable.

    In no event will Rockwell Automation, Inc. be responsible or
    liable for indirect or consequential damages resulting from the use
    or application of this equipment.

    The examples and diagrams in this manual are included solely for
    illustrative purposes. Because of the many variables and
    requirements associated with any particular installation, Rockwell
    Automation, Inc. cannot assume responsibility or liability for
    actual use based on the examples and diagrams.

    No patent liability is assumed by Rockwell Automation, Inc. with
    respect to use of information, circuits, equipment, or software
    described in this manual.

    Reproduction of the contents of this manual, in whole or in
    part, without written permission of Rockwell Automation, Inc. is
    prohibited.

    Throughout this manual, when necessary we use notes to make you
    aware of safety considerations.

    Important: Identifies information that is critical for
    successful application and understanding of the product.

    PowerFlex, DriveExplorer, DriveExecutive, DPI, and SCANport are
    either trademarks or registered trademarks of Rockwell Automation,
    Inc.

    !WARNING: Identifies information about practices or
    circumstances that can cause an explosion in a hazardous
    environment, which may lead to personal injury or death, property
    damage, or economic loss.

    !ATTENTION: Identifies information about practices or
    circumstances that can lead to personal injury or death, property
    damage, or economic loss. Attentions help you identify a hazard,
    avoid a hazard, and recognize the consequences.

    Shock Hazard labels may be located on or inside the equipment
    (e.g., drive or motor) to alert people that dangerous voltage may
    be present.

    Burn Hazard labels may be located on or inside the equipment
    (e.g., drive or motor) to alert people that surfaces may be at
    dangerous temperatures.

  • PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Summary of Changes

    This information below summarizes the changes to the PowerFlex
    750-Series AC Drives User Manual, publication 750-UM001 since the
    last release.

    Manual UpdatesChange Page(s)Catalog Number Explanation updated
    P-6Lifting instructions for Frame 6 and 7 IP54, NEMA/UL Type 12
    enclosures added 1-2, 1-4Acceptable Surrounding Air Temperature for
    Frame 6 and 7 IP54, NEMA/UL Type 12 Stand-alone/Wall Mount drives
    added

    1-7

    Common Bus Power Wiring section added 1-181-20PowerFlex 753 I/O
    Terminal Block Specifications added 1-28PowerFlex 753 Control
    Module details added 1-31, 1-32,

    1-34, 1-35PowerFlex 753 Main Control Board I/O wiring examples
    added 1-38Auxiliary Power Supply installation details for PowerFlex
    753 added 1-46RF Emission Compliance and Installation Requirements
    table updated 1-53PowerFlex 753 control block diagrams added
    Appendix B

  • ii Summary of ChangesThe following parameters were added:
    3-353-119

    Frame 6 IP54, NEMA/UL Type 12 enclosure dimensions added
    A-30Frame 7 IP54, NEMA/UL Type 12 enclosure dimensions added
    A-34

    Change Page(s)

    222 [Dig In Fltr Mask] 286 [RO0 Load Type] 1166 [Rod Torque]223
    [Dig In Filt] 287 [RO0 Load Amps] 1167 [Rod Speed Cmd]225 [Dig Out
    Sts] 288 [RO0 TotalLife] 1168 [TorqAlarm Action]226 [Dig Out
    Invert] 289 [RO0 ElapsedLife] 1169 [TorqAlarm Config]227 [Dig Out
    Setpoint] 290 [RO0 RemainLife] 1170 [TorqAlarm Dwell]230 [RO0 Sel]
    291 [RO0 LifeEvntLvl] 1171 [TorqAlarm Level]231 [RO0 Level Sel] 292
    [RO0 LifeEvntActn] 1172 [TorqAlm Timeout]232 [RO0 Level] 883 [Drive
    Ref Rslt] 1173 [TorqAlarm TOActn]233 [RO0 Lvl CmpSts] 884 [Drive
    Ramp Rslt] 1174 [Total Gear Ratio]234 [RO0 On Time] 1120 [Fiber
    Control] 1175 [Max Rod Speed]235 [RO0 Off Time] 1121 [Fiber Status]
    1176 [Max Rod Torque]240 [TO0 Sel] 1122 [Sync Time] 1177 [Min Rod
    Speed]241 [TO0 Level Sel] 1123 [Traverse Inc] 1178 [Motor
    Sheave]242 [TO0 Level] 1124 [Traverse Dec] 1179 [OilWell Pump
    Cfg]243 [TO0 Level CmpSts] 1125 [Max Traverse] 1180 [PCP Pump
    Sheave]244 [TO0 On Time] 1126 [P Jump] 1181 [Gearbox Limit]245 [TO0
    Off Time] 1129 [DI Fiber SyncEna] 1182 [Gearbox Rating]250 [PTC
    Cfg] 1130 [DI Fiber TravDis] 1183 [Gearbox Ratio]251 [PTC Status]
    1131 [Adj Vltg Config] 1184 [Gearbox Sheave]255 [Anlg In Type] 1133
    [Adj Vltg Select] 1187 [Pump Off Config]256 [Anlg In Sqrt] 1134
    [Adj Vltg Ref Hi] 1188 [Pump Off Setup]257 [Anlg In Loss Sts] 1135
    [Adj Vltg Ref Lo] 1189 [Pump Off Action]260 [Anlg In0 Value] 1136
    [Adj Vltg TrimSel] 1190 [Pump Off Control]261 [Anlg In0 Hi] 1137
    [Adj Vltg Trim Hi] 1191 [Pump Off Status]262 [Anlg In0 Lo] 1138
    [Adj Vltg Trim Lo] 1192 [Pump Cycle Store]263 [Anlg In0 LssActn]
    1139 [Adj Vltg Command] 1193 [Set Top ofStroke]264 [Anlg In0 Raw
    Val] 1140 [Adj Vltg AccTime] 1194 [Torque Setpoint]265 [Anlg In0
    Filt Gn] 1141 [Adj Vltg DecTime] 1195 [Pump Off Level]266 [Anlg In0
    Filt BW] 1142 [Adj Vltg Preset1] 1196 [Pump Off Speed]270 [Anlg Out
    Type] 1143 [Adj Vltg Preset2] 1197 [Pump Off Time]271 [Anlg Out
    Abs] 1144 [Adj Vltg Preset3] 1198 [Pct Cycle Torque]275 [Anlg Out0
    Sel] 1145 [Adj Vltg Preset4] 1199 [Pct Lift Torque]276 [Anlg Out0
    Stpt] 1146 [Adj Vltg Preset5] 1200 [Pct Drop Torque]277 [Anlg Out0
    Data] 1147 [Adj Vltg Preset6] 1201 [Stroke Pos Count]278 [Anlg Out0
    DataHi] 1148 [Adj Vltg Preset7] 1202 [Stroke Per Min]279 [Anlg Out0
    DataLo] 1149 [Adj Vltg RefMult] 1203 [Pump Off Count]280 [Anlg Out0
    Hi] 1150 [Adj Vltg Scurve] 1204 [Pump Off SleepCnt]281 [Anlg Out0
    Lo] 1151 [Adj Vltg TrimPct] 1205 [Day Stroke Count]282 [Anlg Out0
    Val] 1152 [Min Adj Voltage] 1206 [DI PumpOff Disbl]285 [RO
    PredMaint Sts] 1165 [Rod Speed] 1207 [Pump OffSleepLvl]PowerFlex
    750-Series User Manual Publication 750-UM001C-EN-P September
    2009

  • PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Table of Contents

    Preface OverviewWho Should Use This Manual . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    P-1What Is Not In This Manual . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    P-1Recommended Documentation . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . P-1Obtaining
    Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . P-2Allen-Bradley
    Drives Technical Support . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . P-2Product Certification . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . P-2Manual Conventions . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . P-3Drive Frame Sizes . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . P-3General Precautions . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . P-4Catalog Number Explanation . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    P-6

    Chapter 1 Installation/WiringChapter Objectives . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . 1-1Lifting the Drive . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . 1-2Opening the Cover . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . 1-5Mounting Considerations . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 1-7AC Supply Source Considerations . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    1-8Grounding Requirements . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Fuses
    and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . 1-11Power Wiring. .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . 1-11Common Bus Power
    Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . 1-18IP65, NEMA Type 12
    Installations . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . 1-21Using Input/Output Contactors . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . 1-22Using PowerFlex 750-Series Drives with
    Regenerative Power Units. . . . . . . . . . . . . . . 1-23Drive
    Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . 1-23I/O Wiring . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . 1-28Option Module
    Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . 1-36Option Module Parameter
    Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . 1-36750-Series I/O Module . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 1-37I/O Wiring Examples. . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . 1-38Relay Wiring Examples. . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    1-43Safe Torque Off Option Module . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44Universal
    Feedback Encoder Option Module . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . 1-44Incremental Encoder Option
    Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . 1-44Safe Speed Monitor Option Module . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    1-45Auxiliary Power Supply Option Module . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . 1-46DeviceNet Option
    Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . 1-47ControlNet Option Module . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . 1-4820-COMM Carrier . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 1-49CE Conformity . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 1-50

    Chapter 2 Start UpStart-Up Check List. . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 2-1Start-Up Menu. . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 2-3Drive Status Indicators . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . 2-4Establishing A Connection With EtherNet/IP. . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . 2-5

  • 2 Table of Contents

    Chapter 3 Programming and ParametersAbout Parameters. . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . 3-1How Drive Parameters are
    Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . 3-3How Option Module Parameters are Organized
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-15Drive Monitor File . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-19Drive Motor Control File . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-20Drive Feedback & I/O File . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-28Drive Cfg File . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-42Drive Protection File . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-54Drive Speed Control File . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-62Drive Torque Control File . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78Drive
    Position Control File . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . 3-83Drive
    Communication File . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . 3-95Drive Diagnostics
    File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . 3-100Drive Applications File
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . 3-109Drive Parameter Cross Reference
    By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 3-131I/O Module Parameters . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3-137Safe Speed Monitor Module Parameters . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . 3-148Single
    Incremental Encoder Module Parameters. . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . 3-159Dual Incremental Encoder Module
    Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 3-161Universal Feedback Module Parameters . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . 3-166Embedded
    EtherNet/IP Parameters . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . 3-178

