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Summary of Contents for Mercedes-Benz Unimog

  • Page 1
    Unimog Operating Instructions…
  • Page 2
    Symbols WARNING Warning notes make you aware of dangers which could pose a threat to your health or life, or to the health and life of others. Environmental note Environmental notes provide you with infor- mation on environmentally aware actions or disposal.
  • Page 3
    Welcome to the world of Mercedes-Benz You can also use the Mercedes-Benz Guide smartphone app: Before you first drive off, read these Operat- ing Instructions carefully and familiarise your- self with your vehicle. Please adhere to the information and warning notes in these Oper-…

  • Page 5: Contents

    Contents Index …………4 At a glance ……….. 35 Introduction ……… 27 Safety ……….. 47 Opening and closing ……55 Driver’s workstation ……63 Climate control ……..97 On-board computer and displays ..109 Audio systems ……..147 Driving mode ……..157 Hydraulic system ……

  • Page 6: Table Of Contents

    Index Adjusting the volume 1, 2, 3 … Audio equipment ……122 24 V socket Radio ……….122 Centre console …….. 92 Air conditioning General notes ……..98 Air-conditioning system Climate control …….. 99 ABS (Anti-lock Braking System) Switching on/off ……101 ABS Off-road program ….

  • Page 7
    Index Axle loads Brake fluid Vehicle identification plate …. 356 Hydraulic clutch mechanism sys- Axle reduction ratio tem ……….361 Vehicle identification plate …. 356 Notes ……….361 Brake lamp Replacing bulbs ……. 85 Brake supply pressure in circuit 1 Ballast weights too low (display message) Weights ……….
  • Page 8
    Index Changing a bulb Replacing the fuel prefilter ….. 319 Square spanner ……312 Front foglamps ……… 83 Starting and stopping the engine Overview of bulbs ……81 with the cab tilted ……318 Rotating beacon ……. 86 Tilting the cab …….. 314 Side-mounted turn signal lamps ..
  • Page 9
    Index Cleaning the air filter Clutch actuation system Maintenance ……..304 see Hydraulic clutch actuation system Cleaning the interior Clutch faulty (display message) Cleaning and care ……286 Red event window ……141 Cleaning the radiator Clutch pedal Air conditioning condenser …. 301 Folding out (display message, Charge-air cooler ……
  • Page 10
    Index Compressed-air reservoir regener- Coolant temperature too high (dis- ation play message) Draining ……… 304 Yellow event window ….. 135 Compressed-air system Crawler gears Charging from an outside source … 330 ® With Telligent automatic gear- Display message in the yellow shift ……….
  • Page 11
    Index Diagnostics connection Setting for driving abroad (sym- Operating safety and vehicle metrical) ………. 73 approval ……….. 29 Switching on/off ……74 Diesel Direction of travel preselection Refuelling ……..216 Telligent automatic gearshift with Diesel fuels cruise control lever ……176 Fuel additives ……..
  • Page 12
    Index Compressed-air reservoir for tyre Symmetrical dipped beam ….73 pressure control system ….304 Use of cable winches ….. 213 Compressed-air reservoir regen- Warning buzzer ……216 Dual-mode steering eration ……….. 304 Fuel prefilter ……..321 Changing steering position ….70 Drive control faulty (display mes- Important safety notes ….
  • Page 13
    Index Exterior mirrors Quality ……….. 361 SAE classification ……361 Adjusting ……… 71 Scope of use ……..361 Adjusting the exterior mirrors Setting viscosity (on-board com- when using dual-mode steering ..72 puter) ……….127 Adjusting the mirror arm ….72 Single-grade engine oil ….
  • Page 14
    Front foglamps (display message) Replacing bulbs ……. 83 Yellow event window ….. 137 Front mounting plate Genuine Mercedes-Benz parts … 32 Equipment operation ….. 268 Getting into and out of the vehicle Front PTO shaft Overview ………. 60 Constant working speed ….263 Grey event window Correct use ……..
  • Page 15
    Index Checking the oil level of the steer- Menus, general notes ….234 ing ……….297 Overview ……..228 Environmentally-compatible Overview of controls …… 228 hydraulic fluids ……364 Power hydraulics circuit III/IV ..258 General notes …….. 363 Problems connecting hydraulic Topping up (power hydraulics) ..
  • Page 16
    Index Driving with the cruise control Switching on/off ……76 lever ……….205 Driving, driving mode ….. 202 Driving, handling characteristics ..201 Jack Driving, work mode ……202 Pump lever ……..313 General notes …….. 198 Vehicle tool kit ……. 312 Work limiter ……..
  • Page 17
    Index Replacing bulbs ……. 82 Rotating beacons ……79 Main-beam headlamps Strobe lights ……..79 Replacing bulbs ……. 82 Working-area lamps ……77 Switching on/off ……75 Lights Maintenance Combination switch ……75 Batteries ……..306 Daytime driving lights …… 74 Checking anti-corrosion protec- Dipped-beam headlamps ….
  • Page 18
    Index Replacing the wiper blades …. 300 Restraint system introduction ..48 Torque converter clutch ….296 Seat belt ………. 48 Odometer Windscreen washer system … 296 Manoeuvring/tow-starting and Trip meter ……..112 towing away Off-road driving Notes ……….333 Check list after driving ….
  • Page 19
    Index Hydraulics, menus and input win- ® Telligent gearshift ……170 dows ……….234 Operating safety Layout ……….115 Implied warranty ……27 Menus at a glance ……117 Operating safety and registration Monitoring info ……124 Attachments/add-on equipment ..31 Notes on messages …….
  • Page 20
    Index Platform dropsides Protection of the environment Access steps ……… 276 General notes ……..28 Pulling away Letting the tailgate swing freely ..275 Opening ……… 275 Vehicle ……….. 162 Pump lever Opening the tailgate …… 275 Rear platform dropside ….275 Assembling/disassembling …
  • Page 21
    Index Rev counter Engine oil pressure too low …. 140 Hydrostatic unit faulty. Please Overview ……..110 Reversing camera apply brakes! ……… 144 Increased brake force and pedal Driving systems ……196 travel ……….142 General notes …….. 197 Reversing lamp Torque converter clutch ….
  • Page 22
    Index Seat heating ……..69 Switching to standby mode using Standard seat ……..65 buttons ………. 251 Suspension seat ……66 Switching to standby mode using Swivel seat ……..67 the control lever ……250 Seats Working hydraulics circuit I …. 248 Socket Cleaning the cover ……
  • Page 23
    Index Stowage space and stowage com- Telephone partments Adjusting the volume for calls ..121 Cup and bottle holder …… 93 Operating (on-board computer) ..121 Strobe light see Mobile phone Telligent automatic gearshift Replacing bulbs ……. 87 Strobe lights Cruise control lever …….
  • Page 24
    Index Engaging reverse gear ….173 Raising/lowering the tipper plat- Important safety notes ….168 form trailer, vehicles with working Multifunction lever and gear indi- hydraulics ……..279 cator ……….168 Raising/lowering the tipper plat- Operating lever ……170 form trailer, vehicles without Pulling away ……..
  • Page 25
    Index Trip meter Towing a vehicle with operational gearshift ……..335 Instrument cluster ……112 Turn signal lamp Towing a vehicle with transmis- sion, transfer case or axle dam- Auxiliary headlamp ……83 Turn signals age ……….335 Towing the vehicle ……334 Switching on/off ……
  • Page 26
    Index Stowage space in the rear left of the cab ………. 312 Underbody protection Vehicle tool kit and emergency Cleaning and care ……290 equipment Unit of measurement Important safety notes ….312 Setting (on-board computer) ..126 Ventilation Units Climate control ……..
  • Page 27
    Index Windscreen washer system Load-sensing connections, vehi- Topping up fluid ……296 cles with positioning pump …. 231 Windscreen, operation ….. 89 Overview of load sensing connec- Windscreen wiper and washer sys- tions ……….231 Schematic ……..370 Working hydraulics circuit I Mowing door ……..
  • Page 28
    Index Working with equipment For earth-moving ……270 For maintenance of grassland and plant protection ……271 Front loader operation ….271 Important safety notes ….270 With a wide working range ….. 271 Working-area lamps Replacing bulbs ……. 86 Yellow event window ®…