    Chapter 4 TroubleshootingFaults, Alarms and Configurable
    Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 4-1Drive Status Indicators. . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 4-2HIM Indication . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . 4-3Manually Clearing Faults. . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    4-3Fault and Alarm Display Codes. . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive
    Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . 4-4I/O Faults and
    Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . 4-12Safe Torque Off Fault
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . 4-12Single Incremental Encoder
    Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 4-12Dual Incremental Encoder Faults and Alarms. . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    4-13Universal Feedback Faults and Alarms . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . 4-14Common
    Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . 4-20Technical Support Options. . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . 4-22

    Appendix A Supplemental Drive InformationSpecifications. . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . A-1Ports and Devices. . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . A-4Communication
    Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . A-8Output Devices . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . A-11Drive, Fuse & Circuit Breaker
    Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . A-11Dimensions . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . A-14PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Table of Contents 3

    Appendix B Control Block DiagramsList of PowerFlex 753 Control
    Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . B-1Diagram Conventions and Definitions . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2List
    of PowerFlex 755 Control Block Diagrams. . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . B-28Diagram Conventions and
    Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . B-29

    Appendix C Application NotesVoltage Tolerance . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . C-1External Brake Resistor. . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . C-2Lifting/Torque Proving . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . C-3

    Appendix D Human Interface Module (HIM) OverviewLCD Display
    Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . D-1Status Bar . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . D-1Soft Keys . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . D-2Navigation and
    Number Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . D-2Single Function Keys . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . D-3Navigate to Start-Up Menu Using the
    HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . D-4Select A Device . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . D-5Setting Factory Defaults . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    D-6

    Appendix E Universal Feedback Encoder Option Module
    Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    E-1Terminal Block Designations . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3Wiring
    Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . E-4

    Appendix F Incremental Encoder Option Modules Specifications . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . F-1Wiring Examples. . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . F-3

    Appendix G Using DeviceLogixIntroduction . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . G-1Parameters . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . G-3Function Block Elements . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . G-5Bit and Analog I/O Points . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . G-5Tips . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . G-7Program Examples . . . . . . . . . . . . . . . . .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . G-9

    Appendix H Permanent Magnet MotorsCompatible Allen-Bradley Servo
    Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . H-1

    IndexPowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 4 Table of Contents

    PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Preface

    Overview

    The purpose of this manual is to provide you with the basic
    information needed to install, start-up and troubleshoot PowerFlex
    750-Series Adjustable Frequency AC Drives.

    Who Should Use This Manual

    This manual is intended for qualified personnel. You must be
    able to program and operate Adjustable Frequency AC Drive devices.
    In addition, you must have an understanding of the parameter
    settings and functions.

    What Is Not In This Manual The PowerFlex 750-Series User Manual
    is designed to provide only basic start-up information.

    Recommended Documentation

    All the recommended documentation listed in this section is
    available online at www.rockwellautomation.com/literature.

    The following publications provide general drive
    information.

    For information on See page…Who Should Use This Manual P-1What
    Is Not In This Manual P-1Recommended Documentation P-1Manual
    Conventions P-3Drive Frame Sizes P-3General Precautions P-4Catalog
    Number Explanation P-6

    Title PublicationWiring and Grounding Guidelines for Pulse Width
    Modulated (PWM) AC Drives DRIVES-IN001Safety Guidelines for the
    Application, Installation and Maintenance of Solid State
    Control

    SGI-1.1

    A Global Reference Guide for Reading Schematic Diagrams
    100-2.10Guarding Against Electrostatic Damage 8000-4.5.2

  • P-2 OverviewThe following publications provide specific
    PowerFlex 750-Series drive features information:

    The following publications provide necessary information when
    applying the DriveLogix Controller:

    The following publications provide information that is useful
    when planning and installing communication networks:

    Obtaining Manuals To order paper copies of technical
    documentation, contact your local Rockwell Automation distributor
    or sales representative.

    To find your local Rockwell Automation distributor, visit
    www.rockwellautomation.com/locations

    Allen-Bradley Drives Technical Support

    For Automation and Control Technical Support:

    Product Certification Product Certifications and Declarations of
    Conformity are available on the internet at:
    www.rockwellautomation.com/products/certification

    Title PublicationEnhanced PowerFlex 7-Class Human Interface
    Module (HIM) User Manual 20HIM-UM001PowerFlex 750-Series Safe
    Torque Off User Manual 750-UM002Safe Speed Monitor Option Module
    for PowerFlex 750-Series AC Drives Reference Manual

    750-RM001

    PowerFlex 7-Class Network Communication Adapter User Manuals
    750COM-UMDynamic Braking Resistor Calculator PFLEX-AT001DeviceLogix
    User Manual RA-UM003

    Title PublicationDriveLogix5730 Controller User Manual
    20D-UM003PowerFlex 755 Drive & DriveLogix Controller
    20D-RN007Logix5000 Controllers Common Procedures
    1756-PM001Logix5000 Controllers General Instructions
    1756-RM003Logix5000 Controllers Process Control and Drives
    Instructions 1756-RM006RSLogix 5000 Getting Results
    9399-RLD300GR

    Title PublicationContolNet Coax Tap Installation Instructions
    1786-5.7ControlNet Cable System Planning and Installation Manual
    1786-6.2.1ContolNet Fiber Media Planning and Installation Guide
    CNET-IN001

    Online at By Email at By Telephone atwww.ab.com/support/abdrives
    [email protected] 262-512-8176

    Title Online atRockwell Automation Technical Support
    http://support.rockwellautomation.com/knowledgebasePowerFlex
    750-Series User Manual Publication 750-UM001C-EN-P September
    2009

  • Overview P-3Manual Conventions In this manual we refer to
    PowerFlex 750-Series Adjustable Frequency AC Drives as: drive,
    PowerFlex 750, PowerFlex 750 drive or PowerFlex 750 AC drive.

    Specific drives within the PowerFlex 750-Series may be referred
    to as: PowerFlex 753, PowerFlex 753 drive or PowerFlex 753 AC
    drive

    PowerFlex 755, PowerFlex 755 drive or PowerFlex 755 AC drive

    To help differentiate parameter names and LCD display text from
    other text, the following conventions will be used:

    Parameter Names will appear in [brackets] after the Parameter
    Number. For example: parameter 308 [Direction Mode].

    Display text will appear in quotes. For example: Enabled.

    The following words are used throughout the manual to describe
    an action:

    Drive Frame Sizes Similar PowerFlex 750-Series drive sizes are
    grouped into frame sizes to simplify spare parts ordering,
    dimensioning, etc. A cross reference of drive catalog numbers and
    their respective frame size is provided in Appendix A.

    Word MeaningCan Possible, able to do somethingCannot Not
    possible, not able to do somethingMay Permitted, allowedMust
    Unavoidable, you must do thisShall Required and necessaryShould
    RecommendedShould Not Not recommendedPowerFlex 750-Series User
    Manual Publication 750-UM001C-EN-P September 2009

  • P-4 OverviewGeneral Precautions Qualified Personnel

    Personal Safety

    !!ATTENTION: Only qualified personnel familiar with adjustable
    frequency AC drives and associated machinery should plan or
    implement the installation, start-up and subsequent maintenance of
    the system. Failure to comply may result in personal injury and/or
    equipment damage.

    !!ATTENTION: To avoid an electric shock hazard, verify that the
    voltage on the bus capacitors has discharged completely before
    servicing. Check the DC bus voltage at the Power Terminal Block by
    measuring between the +DC and -DC terminals (refer to Chapter 1 for
    location), between the +DC terminal and the chassis, and between
    the -DC terminal and the chassis. The voltage must be zero for all
    three measurements.

    !!ATTENTION: Hazard of personal injury or equipment damage
    exists when using bipolar input sources. Noise and drift in
    sensitive input circuits can cause unpredictable changes in motor
    speed and direction. Use speed command parameters to help reduce
    input source sensitivity.

    !!ATTENTION: Risk of injury or equipment damage exists. DPI or
    SCANport host products must not be directly connected together via
    1202 cables. Unpredictable behavior can result if two or more
    devices are connected in this manner.

    !!ATTENTION: The drive start/stop/enable control circuitry
    includes solid state components. If hazards due to accidental
    contact with moving machinery or unintentional flow of liquid, gas
    or solids exists, an additional hardwired stop circuit may be
    required to remove the AC line to the drive. An auxiliary braking
    method may be required.

    !!ATTENTION: Hazard of personal injury or equipment damage due
    to unexpected machine operation exists if the drive is configured
    to automatically issue a Start or Run command. Do not use these
    functions without considering applicable local, national and
    international codes, standards, regulations or industry
    guidelines.PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Overview P-5Product Safety

    Class 1 LED Product

    !!ATTENTION: An incorrectly applied or installed drive can
    result in component damage or a reduction in product life. Wiring
    or application errors such as under sizing the motor, incorrect or
    inadequate AC supply, or excessive surrounding air temperatures may
    result in malfunction of the system.

    !!ATTENTION: This drive contains ESD (Electrostatic Discharge)
    sensitive parts and assemblies. Static control precautions are
    required when installing, testing, servicing or repairing this
    assembly. Component damage may result if ESD control procedures are
    not followed. If you are not familiar with static control
    procedures, reference Guarding Against Electrostatic Damage,
    publication 8000-4.5.2 or any other applicable ESD protection
    handbook.

    !!ATTENTION: Configuring an analog input for 0-20 mA operation
    and driving it from a voltage source could cause component damage.
    Verify proper configuration prior to applying input signals.

    !!ATTENTION: A contactor or other device that routinely
    disconnects and reapplies the AC line to the drive to start and
    stop the motor can cause drive hardware damage. The drive is
    designed to use control input signals that will start and stop the
    motor. If an input device is used, operation must not exceed one
    cycle per minute or drive damage will occur.

    !!ATTENTION: Hazard of permanent eye damage exists when using
    optical transmission equipment. This product emits intense light
    and invisible radiation. Do not look into module ports or fiber
    optic cable connectors.PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • P-6 OverviewCatalog Number ExplanationPosition

    13 4 5 6 7 810 11 12 13 14 15 16 17 18

    20F 1 1 N D 248 A A 0 N N N N Na b c d e f g h

    aDrive

    Code Type

    20F PowerFlex 753

    20G PowerFlex 755

    bFuture Use

    gFiltering and CM Cap Configuration

    Code Filtering Default CM CapConnection

    A Yes Jumper Removed

    J Yes Jumper Installed

    In all cases, jumpers are included for fieldreconfiguration as
    desired.

    hDynamic Braking

    Code Internal Resistor Internal Transistor

    A No Yes

    B Yes Yes

    N No No

    Frame 2 only.

    Standard on Frames 25, Optional onFrames 67.

    cInput Type

    Code Description Frames

    1 6 Pulse, w/DC Terminals 27

    4DC Common Bus with

    Precharge57

    A 6 Pulse, w/o DC Terminals 6, 7

    For Frames 24, Code 1 also provides thefunctionality of DC
    Common Bus withPrecharge. For Frames 5 and larger, Code 4
    isrequired for DC Common Bus with Precharge.

    dEnclosure

    Code Description

    F Flange (NEMA/UL Type 4X back)

    G IP54, NEMA/UL Type 12

    N IP20/IP00, NEMA/UL Type Open

    For Frames 67 a User Installed Flange Kit isavailable to convert
    a Code N drive thatprovides a NEMA/UL Type 4X back.

    Frames 25 only.

    Frames 25 are IP20, Frames 67 are IP00.

    eVoltage Rating

    Code Voltage

    C 400V AC

    D 480V AC

    f1ND Rating

    400V, 50 Hz Input

    Code Amps kW

    Frame

    Enclosure Code

    N F G

    2P1 2.1 0.75

    2 2 2

    3P5 3.5 1.5

    5P0 5.0 2.2

    8P7 8.7 4

    011 11.5 5.5

    015 15.4 7.5

    022 22 11

    030 30 15

    3 3 3037 37 18.5

    043 43 22

    060 60 304 4

    4

    072 72 375

    085 85 455 5

    104 104 55

    6140 140 75

    6

    170 170 90

    205 205 110

    260 260 132

    7302 302 160

    7367 367 200

    456 456 250

    For Frames 67 a User Installed Flange Kit isavailable to convert
    a Code N drive thatprovides a NEMA/UL Type 4X back.

    f2ND Rating

    480V, 60 Hz Input

    Code Amps Hp

    Frame

    Enclosure Code

    N F G

    2P1 2.1 1

    2 2 2

    3P4 3.4 2

    5P0 5.0 3

    8P0 8.0 5

    011 11 7.5

    014 14 10

    022 22 15

    027 27 20

    3 3 3034 34 25

    040 40 30

    052 52 404 4

    4

    065 65 505

    077 77 605 5

    096 96 75

    6125 125 100

    6

    156 156 125

    186 186 150

    248 248 200

    7302 302 250

    7361 361 300

    415 415 350

    For Frames 67 a User Installed Flange Kit isavailable to convert
    a Code N drive thatprovides a NEMA/UL Type 4X back.PowerFlex
    750-Series User Manual Publication 750-UM001C-EN-P September
    2009

  • PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Chapter 1

    Installation/Wiring

    Chapter Objectives This chapter provides the information needed
    to mount and wire PowerFlex 750-Series AC drives, frames 27.

    Most start-up difficulties are the result of incorrect wiring.
    Every precaution must be taken to assure that the wiring is done as
    instructed. All items must be read and understood before the actual
    installation begins.

    For Information on See Page Lifting the Drive 1-2Opening the
    Cover 1-5Mounting Considerations 1-7AC Supply Source Considerations
    1-8Grounding Requirements 1-9Fuses and Circuit Breakers 1-11Power
    Wiring 1-11Common Bus Power Wiring 1-18IP65, NEMA Type 12
    Installations 1-21Using Input/Output Contactors 1-22Using PowerFlex
    750-Series Drives with Regenerative Power Units 1-23Drive Power
    Jumper Configuration 1-23I/O Wiring 1-28Option Module Installation
    1-36Option Module Parameter Access 1-36750-Series I/O Module
    1-37I/O Wiring Examples 1-38Relay Wiring Examples 1-43Safe Torque
    Off Option Module 1-44Safe Speed Monitor Option Module
    1-45Auxiliary Power Supply Option Module 1-46DeviceNet Option
    Module 1-4720-COMM Carrier 1-49CE Conformity 1-50

    !ATTENTION: The following information is merely a guide for
    proper installation. Rockwell Automation, Inc. cannot assume
    responsibility for the compliance or the noncompliance to any code,
    national, local or otherwise for the proper installation of this
    drive or associated equipment. A hazard of personal injury and/or
    equipment damage exists if codes are ignored during
    installation.

  • 1-2 Installation/Wiring

    Lifting the Drive The dimensions and weights specified must be
    taken into consideration when mounting the drive. All lifting
    equipment and lifting components (hooks, bolts, lifts, slings,
    chains, etc.) must be properly sized and rated to safely lift and
    hold the weight of the drive while mounting.

    Figure 1.1 Frame 6 Open Type and Flange Mount: Weight: 38.6 kg
    (85.0 lb)

    Figure 1.2 Frame 7 Open Type and Flange Mount: Weight: 72.6108.9
    kg (160240 lb)Frame 6 NEMA/UL Type 4X/12: Weight: 90.7 kg (200
    lb)Frame 7 NEMA/UL Type 4X/12: Weight: 171 kg (377 lb)

    !ATTENTION: To guard against possible personal injury and/or
    equipment damage Inspect all lifting hardware for proper attachment
    before

    lifting drive. Do not allow any part of the drive or lifting
    mechanism to

    make contact with electrically charged conductors or
    components.

    Do not subject the drive to high rates of acceleration or
    deceleration while transporting to the mounting location or when
    lifting.

    Do not allow personnel or their limbs directly underneath the
    drive when it is being lifted and mounted.

    >1/2 A

    A

    1/2 A

    A

  • Installation/Wiring 1-3

    IP00, NEMA/UL Open TypeFrame 6 Lifting Points 6 Places

    Frame 7 Lifting Points 8 Places

    Flange Mount (Back/Heatsink: IP66, NEMA/UL Type 4X/12)Frame 6
    Lifting Points 2 Places

    Frame 7 Lifting Points 4 PlacesPowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

  • 1-4 Installation/Wiring

    IP54, NEMA/UL Type 12Frame 6 and 7 Lifting Points 4
    PlacesPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-5

    Opening the Cover Figure 1.3 IP20, NEMA/UL Open Type, Frames
    25

    Figure 1.4 IP54, NEMA/UL Type 12, Frames 25

    When cover is replaced:

    Recommended torque (screws and nuts) = 0.68 Nm (6.0 lbin)
    Recommended screwdriver = 6.4 mm (0.25 in.) flat or

    T20 Hexalobular Recommended hex socket = 7 mm

    2x:M4 X 0.7PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 1-6 Installation/Wiring

    Figure 1.5 IP00, NEMA/UL Open Type, Frames 6 & 7

    When cover is replaced:

    Recommended screwdriver = 6.4 mm (0.25 in.) flatFigure 1.6 IP00,
    NEMA/UL Open Type, Frames 6 & 7 Access Door

    When door is replaced:

    Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20
    Hexalobular

    90PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-7

    Mounting Considerations Operating Conditions and
    Temperatures

    PowerFlex 750-Series drives are designed to operate at the
    following air temperatures without derating.

    Table 1.A Acceptable Surrounding Air Temperature

    Minimum Mounting Clearances

    Specified vertical clearance requirements are intended to be
    from drive to drive. Other objects can occupy this space; however,
    reduced airflow may cause protection circuits to fault the drive.
    The drive must be mounted in a vertical orientation as shown. In
    addition, inlet air temperature must not exceed the product
    specification.

    Enclosure Rating Temperature Range DriveIP20, NEMA/UL Open Type
    050 C (32122 F) Frames 25, All RatingsIP00, NEMA/UL Open Type 050 C
    (32122 F) Frames 67, All RatingsIP20, NEMA/UL Type 1 (with Debris
    Hood) 040 C (32104 F) Frames 25, All RatingsIP20, NEMA/UL Type 1
    (with Debris Label) 040 C (32104 F) Frames 67, All RatingsFlange
    Mount -Front:

    IP20, NEMA/UL Open TypeIP00, NEMA/UL Open Type

    Back/Heat Sink:IP66, NEMA/UL Type 4X

    050 C (32122 F)050 C (32122 F)

    040 C (32104 F)

    Frames 25, All RatingsFrames 67, All Ratings

    All Frames, All RatingsStand-alone/Wall Mount —

    IP54, NEMA/UL Type 12 040 C (32104 F) All Frames, All
    Ratings

    76.2 mm (3.0 in.)

    76.2 mm (3.0 in.) Airflow through the drive must not be
    impeded.PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 1-8 Installation/Wiring

    AC Supply Source Considerations

    PowerFlex 750-Series drives are suitable for use on a circuit
    capable of delivering up to a maximum of 200,000 rms symmetrical
    amperes, 480 volts with recommended fuses/circuit breakers.

    If a Residual Current Detector (RCD) is used as a system ground
    fault monitor, only Type B (adjustable) devices should be used to
    avoid nuisance tripping.

    Unbalanced, Ungrounded, Impedance or Phase Grounded Distribution
    Systems

    If phase to ground voltage will exceed 125% of normal line to
    line voltage or the supply system is ungrounded, refer to Wiring
    and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,
    publication DRIVES-IN001.

    Input Power Conditioning

    Certain events on the power system supplying a drive can cause
    component damage or shortened product life. These conditions are
    divided into 2 basic categories:

    1. All Drives

    The power system has power factor correction capacitors switched
    in and out of the system, either by the user or by the power
    company.

    The power source has intermittent voltage spikes in excess of
    6000 volts. These spikes could be caused by other equipment on the
    line or by events such as lightning strikes.

    The power source has frequent interruptions.

    2. 5 Hp or Less Drives (in addition to 1 above) The supply
    transformer is larger than 100 kVA or the available short

    circuit (fault) current is greater than 100,000A. The impedance
    on the input side of the drive is less than 0.5%.