  • Page 29: Implied Warranty

    Operating Instructions. Dis- dangers. Leave warning stickers in position. regarding them may lead to damage to the The Unimog is designed as an equipment car- vehicle or personal injury. rier, tractor unit and chassis for a variety of different equipment.

  • Page 30
    Introduction If you carry out modifications to electronic Fuel consumption and the rate of engine, components, their software or wiring, this transmission, brake and tyre wear depend on could result in the invalidation of your vehi- the following factors: cle’s operating permit. the operating conditions of your vehicle WARNING your personal driving style…

  • Page 31: Declarations Of Conformity

    You can obtain further information from any nents, wheels or tyres could be damaged Mercedes-Benz Service Centre. even if this is not visible from the outside. Components that have been damaged in this Electromagnetic compatibility…

  • Page 32: Notes

    It is advisable to register your vehicle with a Mercedes-Benz Service Centre. Inform Qualified specialist workshops Mercedes-Benz as soon as possible about any change of address or vehicle ownership. A qualified specialist workshop has the nec- essary specialist knowledge, tools and quali- fications to correctly carry out the work ®…

  • Page 33: Notes On Body/Equipment Mounting Directives

    The  indicator lamp warns you if the sat- mends that: uration level of the diesel particle filter is crit- no other modifications should be made ical and indicates any malfunction. to the vehicle. approval should be obtained from Mercedes-Benz in the event of deviations…

  • Page 34: Genuine Mercedes-Benz Parts

    Even seemingly small changes to the vehicle, such as attaching a radiator trim for winter The Unimog is an equipment carrier. It can be driving, is not permitted. Do not cover up the combined with a large number of attach- radiator.

  • Page 35
    Mercedes-Benz accepts no responsibility for its individual components, e.g. number of the use of such parts in Mercedes-Benz vehi- wheel revolutions/speed, deceleration in cles, even if they have been independently or movement, lateral acceleration, accelera- officially approved.
  • Page 36
    Introduction After a fault has been rectified, the informa- tion is deleted from the fault memory or is continually overwritten. When operating the vehicle, situations are conceivable in which this technical data, in connection with other information — if neces- sary, under consultation with an authorised expert — could be traced to a person.
  • Page 37
    Cockpit ……….36 Overhead control panel …… 37 Instrument cluster ……38 Centre console ……..40 Multifunction steering wheel ….. 42 Combination switch ……44 Cruise control lever ……44 Multifunction lever ……45…
  • Page 38
    Cockpit Cockpit Function Page Function Page Light switch Universal carrier Headlamp range control Centre console Cruise control lever Multifunction lever Instrument cluster Ignition lock Multifunction steering To adjust the multifunction wheel steering wheel Differential locks Horn Cup holder Combination switch…
  • Page 39
    Overhead control panel Overhead control panel Function Page Function Page Tachograph, see the manu- i Switches the work- facturer’s operating ing-area lamp on/off instructions é Switches the auxili- z Switches the front ary headlamps windscreen heating on/off on/off À Switching the rotat- I Switches the lateral ing beacons or end position of wind-…

  • Page 40: Instrument Cluster

    Instrument cluster Instrument cluster Displays Example: instrument cluster Function Page Function Page Speedometer Clock and outside temper- ature display On-board computer Fuel level Rev counter ® AdBlue level Total distance and trip dis- tance On vehicles without display A and B, scroll in the on-board computer to the Truck info menu window in the ß…

  • Page 41: Warning And Indicator Lamps

    Instrument cluster Warning and indicator lamps Example: instrument cluster Function Page Function Page É Diesel particle filter, Warning and indicator automatic regeneration lamps in the speedome- Â Diesel particle filter malfunction ; Engine diagnostics º Cab tilt lock Warning and indicator lamps below the on- i Differential lock board computer…