    !ATTENTION: To guard against personal injury and/or equipment
    damage caused by improper fusing or circuit breaker selection, use
    only the recommended line fuses/circuit breakers specified in
    Appendix A.

    !ATTENTION: PowerFlex 750-Series drives contain protective MOVs
    and common mode capacitors that are referenced to ground. To guard
    against drive damage, these devices must be configured according to
    the recommendations in Table 1.J on page 1-24. See pages 1-251-26
    for jumper locations.PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-9

    If any of these conditions exist, additional source impedance is
    required. The total input impedance is a function of all
    transformers, cabling, and reactors (if used) that supply power to
    the drive. The impedance can be calculated using the information
    supplied in Wiring and Grounding Guidelines for Pulse Width
    Modulated (PWM) AC Drives, publication DRIVES-IN001.

    Grounding Requirements The drive Safety Ground-PE must be
    connected to system ground. Ground impedance must conform to the
    requirements of national and local industrial safety regulations
    and/or electrical codes. The integrity of all ground connections
    should be periodically checked.

    Recommended Grounding Scheme

    A single point (PE only) grounding scheme should be used. Some
    applications may require alternate grounding schemes, refer to
    Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC
    Drives, publication DRIVES-IN001, for more information. These
    applications include installations with long distances between
    drives or drive line-ups, which could cause large potential
    differences between the drive or line-up grounds.

    For installations within a cabinet, a single safety ground point
    or ground bus bar connected directly to building steel should be
    used. All circuits including the AC input ground conductor should
    be grounded independently and directly to this point/bar.

    Figure 1.7 Typical Grounding

    Shield Termination — SHLD

    The Shield terminal (see page 1-15) provides a grounding point
    for the motor cable shield. It must be connected to an earth ground
    by a separate continuous lead. The motor cable shield should be
    connected to this terminal on the drive (drive end) and the motor
    frame (motor end). Use a shield terminating or EMI clamp to connect
    shield to this terminal.

    U (T1)V (T2)W (T3)

    R (L1)S (L2)T (L3)

    PE

    SHLDPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-10 Installation/Wiring

    RFI Filter Grounding

    Using an optional RFI filter may result in relatively high
    ground leakage currents. Therefore, the filter must only be used in
    installations with grounded AC supply systems and be permanently
    installed and solidly grounded (bonded) to the building power
    distribution ground. Ensure that the incoming supply neutral is
    solidly connected (bonded) to the same building power distribution
    ground. Grounding must not rely on flexible cables and should not
    include any form of plug or socket that would permit inadvertent
    disconnection. Some local codes may require redundant ground
    connections. The integrity of all connections should be
    periodically checked. Refer to the instructions supplied with the
    filter.PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-11

    Fuses and Circuit Breakers PowerFlex 750-Series drives can be
    installed with either input fuses or an input circuit breaker.
    National and local industrial safety regulations and/or electrical
    codes may determine additional requirements for these
    installations. Refer to Appendix A for recommended fuses/circuit
    breakers.

    Power Wiring Most start-up difficulties are the result of
    incorrect wiring. Every precaution must be taken to assure that the
    wiring is done as instructed. All items must be read and understood
    before the actual installation begins.

    Power Cable Types Acceptable for 200600 Volt Installations

    A variety of cable types are acceptable for drive installations.
    For many installations, unshielded cable is adequate, provided it
    can be separated from sensitive circuits. As an approximate guide,
    allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8
    feet) of length. In all cases, long parallel runs must be avoided.
    Do not use cable with an insulation thickness less than or equal to
    15 mils (0.4mm/0.015 in.). Use copper wire only. Wire gauge
    requirements and recommendations are based on 75 C. Do not reduce
    wire gauge when using higher temperature wire.

    !ATTENTION: PowerFlex 750-Series drives do not provide input
    power short circuit protection. Specifications for the recommended
    fuse or circuit breaker to provide drive input power protection
    against short circuits are provided in Appendix A.

    !ATTENTION: The following information is merely a guide for
    proper installation. Rockwell Automation, Inc. cannot assume
    responsibility for the compliance or the noncompliance to any code,
    national, local or otherwise for the proper installation of this
    drive or associated equipment. A hazard of personal injury and/or
    equipment damage exists if codes are ignored during
    installation.

    !ATTENTION: National Codes and standards (NEC, BSI etc.) and
    local codes outline provisions for safely installing electrical
    equipment. Installation must comply with specifications regarding
    wire types, conductor sizes, branch circuit protection and
    disconnect devices. Failure to do so may result in personal injury
    and/or equipment damage.PowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

  • 1-12 Installation/Wiring

    Table 1.B Recommended Cable Design

    Unshielded

    THHN, THWN or similar wire is acceptable for drive installation
    in dry environments provided adequate free air space and/or conduit
    fill rates limits are provided. Do not use THHN or similarly coated
    wire in wet areas. Any wire chosen must have a minimum insulation
    thickness of 15 Mils and should not have large variations in
    insulation concentricity.

    Shielded/Armored Cable

    Shielded cable contains all of the general benefits of
    multi-conductor cable with the added benefit of a copper braided
    shield that can contain much of the noise generated by a typical AC
    Drive. Strong consideration for shielded cable should be given in
    installations with sensitive equipment such as weigh scales,
    capacitive proximity switches and other devices that may be
    affected by electrical noise in the distribution system.
    Applications with large numbers of drives in a similar location,
    imposed EMC regulations or a high degree of
    communications/networking are also good candidates for shielded
    cable.

    Shielded cable may also help reduce shaft voltage and induced
    bearing currents for some applications. In addition, the increased
    impedance of shielded cable may help extend the distance the motor
    can be located from the drive without the addition of motor
    protective devices such as terminator networks. Refer to Reflected
    Wave in Wiring and Grounding Guidelines for Pulse Width Modulated
    (PWM) AC Drives, publication DRIVES-IN001.

    Consideration should be given to all of the general
    specifications dictated by the environment of the installation,
    including temperature, flexibility, moisture characteristics and
    chemical resistance. In addition, a braided shield should be
    included and specified by the cable manufacturer as having coverage
    of at least 75%. An additional foil shield can be greatly improve
    noise containment.

    A good example of recommended cable is Belden 295xx (xx
    determines gauge). This cable has 4 XLPE insulated conductors with
    a 100% coverage foil and an 85% coverage copper braided shield
    (with drain wire) surrounded by a PVC jacket.

    Other types of shielded cable are available, but the selection
    of these types may limit the allowable cable length. Particularly,
    some of the newer cables twist 4 conductors of THHN wire and wrap
    them tightly with a foil shield. This construction can greatly
    increase the cable charging current required

    Rating/Type Description600V75 C (167 F)

    Four tinned copper conductors with XLPE insulation. Copper
    braid/aluminum foil combination shield and tinned

    copper drain wire. PVC jacket.PowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

    and reduce the overall drive performance. Unless specified in
    the individual

  • Installation/Wiring 1-13

    distance tables as tested with the drive, these cables are not
    recommended and their performance against the lead length limits
    supplied is not known.

    EMC Compliance

    Refer to CE Conformity on page 1-50 for details.

    Cable Trays and Conduit

    If cable trays or large conduits are to be used, refer to
    guidelines presented in Wiring and Grounding Guidelines for Pulse
    Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

    Motor Cable Lengths

    Typically, motor lead lengths less than 30 meters (100 feet) are
    acceptable. However, if your application dictates longer lengths,
    refer to Wiring and Grounding Guidelines for Pulse Width Modulated
    (PWM) AC Drives, publication DRIVES-IN001 for details.

    Motor Considerations

    Due to the operational characteristics of AC variable frequency
    drives, motors with inverter grade insulation systems designed to
    meet or exceed NEMA MG1 Part 31.40.4.2 standards for resistance to
    spikes of 1600 volts are recommended.

    Guidelines must be followed when using non-inverter grade motors
    to avoid premature motor failures. Refer to Wiring and Grounding
    Guidelines for Pulse Width Modulated (PWM) AC Drives, publication
    DRIVES-IN001 for recommendations.

    !ATTENTION: To avoid a possible shock hazard caused by induced
    voltages, unused wires in the conduit must be grounded at both
    ends. For the same reason, if a drive sharing a conduit is being
    serviced or installed, all drives using this conduit should be
    disabled. This will help minimize the possible shock hazard from
    cross coupled motor leads.PowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

  • 1-14 Installation/Wiring

    Single-Phase Input Power

    The PowerFlex 750-Series drive is typically used with a
    three-phase input supply. Single-phase operation of the drive is
    not currently rated under UL508C listing. Rockwell Automation has
    verified that single-phase operation with output current derated by
    50% of the three-phase ratings identified on page A-11 will meet
    all safety requirements.

    Power Terminal BlocksTable 1.C Frames 25 Power Terminal
    Block

    Table 1.D Frames 6 & 7 Power Terminal Block

    Table 1.E Frames 27 PE Grounding Stud

    FrameWire Size Range(1) (2)

    (1) Maximum/minimum wire sizes that the terminal block will
    accept — these are not recommendations.(2) Terminal blocks are
    designed to accept a single wire.

    Strip LengthRecommended Torque Recommended Tool(s)Maximum
    Minimum

    2 4.0 mm2

    (10 AWG)0.2 mm2

    (24 AWG)8.0 mm(0.31 in.)

    0.5 Nm(4.4 lbin)

    #1 Flat Screwdriver

    3 16.0 mm2

    (6 AWG)0.5 mm2

    (20 AWG)10.0 mm(0.39 in.)

    1.2 Nm(10.6 lbin)

    #2 Flat Screwdriver

    4 25.0 mm2

    (3 AWG)2.5 mm2

    (14 AWG)10.0 mm(0.39 in.)

    2.7 Nm(24 lbin)

    #2 Pozidrive492-C Phillips0.25 in. Flat Screwdriver

    5 35.0 mm2

    (1 AWG)10.0 mm2

    (8 AWG)12.0 mm(0.5 in.)