  • Page 42: Centre Console Front

    Centre console Centre console Function Page Front centre console Õ Activates/deacti- vates the tyre pres- sure control system F Manually activates/ deactivates engine speed mode Î Activates/deacti- vates hydrostatic drive system Operates the hydrostatic drive system Operates the hydraulic sys- Changes the installation position of the control lever and hydraulic system con-…

  • Page 43: Rear

    Centre console Rear centre console Function Page Vehicles with tipper plat- form, without hydraulic sys- tem: Q Raises the tipper platform R Lowers the tipper platform Heating/air-conditioning system control panel Function Page Adjusts the exterior mirrors É Diesel particle filter, starts stationary manual regeneration Ê…

  • Page 44
    Multifunction steering wheel Multifunction steering wheel Function Page Parking brake FleetBoard (see the manu- facturer’s operating instructions) Device mounting bracket Auxiliary heating timer Ï Applies/releases the four-wheel park- ing brake Function Page Operating the on-board £ Switches engine pre- computer: heating on/off u Selects the next main J Switching the 12 V…
  • Page 45
    Multifunction steering wheel Function Page Deactivates the speed lim- iter Deactivates cruise control Switches off the working mode cruise control and working mode limiter Input window: Ù Cruise control, adjusts the speed tolerance Function Page Equipment operation, Operating the speed lim- engine speed setting iter: Operating the telephone:…
  • Page 46
    Cruise control lever Combination switch Cruise control lever Function Page Speed limiter: activating/ deactivating the speed lim- iter Cruise control: activat- Function Page ing/deactivating cruise Main-beam headlamps on control (when dipped-beam head- ® Telligent gearshift: gear lamps are switched on) preselection (shifting Turn signal, right down)
  • Page 47
    Multifunction lever Multifunction lever Function Page Speed Limiter: reducing set limit speed Cruise control: decreasing set speed ® Telligent gearshift: selecting direction of travel (backwards) ® Telligent automatic gearshift: selecting direc- tion of travel (backwards) Function Page Continuous brake ® Telligent automatic gearshift: automatic gear-…
  • Page 48
    Multifunction lever Function Page ® Telligent gearshift: selecting direction of travel h Drive/forwards i Neutral k Reverse ® Telligent automatic gearshift: selecting direc- tion of travel h Drive/forwards i Neutral k Reverse…
  • Page 49
    Useful information ……48 Occupant safety ……..48 Children in the vehicle ……51 Pets in the vehicle ……. 53…

  • Page 50: Useful Information

    Occupant safety Useful information Never modify parts of the restraint system. Do not attempt to modify the wiring as well as These Operating Instructions describe all the electronic components or their software. models and standard and optional equipment of your vehicle that were available at the time of going to print.

  • Page 51: Occupant Safety

    Persons under 1.50 m tall cannot wear the seat belts correctly without a suitable, addi- Mercedes-Benz recommends that you only tional restraint system. The seat belt cannot use seat belts which have been approved perform its intended protective function if it is specifically for your vehicle by Mercedes- not fastened correctly.

  • Page 52: Fastening

    Occupant safety If you have such items located on or in your Adjust the seat ( page 64). clothing, e.g. pens, keys or spectacles, The seat backrest must be in an almost store these in a suitable place. upright position. only one person is using a seat belt Pull the seat belt smoothly out of belt sash guide = and engage belt tongue ;…

  • Page 53: Children In The Vehicle

    Important safety notes If a child younger than twelve years old and under 1.50 m in height is travelling in the vehicle: always secure the child in a child restraint system suitable for Mercedes-Benz vehi- cles. The child restraint system must be…

  • Page 54: Child Restraint System

    Children in the vehicle appropriate to the age, weight and size of Never leave children unattended in the vehi- the child. cle. be sure to observe the instructions and Always ensure that all vehicle occupants have safety notes in this section in addition to their seat belts fastened correctly and are sit- the child restraint system manufacturer’s ting properly.

  • Page 55: Pets In The Vehicle

    You can obtain child restraint systems and cialist workshop before fitting a child restraint information about the correct child restraint system again. system from any Mercedes-Benz Service Centre. Observe the warning labels on the child restraint system. If children are travelling in the vehicle, be sure Pets in the vehicle to observe the notes on «Children in the Vehi-…

  • Page 57
    Useful information ……56 Locking system ……..56 Getting into and out of the vehicle ..60 Side windows ……..60 Rear window ……..61…

  • Page 58: Useful Information

    The engine can only be started using the key coded to the vehicle. If a vehicle key is lost, obtaining a replace- ment is a time-consuming process. This can only be done through a Mercedes-Benz Ser- vice Centre. Left-hand door Mercedes-Benz recommends that you always…

  • Page 59: Locking System

    Locking system Unlocking/locking with the remote con- Close both doors. trol To lock: push release lever : downwards in the direction of arrow =. Vehicles without central locking: the cor- responding door is locked. Vehicles with central locking: both doors are locked.

  • Page 60: Checking The Batteries

    Locking system Use grab handles :, door frame surface ! Only open the mowing door when traffic A and the steps underneath the mowing conditions allow you to do so. Ensure that door to enter or exit. there is enough clearance when opening the mowing door.

  • Page 61: Deactivating

    Locking system Teaching-in the remote control Keep batteries out of the reach of children. If a battery is swallowed, seek medical attention If central locking no longer works after replac- immediately. ing the batteries, you must teach in the remote control again. Environmental note Batteries and rechargeable batteries contain pollutants.

  • Page 62: Getting Into And Out Of The Vehicle

    Side windows Activating the immobiliser Make sure that protective grid ; is closed page 301). Apply the parking brake. Keep grab handles :, steps = and your Turn the key to position 0 in the ignition own footwear free of dirt (e.g. mud, snow lock.

  • Page 63: Rear Window

    Rear window Opening/closing the side windows Side window (left) Side window (right) Make sure that the key in the ignition lock is in position 1 or 2. To open: press and hold button ? until the side window is in the desired position. To close: press and hold button = until the side window is in the desired position.