    4.0 Nm(35 lbin)

    #2 Pozidrive492-C Phillips0.25 in. Flat Screwdriver

    FrameMaximum Lug Width

    Recommended Torque

    Terminal Bolt Size

    Recommended Tool

    6 34.6 mm(1.36 in.)

    11.3 Nm(100 lbin)

    M8 x 1.25 13 mm Hex Socket

    7 43.5 mm(1.71 in.)

    11.3 Nm(100 lbin)

    M8 x 1.25 13 mm Hex Socket

    FrameRecommended Torque

    Terminal Bolt Size

    Recommended Tool

    2 1.36 Nm(12 lbin)

    M4 7 mm Hex Deep Socket

    3 3.4 Nm(30 lbin)

    M6 10 mm Hex Deep Socket

    4 3.4 Nm(30 lbin)

    M6 10 mm Hex Deep Socket

    5 3.4 Nm(30 lbin)

    M6 10 mm Hex Deep Socket

    6 11.3 Nm(100 lbin)

    M8 13 mm Hex Socket

    7 11.3 Nm(100 lbin)

    M8 13 mm Hex SocketPowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-15

    Figure 1.8 Typical Terminal Block Location and Termination
    Points

    Table 1.F Frames 25

    Frame 2Frame 3

    Frame 4

    Frame 5

    No. Name Description Power Terminal Block R/L1, S/L2, T/L3, BR1,
    BR2, +DC, -DC, U/T1, V/T2, W/T3 PE Grounding Studs Terminating
    point to chassis ground for incoming AC line and

    motor shields. PE-A and PE-B MOV and CMC Jumper Screws Optional
    NEMA/UL Type 1

    Conduit BoxTerminating point to chassis ground for incoming AC
    line, motor shields, and control wire shields.

    Optional EMC Plate Terminating point to chassis ground for
    incoming AC line, motor shields, and control wire shields.PowerFlex
    750-Series User Manual Publication 750-UM001C-EN-P September
    2009

  • 1-16 Installation/Wiring

    Figure 1.9 Typical Terminal Block Location and Termination
    Points (continued)

    Table 1.G Frames 67

    Frame 6

    Frame 7

    No. Name Description Power Terminals R/L1, S/L2, T/L3, U/T1,
    V/T2, W/T3 PE Grounding Studs Terminating point to chassis ground
    for incoming AC line and

    motor shield. DC Bus and Brake Terminals +DC, -DC, BR1, BR2 PE-A
    and PE-B MOV and CMC Jumper Wires DC+ and DC- Bus Voltage Test
    PointsPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-17

    Power Terminal BlocksFrame Power Terminal Blocks2

    3

    4

    5

    6 (1)

    (1) DC Bus Terminals are optional on Frame 6 and 7 drives:
    catalog number position 5.Dynamic Brake Resistor Terminals are
    optional on Frame 6 and 7 drives: catalog number position 12.Refer
    to Catalog Number Explanation on page P-6.

    7 (1)

    L1R

    L2S

    L3T

    BR1

    BR2

    +DC

    -DC

    T1U

    T2V

    T3W

    L1R

    L2S

    L3T

    BR1

    BR2

    +DC

    DCT1U

    T2V

    T3WPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-18 Installation/Wiring

    Common Bus Power Wiring Figure 1.10 Common Bus Terminal Block
    Location and Termination Points

    Table 1.H Frame 5 Common Bus

    Terminal Description Notes+DC DC Bus (+) DC Input Power or
    Dynamic Brake Chopper-DC DC Bus () DC Input Power or Dynamic Brake
    ChopperBR1 DC Brake (+) Dynamic Brake Resistor Connection (+)BR2 DC
    Brake () Dynamic Brake Resistor Connection ()U U (T1) Motor
    Connections (1)

    (1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter
    grade insulation systems are recommended. If you intend to connect
    a motor that is not rated inverter grade, refer to Wiring and
    Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,
    publication DRIVES-IN001 for recommendations.

    V V (T2)W W (T3)R R (L1) AC Line Input PowerS S (L2)T T (L3)PE /
    PE Ground Terminating point to chassis ground for incoming AC
    line

    and motor shield.

    No. Name Description Power Terminal Connections +DC, -DC, U/T1,
    V/T2, W/T3 PE Grounding Studs Terminating point to chassis ground
    for incoming DC line and

    motor shields. PE-B CMC Jumper Screw Optional NEMA/UL Type 1

    Conduit BoxTerminating point to chassis ground for incoming AC
    line, motor shields, and control wire shields.

    Optional EMC Plate Terminating point to chassis ground for
    incoming AC line, motor shields, and control wire shields.

    Frame 5PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-19

    Figure 1.11 Common Bus Terminal Block Location and Termination
    Points (continued)

    Table 1.I Frames 67 Common Bus

    Frame 6

    Frame 7

    No. Name Description Power Terminals +DC, -DC, U/T1, V/T2, W/T3
    PE Grounding Studs Terminating point to chassis ground for incoming
    DC line and

    motor shield. DC Bus and Brake Terminals +DC, -DC, BR1, BR2 PE-B
    CMC Jumper Wire DC+ and DC- Bus Voltage Test PointsPowerFlex
    750-Series User Manual Publication 750-UM001C-EN-P September
    2009

  • 1-20 Installation/Wiring

    Common Bus Power Terminal BlocksFrame Power Terminal Blocks5

    6 (1)

    (1) Dynamic Brake Resistor Terminals are optional on Frame 6 and
    7 drives: catalog number position 12.Refer to Catalog Number
    Explanation on page P-6.

    7 (1)

    Terminal Description Notes+DC DC Bus (+) DC Input Power-DC DC
    Bus () DC Input PowerBR1 DC Brake (+) Dynamic Brake Resistor
    Connection (+)BR2 DC Brake () Dynamic Brake Resistor Connection ()U
    U (T1) Motor Connections (1)

    (1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter
    grade insulation systems are recommended. If you intend to connect
    a motor that is not rated inverter grade, refer to Wiring and
    Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,
    publication DRIVES-IN001 for recommendations.

    V V (T2)W W (T3)PE / PE Ground Terminating point to chassis
    ground for incoming DC line

    and motor shield.PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-21

    IP65, NEMA Type 12 Installations

    Use the plugs supplied with IP65 (NEMA Type 12) rated drives to
    seal unused holes in the conduit entry plate.

    Important: Completely seat the plug inner rim for the best
    seal.PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-22 Installation/Wiring

    Using Input/Output Contactors

    Input Contactor Precautions

    Output Contactor Precautions

    Dynamic Brake Resistor Considerations

    !ATTENTION: A contactor or other device that routinely
    disconnects and reapplies the AC line to the drive to start and
    stop the motor can cause drive hardware damage. The drive is
    designed to use control input signals that will start and stop the
    motor. If an input device is used, operation must not exceed one
    cycle per minute or drive damage will occur.

    !ATTENTION: The drive start/stop/enable control circuitry
    includes solid state components. If hazards due to accidental
    contact with moving machinery or unintentional flow of liquid, gas
    or solids exist, an additional hardwired stop circuit may be
    required to remove the AC line to the drive. An auxiliary braking
    method may be required.

    !ATTENTION: To guard against drive damage when using output
    contactors, the following information must be read and understood.
    One or more output contactors may be installed between the drive
    and motor(s) for the purpose of disconnecting or isolating certain
    motors/loads. If a contactor is opened while the drive is
    operating, power will be removed from the respective motor, but the
    drive will continue to produce voltage at the output terminals. In
    addition, reconnecting a motor to an active drive (by closing the
    contactor) could produce excessive current that may cause the drive
    to fault. If any of these conditions are determined to be
    undesirable or unsafe, an auxiliary contact on the output contactor
    should be wired to a drive digital input that is programmed as
    Enable. This will cause the drive to execute a coast-to-stop (cease
    output) whenever an output contactor is opened.

    !ATTENTION: The drive does not offer protection for externally
    mounted brake resistors. A risk of fire exists if external braking
    resistors are not protected. External resistor packages must be
    self-protected from over temperature or a circuit equivalent to
    Figure C.1 on page C-2 must be supplied.PowerFlex 750-Series User
    Manual Publication 750-UM001C-EN-P September 2009

  • Installation/Wiring 1-23

    Using PowerFlex 750-Series Drives with Regenerative Power
    Units

    If a Regenerative unit (i.e., 1336 REGEN) is used as a bus
    supply or a brake, the common mode capacitors should be
    disconnected (see Drive Power Jumper Configuration).

    Regenerative Unit to Drive Connections

    Regenerative Brake Mode

    Regenerative Bus Supply Mode

    Refer to 1336 REGEN Line Regeneration Package User Manual,
    publication 1336-REGEN-5.0, for more information.

    Drive Power Jumper Configuration

    PowerFlex 750-Series drives contain protective MOVs and common
    mode capacitors that are referenced to ground. To guard against
    drive damage and/or operation problems, these devices must be
    properly configured according to Table 1.J.

    MOV, AC EMI Capacitor, and Common Mode Capacitor Circuits

    Figure 1.12 MOV and AC EMI Capacitor Phase to Ground

    Figure 1.13 Common Mode Capacitors to Ground

    Frame(s)Terminals1336 Regen PowerFlex 750-Series Drive

    27 DC+ & DC- +DC & -DC

    Frame(s)Terminals1336 Regen PowerFlex 750-Series Drive

    27 DC+ & DC- +DC & -DC

    R/L1S/L2T/L3

    1

    2 3 4

    PEA

    1

    2 3 4

    DC+

    DCPEBPowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 1-24 Installation/Wiring

    Table 1.J Recommended Power Jumper Configurations

    To connect or disconnect these devices, refer to the jumper
    locations shown in Figure 1.15, Figure 1.16 and Figure 1.17.

    In addition, on an ungrounded distribution system where the
    line-to-ground voltages on any phase could exceed 125% of the
    nominal line-to-line voltage, an isolation transformer should be
    installed. See Wiring and Grounding Guidelines for Pulse Width
    Modulated (PWM) AC Drives, publication DRIVES-IN001 at
    www.rockwellautomation.com/literature for more information on
    impedance grounded and ungrounded systems.

    !ATTENTION: PE-A and PE-B jumpers must be configured according
    to the recommendations in Table 1.J.