  • Page 65
    Useful information ……64 Seats ………… 64 Adjusting the multifunction steer- ing wheel ……….70 Dual-mode steering ……70 Exterior mirrors ……..71 Lighting system ……..73 Good visibility ……..88 Power supply ……..90 Features ……….93…

  • Page 66: Useful Information

    Seats Useful information Make sure that no one has any part of their body within the sweep of the seat when These Operating Instructions describe all the adjusting it. models and standard and optional equipment of your vehicle that were available at the time WARNING of going to print.

  • Page 67: Standard Seat

    Seats body. The lap belt must always be routed getting out, lower the suspension seat com- across your lap as low as possible, i.e. pletely. across your hips. WARNING Maintain a distance to the pedals that allows you to depress them fully. If you push the suspension seat bellows Also observe the safety notes in the «Children inwards, your hand could become trapped.

  • Page 68: Luxury Suspension Seat

    Seats Seat height Make sure that the J warning lamp in the instrument cluster is not lit. Pull lever ; up and hold it. The vehicle’s compressed air system has Apply pressure to or relieve pressure from sufficient reservoir pressure. It is possible the seat in order to move it to the desired to carry out all possible seat adjustments.

  • Page 69: Swivel Seat

    Seats Swivel seat Seat angle Pull lever ; up and hold it. Overview Apply pressure to or relieve pressure from the seat cushion or backrest in order to move it to the desired position. Release lever ;. Seat height Pull lever = up or push it down to the desired level.

  • Page 70
    Seats Seat suspension Lumbar support Push lever : back. Lower lumbar support: press the upper or The seat suspension is deactivated. lower section of switch ?. The lower lumbar support is increased or Push lever : forwards. decreased. The seat suspension is activated. Upper lumbar support: press the upper or Seat cushion depth lower section of switch =.

  • Page 71: Seat Heating

    Seats Double co-driver’s seat Seat heating Overview General notes ! Observe the following instructions; you could otherwise damage the seat heating: do not leave any objects on the seat. do not cover the seat, e.g. with a towel or cushion. if the co-driver’s seat is not occupied, switch the seat heating off on the co- driver’s side.

  • Page 72: Adjusting The Multifunction Steering Wheel

    Dual-mode steering Otherwise, the batteries could discharge. Adjust the steering wheel height and angle. Press button :. To switch on: press switch B. The steering wheel locks. Indicator lamp A lights up. The steering wheel locks automatically To switch off: press switch = until switch approximately ten seconds after it is B is in the centre position.

  • Page 73: Exterior Mirrors

    Exterior mirrors Push release lever = until it engages. Align the bottom of trim ; with the guides, then push the upper section inwards until trim ; engages. If release lever = has engaged and trim ; is fitted, you can start the engine. Exterior mirrors Adjusting the exterior mirrors Example: dual-mode steering, vehicles with Telli-…

  • Page 74: Vehicles With Mowing Door

    Exterior mirrors Left and right exterior mirrors: make Exterior mirror heating sure that the key in the ignition lock is in position 1 or 2. Turn switch : to position 1 for the left- hand exterior mirror or to position 2 for the right-hand exterior mirror.

  • Page 75: Lighting System

    Lighting system Folding down the additional mirror Switching headlamp settings Additional mirror (example: vehicles without auxil- iary headlamps) If you need to open/close or fit/detach the front flap, you must fold down additional mir- ror =. Pull out hand rail ; by ball coupling :. Swing mirror holder A downwards ?.

  • Page 76: Important Safety Notes

    Lighting system oncoming traffic from being dazzled. Sym- operated using the combination switch metrical dipped-beam headlamps do not illu- page 75). minate as large an area of the edge of the When parking lamps or dipped-beam head- carriageway. You must have the conversion lamps are switched on, the warning buzzer performed at a qualified specialist workshop sounds if you open the driver’s door and:…

  • Page 77: Headlamp Flasher

    Lighting system indicator lamps next to the light switch light Combination switch Main-beam headlamps/headlamp If the vehicle only has a rear foglamp, turn flasher the light switch to the L position and pull the light switch out one level. Headlamp range control Ensure that the key is in position 2 in the ignition lock.

  • Page 78: Reading Lamp

    Lighting system Ensure that the key is in position 2 in the Hazard warning lamps ignition lock. To indicate right: push the combination switch upwards : and engage. The right-hand turn signal lamps and the . indicator lamp in the instrument cluster flash.

  • Page 79: Auxiliary Headlamps General Notes

    Lighting system To switch on automatic control of the Only use the working-area lamps when on interior lighting: put switch : into posi- public roads while working. Make sure that no tion 3. other road users are dazzled. When you open one of the front doors, the interior lighting switches on or off automat- ically.

  • Page 80: Auxiliary Headlamps

    Lighting system equipment. Observe the relevant legal Light/dark boundary (B) at requirements for each country. 5 m = approx. 1.67 m 1/3 of the installation height, measured at Adjusting the auxiliary headlamps 5 m, yields the light/dark boundary (B) with dipped-beam headlamps.

  • Page 81: Notes

    Lighting system Rotating beacons or strobe lights Switching the rotating beacons or strobe lights on/off Example: rotating beacon Hold stand :. Loosen wing nut ;. Move stand : to the desired height. To switch on: press button :. Tighten wing nut ;. Indicator lamp ;…

  • Page 82
    Lighting system exterior lighting control assists you while checking the bulbs ( page 77). In order to avoid a short circuit, switch off the lights before changing a bulb and turn the key to position 0 in the ignition lock Wear eye protection and gloves when removing defective bulbs.

  • Page 83: Overview Of Bulbs

    Lighting system Overview of bulbs Always carry bulbs in your vehicle for each type of lamp in case of an emergency. Headlamps Main-beam/dipped-beam H7 24 V headlamps 70 W Daytime driving lamps Daytime driving lights 24 V 21 W Side lamps Turn signal lamps, brake lamps, reversing 24 V 21 W lamp, rear foglamp…

  • Page 84: Replacing Bulbs

    Lighting system Insert new bulb ? in such a way that the Replacing bulbs recess in the base fits into lug = of Headlamps, front turn signal lamp socket ;. Push new bulb ? into socket ; as far as it Overview will go.

  • Page 85: Turn Signal Lamp

    Lighting system Auxiliary headlamps Turn socket : anti-clockwise in the direc- tion of the arrow as far as it will go. Pull out socket :. Applying light pressure, turn bulb ; anti- clockwise and remove it. Insert new bulb ; and turn clockwise, applying light pressure.

  • Page 86: Side-Mounted Turn Signal Lamps

    Lighting system Main-beam/dipped-beam headlamps: remove cable connector B from bulb ?. Lift left and right locking springs A and fold them outwards. Remove bulb ?. Insert new bulb ? in such a way that its base fits into the recess of the socket. Lift left and right locking springs A and fold them inwards onto the base of the bulb.

  • Page 87: Perimeter Lamp

    Lighting system Tail lamp Licence plate lamp Tail lamp, right The licence plate lamp is behind the reflector unit. Remove screws :. Remove the lamp lens. Remove reflector units ; and ?. Applying light pressure, turn bulb = anti- clockwise and remove it. Insert new bulb = and turn clockwise, applying light pressure.

  • Page 88: Rotating Beacon

    Lighting system Working-area lamps Position housing : at the bottom using the lug and swing it upwards. Tighten screws ;. Exit lamp Remove screws :. Remove headlamp unit ; of the working- area lamp. Remove cable connectors = and ?. Open the door.

  • Page 89: Strobe Light

    Lighting system Slide stand = with rotating beacon : Slide stand = with strobe light : down- downwards ( page 79). wards ( page 79). Loosen wing nut ;. Loosen wing nut ;. Remove rotating beacon : upwards from Pull strobe light : upwards to remove stand =.

  • Page 90: Windscreen

    Good visibility Interior lamp ! Switch off the windscreen wipers before you stop the engine. Otherwise, undesired wiper sweeps could occur when starting the next journey. This may damage the wiper blades or windscreen, especially if the windscreen is dirty or iced up. The windscreen will no longer be wiped prop- erly if the wiper blades are worn.

  • Page 91: Good Visibility

    Good visibility Headlamp cleaning system Make sure that the key in the ignition lock is in position 1. To switch on: press and hold button :. Press switch :. The headlamp cleaning system cleans the Indicator lamp ; in the switch lights up. relevant light projecting areas of the head- The windscreen wipers move to the lateral lamp.

  • Page 92: Windscreen Heating

    Power supply To switch on intermittent wipe: make Windscreen heating sure that the key in the ignition lock is in position 2. Press switch :. To switch off intermittent wipe: press switch ;. Windscreen washer system If you only activate windscreen heating on one side of the windscreen, that side will thaw out quicker than the other.

  • Page 93: Power Supply

    Power supply Reconnecting the voltage supply ! Vehicles with auxiliary heating: during heat output and the cooling-off period, the Push in lever : of the battery isolator power supply should only be disconnected, switch. in the event of danger, using the battery Turn lever : of the battery isolator switch isolator switch.

  • Page 94: Centre Console

    Power supply 24 V socket in the centre console Socket on the vehicle exterior 24 V, 7-pin power socket for equipment 24 V socket : can be used for accessories, e.g. torches or cigarette lighters. The 24 V The equipment socket complies with socket can carry a maximum load of 360 W.

  • Page 95: Features

    Features mounting directives in the Mercedes-Benz Cup and bottle holder body manufacturer portal: http://bb- WARNING portal.mercedes-benz.com Cup and bottle holders cannot hold liquid con- tainers securely in place while you drive. If you Jump-start socket use cup or bottle holders while driving, con- tainers could be flung around and liquids could be spilled.

  • Page 96
    Features Universal carrier in the centre con- Always hold the compressed-air pistol away sole from your body. Never aim the compressed- air pistol towards other people. ! Do not clean the air filter with the compressed-air pistol. Replace soiled air filters.

  • Page 97: Cable Ducts

    Features Unscrew electrical plug-type coupling D of Changes the installation position of control lever ? and separate. the control lever and hydraulic sys- tem controls Mark cable connector A at the corre- sponding sockets of hydraulic system con- trols = and remove. Place control lever ? and hydraulic system controls = in front of the alternative open- ing.

  • Page 98: Important Safety Notes

    You must observe the legal requirements in the country in which you are driving when operating mobile communications equip- ment in the vehicle. The Mercedes-Benz installation specifica- tions must be observed if you subsequently install one of the following communication devices:…

  • Page 99
    Useful information ……98 General notes ……..98 Heating/air conditioning and ven- tilation ……….99 Auxiliary heating ……. 102…

  • Page 100: Useful Information

    General notes Useful information when the air-conditioning system is switched These Operating Instructions describe all the models and standard and optional equipment of your vehicle that were available at the time of going to print. Country-specific differences are possible. Bear in mind that your vehicle may not be equipped with all the functions described.

  • Page 101: Overview

    Heating/air conditioning and ventilation Heating/air conditioning and ventilation Overview and control panel Functions B Control panel C Sets the airflow: : Side air vents: ventilation and heating vents for the vehicle interior 1 to 3 Heating/ventilating/cool- ; Front windscreen vents: ventilation/ 4 Demisting/ventilating/cooling demister vent g Air supply switched off…

  • Page 102: Setting

    Heating/air conditioning and ventilation Setting the air distribution D Sets the air distribution: Turn air-distribution control D to the b Airflow to the footwell desired position. c Airflow to the windscreen, side and centre air vents and to the foot- wells Switching air recirculation mode d z Airflow to the windscreen,…

  • Page 103: Heating/Air Conditioning And Ventilation

    ( page 101). Set the airflow, air distribution and temper- ature as desired. Mercedes-Benz recommends cooling the Residual heat temperature in the vehicle interior down to a maximum of 6 to 8 † below the outside The vehicle interior can still be heated for a temperature.