    !ATTENTION: To avoid an electric shock hazard, verify that the
    voltage on the bus capacitors has discharged completely before
    removing/installing jumpers. Check the DC bus voltage at the Power
    Terminal Block by measuring between the +DC and -DC terminals
    (refer to Figure 1.8 and Figure 1.9 for location), between the +DC
    terminal and the chassis, and between the -DC terminal and the
    chassis. The voltage must be zero for all three measurements.

    Power Source Type (1)

    (1) It is highly recommended to accurately determine the power
    source type and then configure appropriately.

    MOV / Input Filter Caps (PE-A) (2)

    (2) When MOVs are disconnected, the power system must have its
    own transient protection to insure known and controlled
    voltages.

    DC Bus Common Mode Caps (PE-B)

    Default Configuration (Cat. No. Position 11)

    Benefits Of Correct Configuration on Power Source Type

    Unknown Connected Disconnected A See below. AC fed Solidly

    Grounded DC fed from passive

    rectifier which has a Solidly Grounded AC source

    Connected Connected J UL compliance,Reduced electrical
    noise,Most stable operation,EMC compliance,Reduced voltage stress
    on components and motor bearings

    AC fed Ungrounded Impedance Grounded DC fed from an active

    converter

    Disconnected Disconnected N/A Helps avoid severe equipment
    damage when ground fault occursPowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

  • Installation/Wiring 1-25

    Power Jumper Screw Removal and Storage

    Frames 25 use jumper screws to complete an electrical connection
    when installed. Install or remove jumper screws according to the
    recommendations in Table 1.J.

    When power Jumper screws are not used, they are stored on the
    left interior chassis wall as shown.

    Figure 1.14 Typical Frame 25 Jumper Screw Storage Location
    (Frame 4 shown)

    When screws are installed:

    Recommended torque = 1.36 Nm (12.0 lbin) +/- 0.14 Nm (1.2 lbin)
    Recommended screwdriver = 6.4 mm (0.25 in.) flat or

    T15 Hexalobular

    Figure 1.15 Typical Frame 25 Jumper Screw Installation Locations
    (Frame 4 shown)

    !ATTENTION: Hazard of equipment damage exists if jumpers are not
    properly disconnected. For Frames 25, completely remove the jumper
    screw from the circuit board.

    DisconnectedConnectedPowerFlex 750-Series User Manual
    Publication 750-UM001C-EN-P September 2009

  • 1-26 Installation/Wiring

    Power Jumper Wire Removal and Storage

    Frames 67 use jumper wires to complete an electrical connection
    when installed. Install or remove jumper wires according to the
    recommendations in Table 1.J.

    Figure 1.16 Frame 6 Jumper Wire Locations

    When jumper wires are connected:

    Recommended torque (screws and nuts) = 1.36 Nm (12.0 lbin)
    Recommended hex socket = 7 mm Recommended screwdriver = T20
    Hexalobular

    !ATTENTION: Hazard of equipment damage exists if jumpers are not
    properly disconnected. For Frames 67, secure the disconnected
    jumper wire to the standoff provided.

    DisconnectedConnected

    MOV

    Common ModePowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-27

    Figure 1.17 Frame 7 Jumper Wire Locations

    When jumper wires are connected:

    Recommended torque (screws and nuts) = 1.36 Nm (12.0 lbin)
    Recommended hex socket = 7 mm Recommended screwdriver = T20
    Hexalobular

    DisconnectedConnected

    MOV

    Common ModePowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 1-28 Installation/Wiring

    I/O Wiring Important points to remember about I/O wiring:

    Always use copper wire. Wire with an insulation rating of 600V
    or greater is recommended. Control and signal wires should be
    separated from power wires by at

    least 0.3 meters (1 foot). In order to maintain electrical
    safety for all user-accessible low voltage

    circuits (ELV and PELV circuits), I/O terminals designated for
    24V or lower voltage must not be connected to a circuit of higher
    voltage or a circuit which is not adequately insulated from
    dangerous voltages with double or reinforced insulation within
    other connected equipment or wiring.

    In order to provide electrical safety for user-accessible low
    voltage I/O circuits which are referenced to earth (PELV circuits)
    and which may be touched simultaneously, care should be taken to
    provide a common earth reference for all equipment connected to the
    drive.

    Important: I/O terminals labeled () or Common are not referenced
    to earth ground and are designed to greatly reduce common mode
    interference. Grounding these terminals can cause signal noise.

    I/O Terminal BlocksTable 1.K I/O Terminal Block
    Specifications

    !ATTENTION: Hazard of personal injury or equipment damage exists
    when using bipolar input sources. Noise and drift in sensitive
    input circuits can cause unpredictable changes in motor speed and
    direction. Use speed command parameters to help reduce input source
    sensitivity.

    NameWire Size Range Torque Strip

    LengthMaximum Minimum Maximum Recommended753 Control Module TB2
    2.5 mm2

    (14 AWG)0.3 mm2

    (28 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)

    753 Control Module TB1 and TB3

    2.5 mm2

    (14 AWG)0.3 mm2

    (28 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)

    755 Control Module TB1 2.5 mm2

    (14 AWG)0.3 mm2

    (28 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)

    755 I/O Module TB1 2.5 mm2

    (14 AWG)0.3 mm2

    (28 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)

    755 I/O Module TB2 4.0 mm2

    (12 AWG)0.25 mm2

    (24 AWG)0.5 Nm(4.4 lbin)

    0.4 Nm(3.5 lbin)

    7 mm(0.28 in.)

    Safe Torque Off 0.8 mm2

    (18 AWG)0.3 mm2

    (28 AWG)N/A 10 mm

    (0.39 in.)Single Incremental Encoder 0.8 mm2

    (18 AWG)0.3 mm2

    (28 AWG)N/A 10 mm

    (0.39 in.)Safe Speed Monitor TB1 and TB2

    2.5 mm2

    (14 AWG)0.25 mm2

    (24 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)

    Dual Incremental Encoder 0.8 mm2

    (18 AWG)0.3 mm2

    (28 AWG)N/A 10 mm

    (0.39 in.)Universal Feedback Module 0.8 mm2

    (18 AWG)0.3 mm2

    (28 AWG)N/A 10 mm

    (0.39 in.)Auxiliary Power Supply TB1 2.5 mm2

    (14 AWG)0.3 mm2

    (28 AWG)0.25 Nm(2.2 lbin)

    0.2 Nm(1.8 lbin)

    6 mm(0.24 in.)PowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • Installation/Wiring 1-29

    Access Drive Control Pod

    1. Remove drive cover

    Frames 25

    Squeeze locking tabs and pull out bottom of cover.

    Pull cover down and away from the chassis.

    Frames 67

    Loosen door screws.

    Gently pry the door open to remove.PowerFlex 750-Series User
    Manual Publication 750-UM001C-EN-P September 2009

  • 1-30 Installation/Wiring

    2. Lift the Human Interface Module (HIM) cradle.All Frames

    Loosen the retention screw.

    Lift the cradle until the latch engages.PowerFlex 750-Series
    User Manual Publication 750-UM001C-EN-P September 2009

  • Installation/Wiring 1-31

    PowerFlex 753 Main Control Board

    Table 1.L 753 Main Control Board DetailsNo. Name Description HIM
    Connector DPI Port 1 (HIM Cradle) connection. Fan Connector Power
    supply for internal cooling fan (Frames 2 & 3). Battery
    Receptacle User installed CR1220 lithium coin cell battery
    provides

    power to the Real Time Clock (Optional, not supplied). Jumper J1
    ENABLE Hardware enable jumper. Removed when a hardware enable

    configuration is utilized. Jumper J2 SAFETY Safety enable
    jumper. Removed when safety option is

    installed. Jumper J4 Input Mode Input mode jumper. Select
    voltage mode or current mode. TB1 I/O terminal block. DPI Port 2
    Cable connection for handheld and remote HIM options. TB3 Digital
    input power terminal block. TB2 Relay terminal block.

    PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-32 Installation/Wiring

    Table 1.M J4 Input Mode Jumper

    Table 1.N TB1 Terminal Designations

    Note: 753 Main Control Board I/O TB1 wiring examples begin on
    page 1-38.

    Table 1.O TB2 Terminal Designations

    Table 1.P TB3 Terminal Designations

    Important: Wiring to pluggable terminal block connectors should
    be

    Jumper Position Voltage Mode Current Mode

    Terminal Name DescriptionRelated Param

    Ao0 Analog Out 0 () Bipolar, 10V, 11 bit & sign, 2 k ohm
    minimum load.4-20 mA, 11 bit & sign, 400 ohm maximum load.

    Ao0+ Analog Out 0 (+)

    10VC 10 Volt Common For (+) 10 Volt references.2k ohm
    minimum.+10V +10 Volt Reference

    Ai0 Analog Input 0 () Isolated (1), bipolar, differential, 10V,
    11 bit & sign, 88k ohm input impedance.

    (1) Differential Isolation — External source must be maintained
    at less than 160V with respect to PE. Input provides high common
    mode immunity.

    Ai0+ Analog Input 0 (+)

    Ptc Motor PTC () Motor protection device(Positive Temperature
    Coefficient).Ptc+ Motor PTC (+)

    T0 Transistor Output 0 Open drain output, 48V DC 250 mA maximum
    load.

    24VC 24 Volt Common Drive supplied logic input power.150 mA
    maximum+24V +24 Volt DC

    Di C Digital Input Common 24V DC — Opto isolatedLow State: less
    than 5V DCHigh State: greater than 20V DC

    Di 1 Digital Input 1Di 2 Digital Input 2

    J43 1

    4 2J4

    3 1

    4 2

    Ao0-Ao0+10VC+10VAi0-Ai0+Ptc-Ptc+To024VC+24VDi CDi 1Di 2

    Fixed I/O Terminal Name DescriptionR0NC Relay 0 N.C. Output
    Relay 0 normally closed contact.R0C Relay 0 Common Output Relay 0
    commonR0NO Relay 0 N.O. Output Relay 0 normally open contact.

    R0NC

    R0C

    R0NO

    Power Block Terminal Name DescriptionDi 0dc Digital Input 24V DC
    Connections for DC power supply.Di C Digital Input Common Digital
    input commonDi 0ac Digital Input 120V AC Connections for AC power
    supply.

    Di 0dc

    Di C

    Di 0acPowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

    supported by wire ties or other means to help prevent
    unintentional disconnection.

  • Installation/Wiring 1-33

    PowerFlex 755 Main Control Board

    Table 1.Q 755 Main Control Board Details

    Table 1.R TB1 I/O Terminal Designations

    Important: Wiring to pluggable terminal block connectors should
    be supported by wire ties or other means to help prevent
    unintentional disconnection.

    No. Name Description HIM Connector DPI Port 1 (HIM Cradle)
    connection. Fan Connector Power supply for internal cooling fan
    (Frames 2 & 3). Battery Receptacle User installed CR1220
    lithium coin cell battery provides

    power to the Real Time Clock (Optional, not supplied). DPI Port
    2 Cable connection for handheld and remote HIM options. Embedded
    EtherNet/IP(1)

    Address Selectors

    (1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP
    Adapter User Manual, publication 750COM-UM001.

    Rotary switches for setting lowest octet of EtherNet address
    (forces address to 192.168.1.xxx). Refer to page 2-5 for
    instructions on setting the IP address.

    Embedded EtherNet/IP(1) Connector

    Network cable connection.

    Jumper J2 SAFETY Safety enable jumper. Removed when safety
    option is installed.

    Jumper J1 ENABLE Hardware enable jumper. Removed when a hardware
    enable configuration is utilized.

    TB1 I/O terminal block.

    Fixed I/O Terminal Name DescriptionDi 0ac Digital Input 120V AC
    Connections for AC power supply.Di C Digital Input Common Digital
    input commonDi 0dc Digital Input 24V DC Connections for DC power
    supply.+24V +24 Volt Power Connections for drive supplied 24V
    power.24VC 24 Volt Common

    Di 0ac

    Di C

    Di 0dc

    +24V

    24VCPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-34 Installation/Wiring

    Hardware Enable Circuitry

    The main control board has one digital input that can be used as
    a general purpose programmable input, or by removal of a jumper,
    configured as a dedicated hardware enable, which is unaffected by
    parameter settings. To configure the input as a dedicated hardware
    enable, complete the following steps.

    1. Access the control pod as described beginning on page
    1-29.

    2. Locate and remove Jumper J1 ENABLE on the main control board
    (see diagram).

    PowerFlex 753 — J1 Jumper Location

    PowerFlex 755 — J1 Jumper Location

    J1

    J1PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-35

    Safety Enable Circuitry

    The drive ships with the safety enable jumper (J2 SAFETY)
    installed. This jumper must be removed when using the safe torque
    off or speed monitoring safety options.

    Important: Failure to remove the jumper will cause the drive to
    fault when a start command is issued.

    PowerFlex 753 — J2 Jumper Location

    PowerFlex 755 — J2 Jumper Location

    J2

    J2PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-36 Installation/Wiring

    Option Module Installation Compatible port locations may be
    restricted for each module. An icon with position number(s) is
    provided to indicate which option module ports are compatible. For
    example, the icon to the right indicates that the option module is
    only compatible with port 4.

    To install an option module:

    1. Firmly press the module edge connector into the desired
    port.

    2. Tighten the top and bottom retaining screws. Recommended
    torque = 0.45 Nm (4.0 lbin) Recommended screwdriver = T15
    Hexalobular

    Important: Do not over-tighten retaining screws.

    Option Module Parameter Access

    Refer to Select A Device on page D-5 for instructions on how to
    access parameters on an option module.

    !ATTENTION: Hazard of equipment damage exists if an option
    module is installed or removed while the drive is powered. To avoid
    damaging the drive, verify that the voltage on the bus capacitors
    has discharged completely and all control power is removed before
    performing any work on the drive. Check the DC bus voltage at the
    Power Terminal Block by measuring between the +DC and -DC terminals
    (refer to page 1-17 for location), between the +DC terminal and the
    chassis, and between the -DC terminal and the chassis. The voltage
    must be zero for all three measurements.PowerFlex 750-Series User
    Manual Publication 750-UM001C-EN-P September 2009

  • Installation/Wiring 1-37

    750-Series I/O ModuleTable 1.S Input Mode Jumpers

    Table 1.T TB1 Terminal Designations

    Note: 750-Series I/O Module TB1 wiring examples begin on page
    1-41.

    Table 1.U TB2 Terminal Designations (2 Relay Outputs: 2R)

    20-750-2262C-2R20-750-2262D-2R20-750-2263C-1R2T

    Jumper Position Voltage Mode Current Mode

    Terminal Name DescriptionRelated Param

    Sh Shield Terminating point for wiring shields when an EMC plate
    or conduit box is not installed.

    Sh

    Ptc Motor PTC () Motor protection device (Positive Temperature
    Coefficient).

    40Ptc+ Motor PTC (+)Ao0 Analog Out 0 () Bipolar, 10V, 11 bit
    & sign, 2 k ohm

    minimum load.4-20 mA, 11 bit & sign, 400 ohm maximum
    load.

    75Ao0+ Analog Out 0 (+)Ao1 Analog Out 1 () 85Ao1+ Analog Out 1
    (+)10V 10 Volt Reference 2k ohm minimum.10VC 10 Volt Common For ()
    and (+) 10 Volt references.+10V +10 Volt Reference 2k ohm
    minimum.Ai0 Analog Input 0 () Isolated (2), bipolar, differential,
    10V,

    11 bit & sign, 88k ohm input impedance.

    (2) Differential Isolation — External source must be maintained
    at less than 160V with respect to PE. Input provides high common
    mode immunity.

    50, 70Ai0+ Analog Input 0 (+)Ai1 Analog Input 1 () 60, 70Ai1+
    Analog Input 1 (+)24VC 24 Volt Common Drive supplied logic input
    power.

    200 mA max.+24V +24 Volt DCDi C Digital Input Common Common for
    Digital Inputs 05Di 0 Digital Input 0 (1)

    (1) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts
    AC (2262D) based on module catalog number. Ensure applied voltage
    is correct for I/O module.

    24V DC — Opto isolatedLow State: less than 5V DCHigh State:
    greater than 20V DC 11.2 mA DC115V AC, 50/60 Hz — Opto isolatedLow
    State: less than 30V ACHigh State: greater than 100V AC

    1Di 1 Digital Input 1 (1)

    Di 2 Digital Input 2 (1)

    Di 3 Digital Input 3 (1)

    Di 4 Digital Input 4 (1)

    Di 5 Digital Input 5 (1)

    Relay Out Terminal Name DescriptionRelated Param

    R0NO Relay 0 N.O. Relay contact outputRating: 240V AC or 24V DC
    = 2 A max.Inductive/Resistive

    10R0C Relay 0 CommonR0NC Relay 0 N.C.R1NO Relay 1 N.O. 20R1C
    Relay 1 CommonR1NC Relay 1 N.C.

    Ai0

    Ai1Ai0

    Ai1

    ShShPtcPtc+Ao0Ao0+Ao1Ao1+10V10VC+10VAi0Ai0+Ai1Ai1+24VC+24VDi CDi
    0Di 1Di 2Di 3Di 4Di 5

    R0NO

    R0C

    R0NC

    R1NO

    R1C

    R1NCPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • 1-38 Installation/Wiring

    Table 1.V TB2 Terminal Designations (1 Relay and 2 Transistor
    Outputs: IR2T)

    Parameter Descriptions

    I/O option module parameter descriptions begin on page
    3-137.

    I/O Wiring Examples Important: Wiring to pluggable terminal
    block connectors should be supported by wire ties or other means to
    help prevent unintentional disconnection.

    753 Main Control Board TB1 Wiring Examples

    Relay Out Terminal Name DescriptionRelated Param

    R0NO Relay 0 N.O. Relay contact outputRating: 240V AC or 24V DC
    = 2 A max.Inductive/Resistive

    10R0C Relay 0 CommonR0NC Relay 0 N.C.T0 Transistor Output 0
    Transistor output

    Rating: 24V DC = 1 A max.Resistive

    20TC Transistor Output

    CommonT1 Transistor Output 1 30

    R0NO

    R0C

    R0NC

    T0

    TC

    T1

    Input/Output Connection Example Required Parameter
    ChangesPotentiometer Unipolar Speed Reference10k Ohm Pot.
    Recommended(2k Ohm Minimum)

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg
    In0 Value]

    Adjust ScalingPort 0: P261 [Anlg In0 Hi] = 10 VoltPort 0: P262
    [Anlg In0 Lo] = 0 VoltPort 0: P547 [Spd Ref A AnlgHi] = 60 HzPort
    0: P548 [Spd Ref A AnlgLo] = 0 Hz

    View ResultsPort 0: P260 [Anlg In0 Value]Port 0: P592 [Selected
    Spd Ref]

    Analog Input Bipolar Speed Reference10V Input

    Set Direction ModePort 0: P308 [Direction Mode] = 1 Bipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg
    In0 Value]

    Adjust ScalingPort 0: P261 [Anlg In0 Hi] = +10 VoltPort 0: P262
    [Anlg In0 Lo] = -10 VoltPort 0: P547 [Spd Ref A AnlgHi] = +60
    HzPort 0: P548 [Spd Ref A AnlgLo] = -60 Hz

    View ResultsPort 0: P260 [Anlg In0 Value]Port 0: P592 [Selected
    Spd Ref]

    Analog Voltage Input Unipolar Speed Reference0 to +10V Input

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg
    In0 Value]

    Adjust ScalingPort 0: P261 [Anlg In0 Hi] = 10 VoltPort 0: P262
    [Anlg In0 Lo] = 0 VoltPort 0: P547 [Spd Ref A AnlgHi] = 60 HzPort
    0: P548 [Spd Ref A AnlgLo] = 0 Hz

    View ResultsPort 0: P260 [Anlg In0 Value]Port 0: P592 [Selected
    Spd Ref]

    10VC+10VAi0Ai0+

    Ai0Ai0+

    Common+

    Ai0Ai0+

    Common+

    J43 1

    4 2PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-39

    Analog Current Input Unipolar Speed Reference0-20 mA Input

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg
    In0 Value]