  • Page 104: Fuels

    Auxiliary heating from obstruction to ensure that the air can To adjust the airflow direction: use flow freely into the cab. slider : to set the fins in the desired posi- tion. Centre air vents To close the side air vent: turn thumb- wheel ;…

  • Page 105: Auxiliary Heating

    Auxiliary heating WARNING guarantee a sufficient supply of fresh air, open the roof hatch or a door on the side of the Parts of the vehicle, e.g. the exhaust system, vehicle away from the wind. may become very hot when the auxiliary heat- ing system is switched on.

  • Page 106: Immediate Heating Mode

    Auxiliary heating Setting the time and day Operation using the timer Make sure that the key is in position 2 in the Overview ignition lock. Using the timer, you can: Press and hold the Ï button until the activate/deactivate immediate heating time flashes in the display.

  • Page 107: Air Distribution And Temperature

    Auxiliary heating switched on, the auxiliary heating remains Use the , or . button to set the on for a further 15 minutes. The display time. shows remaining heating time =. When the switch-on time no longer flashes, the switch-on time has been stored. Preselected heating mode To preselect the switch-on time: press the E button repeatedly until the…

  • Page 108: Engine Preheating

    Auxiliary heating Press and hold the f temperature button Alarm function until the maximum temperature is set Press the E button repeatedly until the page 99). æ alarm symbol flashes in the display. Adjust the air-distribution switch and the Press the , or . button. air vents as desired ( page 99).

  • Page 109
    Auxiliary heating Problems with the auxiliary heating Display messages Possible causes/consequences and M Solutions Have the auxiliary heating checked at a qualified specialist F:01through workshop. F:09and F:11through F:17 While the auxiliary heating was switched on, the voltage F:10 supply was interrupted: Switch on the voltage supply with the battery isolator switch page 90).
  • Page 111
    Useful information ……110 Instrument cluster ……110 On-board computer ……115 On-board computer event window .. 128 Warning/indicator lamps in the status area of the on-board com- puter ……….144…

  • Page 112: Useful Information

    Instrument cluster Useful information Rev counter ! If you exceed the maximum permissible These Operating Instructions describe all the engine speed, the warning buzzer sounds. models and standard and optional equipment You should not drive and change gear by of your vehicle that were available at the time the sound of the engine, but according to of going to print.

  • Page 113: Instrument Cluster

    Instrument cluster engine speed range :, e.g. on uphill gra- If the yellow event window is ignored and the dients or when overtaking. ® AdBlue level drops further to approximately 2.5 %, engine output may be reduced. If you drive the vehicle within economical engine speed range :, you achieve low ®…

  • Page 114: Outside Temperature

    Instrument cluster Clock and outside temperature Odometer Instrument cluster (example: display in speedom- Instrument cluster (example: display in rev coun- eter) ter) You should pay particularly close attention to Ensure that the key is in position 2 in the road conditions as soon as temperatures ignition lock.

  • Page 115: Diagnostics Indicator Lamp

    Instrument cluster Engine diagnostics indicator lamp Indicator lamp Problem Possible causes/consequences and M Solutions The ; indicator After you have turned the key in the ignition lock to position 2, the lamp flashes. indicator lamp indicates the system’s status by means of a sequence of flashes.

  • Page 116: Status Indicator

    Instrument cluster Problem Possible causes/consequences and M Solutions The ; indicator You have not had a detected emissions-related malfunction rec- lamp lights up. tified. The engine power out- Follow the instructions in the event window. put is reduced. The on- Drive carefully to the nearest qualified specialist workshop and board computer also have the malfunction rectified as soon as possible.

  • Page 117: On-Board Computer

    On-board computer If an emissions-related malfunction is detec- ted, the indicator lamp flashes three times and then goes out for approximately five sec- onds. This flashing sequence is repeated until the engine is started. The indicator lamp remains lit for approximately 15 seconds after the engine is started.

  • Page 118
    On-board computer time the display also shows the date and Areas in the on-board computer dis- time. play Turn the key to position 2 in the ignition lock. The on-board computer shows the last Truck info active menu window, e.g. the menu window in the ß…

  • Page 119: Displaying Vehicle Speed

    On-board computer Status area: status area = shows: Driving mode page 119) ® the gear indicator of the Telligent gear- à ® automatic gearshift, e.g. N. shift/Telligent Speed Displaying vehicle speed when cruise control is selected, the é Backup drive Selecting shift position 85 km/h symbol and the set speed, e.g.

  • Page 120: Time

    On-board computer Operation and page 123) page 126) Settings ä maintenance Menu Setting the units of â measurement (e.g. dis- Hydraulics Displaying operating play of † or ‡) conditions and changing Lighting Making the instrument settings cluster lighting and Trailer Displaying trailer data audio display lighting darker/brighter…

  • Page 121: On-Board Computer

    On-board computer To reset the trip meter: press 9. To reset the trip data: press 9. Reset trip The input window shows The input window shows, for example, meter? No/Yes. Reset values for: Since start — all No/Yes. Using the r button, select the menu bar and press u or 9 to confirm.

  • Page 122: Alarm

    On-board computer Backup drive mode menu window Select gear, neutral position or towing mode with the r or s button and General notes confirm your selection with the u but- If the automated transmission shift system is ton. malfunctioning, you may, under certain cir- The on-board computer displays the selec- cumstances, be able to continue your journey ted direction of travel in the status area.

  • Page 123
    On-board computer Select the desired menu bar with the r ® Bluetooth mobile phone: pair the mobile or s button. phone to the CD radio. Change the value with the u or t Use the u or t button to scroll to á button.

  • Page 124: Radio

    To close the MP3 browser: press and hold MP3 browser Audio menu window is available on vehi- Setting the volume cles with the Mercedes-Benz CD radio. Switch on the CD radio ( page 148). Use the u or t button to scroll to á audio and communications.