    Adjust ScalingPort 0: P261 [Anlg In0 Hi] = 20 mAPort 0: P262
    [Anlg In0 Lo] = 0 mAPort 0: P547 [Spd Ref A AnlgHi] = 60 HzPort 0:
    P548 [Spd Ref A AnlgLo] = 0 Hz

    View ResultsPort 0: P260 [Anlg In0 Value]Port 0: P592 [Selected
    Spd Ref]

    HW Input PTCPTC Nominal = 1.8 k OhmPTC Trip = 3.1k OhmPTC Reset
    = 2.2 k Ohm

    ConfigurationPort 0: P250 [PTC Cfg] = 0 Ignore, 1 Alarm, 2 Flt
    Minor,3 FltCoastStop, 4 Flt RampStop, or 5 Flt CL Stop

    View ResultsPort 0: P251 [PTC Status]

    Analog Voltage Output10V, 020 mA Bipolar+10V Unipolar

    ConfigurationPort 0: P270 [Anlg Out Type], bit 0 = 0

    Set SelectionPort 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel
    Fdbk]

    Adjust ScalingPort 0: P278 [Anlg Out0 DataHi] = 60 HzPort 0:
    P279 [Anlg Out0 DataLo] = 0 HzPort 0: P280 [Anlg Out0 Hi] =10V/20
    mAPort 0: P281 [Anlg Out0 Lo] = 0V/0 mA

    View ResultsPort 0: P277 [Anlg Out0 Data]Port 0: P282 [Anlg Out0
    Val]

    2-Wire Control Non-Reversing24V DC internal supply

    Set Direction ModePort 0: P308 [Direction Mode] = 2 Rev
    Disable

    ConfigurationPort 0: P150 [Digital In Cfg] = 1 Run Level

    Set SelectionPort 0: P163 [DI Run] = Port 0: P220 [Digital In
    Sts], bit 1 = Digital In 1

    View ResultsPort 0: P220 [Digital In Sts]Port 0: P935 [Drive
    Status 1]

    2-Wire Control ReversingExternal supply

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    ConfigurationPort 0: P150 [Digital In Cfg] = 1 Run Level

    Set SelectionPort 0: P164 [DI Run Forward] = Port 0: P220
    [Digital In Sts], bit 1 = Digital In 1Port 0: P165 [DI Run Reverse]
    = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2

    View ResultsPort 0: P220 [Digital In Sts]Port 0: P935 [Drive
    Status 1]

    Input/Output Connection Example Required Parameter Changes

    Ai0Ai0+

    Common+

    J43 1

    4 2

    1.8kPTC

    PtcPtc+

    !ATTENTION: To avoid an electric shock hazard, the connection of
    the motor temperature sensor requires double or reinforced
    insulation between motor live parts and the PTC.

    Ao0Ao0+

    +

    24VC+24VDi CDi 1

    Stop-Run

    Di CDi 1Di 2

    +24V Common

    Run Fwd

    Run RevPowerFlex 750-Series User Manual Publication
    750-UM001C-EN-P September 2009

  • 1-40 Installation/Wiring

    3-Wire ControlInternal supply

    Set SelectionPort 0: P158 [DI Stop] = Port 0: P220 [Digital In
    Sts], bit 1 = Digital In 1Port 0: P161 [DI Start] = Port 0: P220
    [Digital In Sts], bit 2 = Digital In 2

    View ResultsPort 0: P220 [Digital In Sts]Port 0: P935 [Drive
    Status 1]

    3-Wire ControlExternal supply

    Set SelectionPort 0: P158 [DI Stop] = Port 0: P220 [Digital In
    Sts], bit 1 = Digital In 1Port 0: P161 [DI Start] = Port 0: P220
    [Digital In Sts], bit 2 = Digital In 2

    View ResultsPort 0: P220 [Digital In Sts]Port 0: P935 [Drive
    Status 1]

    Digital InputPLC Output Module

    Set SelectionPort 0: P158 [DI Stop] = Port 0: P220 [Digital In
    Sts], bit 1 = Digital In 1Port 0: P161 [DI Start] = Port 0: P220
    [Digital In Sts], bit 2 = Digital In 2

    View ResultsPort 0: P220 [Digital In Sts]Port 0: P935 [Drive
    Status 1]

    Digital OutputInternal supply

    Set SelectionPort 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status
    1], bit 7 = Faulted

    View ResultsPort 0: P225 [Dig Out Sts]

    Digital OutputExternal supply

    Input/Output Connection Example Required Parameter Changes

    24VC+24VDi CDi 1Di 2

    Stop

    Start

    Di CDi 1Di 2

    Stop

    Start

    +24V Common

    DiCDi1Di2

    Neutral/Common

    Control fromProg. Controller

    10k Ohm, 2 Watt

    To0

    +24V

    To024VC

    +24V Common

    5k Ohm2 Watt

    To024VC

    +24V Common

    PLC

    ORPowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

  • Installation/Wiring 1-41

    750-Series I/O Module TB1 Wiring Examples

    Input/Output Connection Example Required Parameter
    ChangesPotentiometer Unipolar Speed Reference10k Ohm Pot.
    Recommended(2k Ohm Minimum)

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port X (I/O Module):
    P50 [Anlg In0 Value]

    Adjust ScalingPort X (I/O Module): P51 [Anlg In0 Hi] = 10
    VoltPort X (I/O Module): P52 [Anlg In0 Lo] = 0 VoltPort 0: P547
    [Spd Ref A AnlgHi] = 60 HzPort 0: P548 [Spd Ref A AnlgLo] = 0
    Hz

    View ResultsPort X (I/O Module): P50 [Anlg In0 Value]Port 0:
    P592 [Selected Spd Ref]

    Joystick Bipolar Speed Reference10V Input

    Set Direction ModePort 0: P308 [Direction Mode] = 1 Bipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port X (I/O Module):
    P50 [Anlg In0 Value]

    Adjust ScalingPort X (I/O Module): P51 [Anlg In0 Hi] = +10
    VoltPort X (I/O Module): P52 [Anlg In0 Lo] = -10 VoltPort 0: P547
    [Spd Ref A AnlgHi] = +60 HzPort 0: P548 [Spd Ref A AnlgLo] = -60
    Hz

    View ResultsPort X (I/O Module): P50 [Anlg In0 Value]Port 0:
    P592 [Selected Spd Ref]

    Analog Input Bipolar Speed Reference10V Input

    Set Direction ModePort 0: P308 [Direction Mode] = 1 Bipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port X (I/O Module):
    P50 [Anlg In0 Value]

    Adjust ScalingPort X (I/O Module): P51 [Anlg In0 Hi] = +10
    VoltPort X (I/O Module): P52 [Anlg In0 Lo] = -10 VoltPort 0: P547
    [Spd Ref A AnlgHi] = +60 HzPort 0: P548 [Spd Ref A AnlgLo] = -60
    Hz

    View ResultsPort X (I/O Module): P50 [Anlg In0 Value]Port 0:
    P592 [Selected Spd Ref]

    Analog Voltage Input Unipolar Speed Reference0 to +10V Input

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port X (I/O Module):
    P50 [Anlg In0 Value]

    Adjust ScalingPort X (I/O Module): P51 [Anlg In0 Hi] = 10
    VoltPort X (I/O Module): P52 [Anlg In0 Lo] = 0 VoltPort 0: P547
    [Spd Ref A AnlgHi] = 60 HzPort 0: P548 [Spd Ref A AnlgLo] = 0
    Hz

    View ResultsPort X (I/O Module): P50 [Anlg In0 Value]Port 0:
    P592 [Selected Spd Ref]

    Analog Current Input Unipolar Speed Reference0-20 mA Input

    Set Direction ModePort 0: P308 [Direction Mode] = 0 Unipolar

    Set SelectionPort 0: P545 [Spd Ref A Sel] = Port X (I/O Module):
    P50 [Anlg In0 Value]

    Adjust ScalingPort X (I/O Module): P51 [Anlg In0 Hi] = 20 mAPort
    X (I/O Module): P52 [Anlg In0 Lo] = 0 mAPort 0: P547 [Spd Ref A
    AnlgHi] = 60 HzPort 0: P548 [Spd Ref A AnlgLo] = 0 Hz

    View ResultsPort X (I/O Module): P50 [Anlg In0 Value]

    10VC+10VAi0Ai0+

    10V10VC+10VAi0Ai0+

    Ai0Ai0+

    Common+

    Ai0Ai0+

    Common+

    Ai0

    Ai1

    Ai0Ai0+

    Common+

    Ai0

    Ai1PowerFlex 750-Series User Manual Publication 750-UM001C-EN-P
    September 2009

    Port 0: P592 [Selected Spd Ref]

  • 1-42 Installation/Wiring

    HW Input PTCPTC Nominal = 1.8 k OhmPTC Trip = 3.1k OhmPTC Reset
    = 2.2 kOhm

    ConfigurationPort X (I/O Module): P40 [PTC Cfg] = 0 Ignore, 1
    Alarm, 2 Flt Minor,3 Flt CoastStop, 4 Flt RampStop, or 5 Flt CL
    Stop

    View ResultsPort X (I/O Module): P41 [PTC Sts]Port X (I/O
    Module): P42 [PTC Raw Value]

    Analog Voltage Output10V, 020 mA Bipolar+10V Unipolar

    ConfigurationPort X (I/O Module): P70 [Anlg Out Type], bit 0 =
    0

    Set SelectionPort X (I/O Module): P75 [Anlg Out0 Sel] = Port 0:
    P3 [Mtr Vel Fdbk]

    Adjust ScalingPort X (I/O Module): P78 [Anlg Out0 DataHi] = 60
    HzPort X (I/O Module): P79 [Anlg Out0 DataLo] = 0 HzPort X (I/O
    Module): P80 [Anlg Out0 Hi] =10V/20 mAPort X (I/O Module): P81
    [Anlg Out0 Lo] = 0V/0 mA

    View ResultsPort X (I/O Module): P77 [Anlg Out0 Data]Port X (I/O
    Module): P82 [Anl

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