  • Page 125: Axles Menu Window

    Refer to the «Menus and input windows in the computer shows additional event windows on-board computer“ section ( page 234) for page 134). further information. If the maintenance work is carried out at a Mercedes-Benz Service Centre, the fact that…

  • Page 126: Monitoring Info

    On-board computer Diesel the work has been carried out professionally the maintenance point, e.g. particle filter will be confirmed in the on-board computer and the Maintenance Booklet. the maintenance due date, e.g. 23.09.2014 WARNING 2000 km the remaining distance, e.g. If you do not have the prescribed service/ If no prediction for the maintenance due maintenance work or necessary repairs car-…

  • Page 127
    Low Top the engine oil level 4, e.g. information can be obtained from a up oil:4 l Mercedes-Benz Service Centre. the ý operating hours of the engine, Use the u or t button to scroll to the 10000 h 27 min.

  • Page 128: Settings Menu

    On-board computer Displaying the operating hours Displaying diagnostics data Press the 9 button. Press the 9 button. The input window shows a list of all control Press the r or s button to select unit system abbreviations. ICM. Select the desired control unit using the Press the u button.

  • Page 129: Instrument Panel

    You can prevent damage to the engine, set the install more languages. Further information sheet number of the engine oil with the can be obtained from a Mercedes-Benz Ser- Engine oil grade. lower grade under vice Centre.

  • Page 130: On-Board Computer Event Window

    Under dow in different colours: mission oil grade used according to the Sheet Numbers of the Mercedes-Benz Specifica- grey event window for a malfunction/ tions for Service Products. notification of low priority Observe the instructions in the event win- Setting the service products dow.

  • Page 131
    On-board computer event window Grey event window Note Important safety notes If you ignore warning and indicator lamps and the event window, you will not be able to rec- ognise failures and malfunctions in components or systems. Driving/braking characteristics may be affected and the operating and road safety of your vehicle may be limited. Have the affected system checked and repaired at a qualified specialist workshop.
  • Page 132
    On-board computer event window Transmission and clutch Display messages Possible causes/consequences and M Solutions The clutch is under a heavy load but not overloaded. You should Ô only pull away in first gear. Clutch under heavy Keep the pulling away or manoeuvring procedure as brief as strain possible.

  • Page 133: Adblue Reserve

    On-board computer event window button on the multifunction steering wheel. Observe the information and instructions in the event window. ® BlueTec exhaust gas aftertreatment Display messages Possible causes/consequences and M Solutions Please top up AdBlue. Supplementary text Û: Ø ® The AdBlue level has dropped to approximately 10%.

  • Page 134
    On-board computer event window Display messages Possible causes/consequences and M Solutions Please top up with AdBlue Risk Supplementary text Û: · of limit speed Engine power Additionally, the on-board computer displays the · indicator reduced ® lamp in the status area. The AdBlue level has dropped to approx- imately 2.5%.
  • Page 135
    On-board computer event window Display messages Possible causes/consequences and M Solutions Please start regeneration at Supplementary text Û: Â once Press and hold regeneration switch for 3 s while Diesel particle vehicle is stationary Please observe Operating filter full Instructions The Â…

  • Page 136: Event Window

    On-board computer event window Service products and maintenance Display messages Possible causes/consequences and M Solutions The fuel has dropped to the reserve level. Refill the fuel tank ( page 216). The ¦ indicator lamp lights up yellow in the status area of the ¦…

  • Page 137: Event Window

    On-board computer event window Compressed-air system, engine and cooling system Display messages Possible causes/consequences and M Solutions There is too much condensation in the compressed-air braking system and/or the compressed-air dryer is malfunctioning. Condensation in WARNING compressed-air reservoir If the condensation level in the compressed-air reservoir is too high or the condensed water freezes, the braking effect may be reduced.

  • Page 138: Event Window

    On-board computer event window Display messages Possible causes/consequences and M Solutions One of the following systems is malfunctioning: ÿ engine Engine faulty engine cooling engine management diesel injection system Have the systems checked at a qualified specialist workshop. The coolant temperature is too high. Engine power output is auto- matically reduced.

  • Page 139: Generator Is Not Charging Battery

    On-board computer event window Lighting system and electrical system Display messages Possible causes/consequences and M Solutions Visit workshop. Supplementary text Û: ª Risk of accident Generator is not charging battery. The ª indicator lamp lights up yellow in the status area of the on-board computer as well as in the event window.

  • Page 140: Working Hydraulics: Oil Level Too Low

    On-board computer event window Hydraulic system Display messages Possible causes/consequences and M Solutions Working hydraulics: top up oil Supplementary text Û: or switch off engine Working hydraul‐ The working hydraulics oil level has fallen below the normal level. ics: oil level too The operating safety of the working hydraulics is jeopardised.

  • Page 141: Diesel Particle Filter Full

    On-board computer event window ® BlueTec exhaust gas aftertreatment Display messages Possible causes/consequences and M Solutions Stop vehicle. Consult service Supplementary text Û:  centre. Regeneration is no longer possible. Diesel particle The  indicator lamp also lights up red in the instrument clus- filter full ter.

  • Page 142: Coolant Level Too Low

    On-board computer event window Engine and cooling Display messages Possible causes/consequences and M Solutions Stop vehicle. Switch off Supplementary text Û: engine. Engine oil pres‐ The 5 indicator lamp lights up red in the status area of the on- sure too low board computer as well as in the event window.

  • Page 143: Clutch Faulty

    On-board computer event window Transmission and clutch Display messages Possible causes/consequences and M Solutions Stop vehicle. Contact service Supplementary text Û: Ø centre. Clutch faulty WARNING The transmission no longer changes gear. The reservoir pressure in the transmission/clutch may be too low. Stop the vehicle as quickly as possible, paying attention to traf- fic conditions.

  • Page 144: Window

    On-board computer event window Display messages Possible causes/consequences and M Solutions The oil temperature does not decrease: Stop the vehicle, paying attention to road and traffic conditions. Apply the parking brake. Check the oil level and top up the engine oil if necessary page 296).

  • Page 145: Check Tyre Pressure

    On-board computer event window Display messages Possible causes/consequences and M Solutions Stop vehicle. Contact service Supplementary text Û: centre. Increased brake In addition, the J warning lamp lights up red in the instrument force and pedal cluster. travel Full braking power may not be available. WARNING Driving and braking characteristics are affected.

  • Page 146: Lamps

    Warning/indicator lamps in the status area of the on-board computer Hydrostatic drive system Display messages Possible causes/consequences and M Solutions Visit workshop. Supplementary text: The hydrostatic drive system has been deactivated due to a mal- Hydrostatic drive function (overheating, damage, short circuit) and no longer exerts malfunctioning any force.

  • Page 147: Warning/Indicator Lamps In The Status Area Of The On-Board Computer

    Warning/indicator lamps in the status area of the on-board computer Warning and indicator lamps Warning and indicator lamps Transmission-driven power take- The oil level in the torque con- Ô off engaged ( page 265) verter clutch is too low page 296) Engine-driven power take-off engaged ( page 265)

  • Page 148
    Warning/indicator lamps in the status area of the on-board computer Yellow warning or indicator lamp Problem Possible causes/consequences and M Solutions The Û indicator Risk of accident lamp in the status area The trailer’s brake system is malfunctioning. Driving/braking of the on-board com- characteristics may change.
  • Page 149
    Important safety notes ….. 148 General notes ……..148 Anti-theft protection ……148 Operating system ……150 ® Bluetooth settings ……153…

  • Page 150: General Notes

    All further information on the individual func- communications equipment while driving will tions can be found on the Internet at distract you from traffic conditions. You could www.mercedes-benz.de/betriebsanleitung- then lose control of the vehicle. There is a risk lkw. of an accident.

  • Page 151
    Anti-theft protection active. The display of the switched on CD radio shows BLOCKED. Switch on the ignition. You can now use the CD radio.
  • Page 152
    Operating system Operating system CD radio overview Function Control knob Press: Switches on/off Turn: Sets the volume Changes settings in menus ´ Switches folders in MP3 and USB mode Press briefly: Accepts a call Press and hold: ® Activates Bluetooth ®…
  • Page 153
    Operating system Function Press briefly: Selects menu: Activates/deactivates the TP function Changes the track time display Activates/deactivates XMUT Switches RDS on/off ® Sets the type of Bluetooth pairing Press and hold: Displays connected mobile phone CD drive Display Press briefly: Mutes the audio source Press and hold: Ejects a CD…
  • Page 154
    Operating system Function Press briefly: Selects an audio source: Radio CD playback AUX function BT audio (MP3 playback) Exits the menu Press and hold: Ends the current traffic report Press briefly: Switches wavebands Press and hold: Stores stations automatically Radio: Press briefly: Station search backwards Press and hold:…

  • Page 155: Notes

    ® ® via Bluetooth (if supported by your device) necting Bluetooth -capable mobile phones to the audio system from your Mercedes-Benz play external devices, which are connected Service Centre. via the AUX jack…

  • Page 156: Pairing A Mobile Phone

    ® Bluetooth settings ® Requirements for a Bluetooth connec- Pairing a mobile phone tion ® Pairing the mobile phone via Bluetooth The following requirements must be met for pairing the CD radio to detect the mobile phone: Press the t button repeatedly until the the mobile phone is located inside the vehi- BT PAIR EXT.

  • Page 157
    ® Bluetooth settings Using the number keys, enter an easily- Using the number keys, enter an easily- remembered number consisting of one to remembered number consisting of one to six digits (e.g. 1111). six digits (e.g. 1111). Press and hold the ; mute button. Press and hold the ;…
  • Page 159
    Useful information ……158 Driving ……….158 Brakes ……….163 ® Telligent gearshift ……168 ® Telligent automatic gearshift ..174 Shifting gears ……..182 Driving mode ……..185 Driving systems …….. 191 Hydrostatic drive system ….198 Driving tips ……..208 Refuelling ………..

  • Page 160: Breakdown Assistance

    Driving Make sure that trailer cables and Useful information compressed-air lines are connected cor- rectly ( page 220). These Operating Instructions describe all the models and standard and optional equipment Make sure that the trailer coupling is of your vehicle that were available at the time locked and secured correctly.

  • Page 161: Driving

    Driving ment in all countries concerned. Supplement your emergency equipment accordingly. ® Checking the fuel/AdBlue supply ® Check the fuel level/AdBlue level shown on the fuel gauge ( page 111) and on the ® AdBlue gauge ( page 111). If necessary, refuel ( page 216) and top ®…

  • Page 162: Starting

    Driving WARNING There is a risk of an accident and injury. Unsuitable footwear can hinder correct usage When leaving the vehicle, always take the key of the pedals, e.g.: with you and lock the vehicle. Never leave children and animals unattended in the vehi- shoes with thick soles cle.

  • Page 163: Checking The Reservoir Pressure

    Driving key, the on-board computer will show an In the event of loss of pressure while driving, event window. Use a valid spare key. immediately bring the vehicle to a halt in Check the engine oil level ( page 125). accordance with the traffic conditions.

  • Page 164: Stopping

    Driving reserve pressure too low event win- Warm up the engine quickly by driving at dow in the on-board computer goes out. moderate engine speeds. After approx- imately10 to 20 minutes, the engine will reach its operating temperature between approximately 85 and 100 †. Pulling away You can utilise the full engine power output ! Do not pull away as soon as the engine…

  • Page 165: Brakes

    Brakes power when testing the brakes, stop the vehi- WARNING cle as soon as possible in accordance with If you leave children unattended in the vehi- traffic conditions. Have the brake system cle, they could set the vehicle in motion by, for checked and repaired in a qualified specialist example: workshop.

  • Page 166: Important Safety Notes

    Brakes Do not let anyone enter or exit the vehicle ABS (Anti-lock Braking System) during the test. This will help to prevent you Important safety notes from mistaking pressure loss, due to air- sprung seats or the level control system, for If you fail to adapt your driving style or if you leakage.

  • Page 167: Braking With Anti-Lock Protection

    Brakes ABS off-road program ® Vehicles with Telligent gearshift: on slippery road surfaces, also depress the The ABS off-road program can be activated clutch pedal. for off-road driving. When braking at speeds The engine braking effect cannot affect the of between approximately 40 and 15 km/h, ABS control system.

  • Page 168: Four-Wheel Parking Brake

    Brakes Trailer with EC brake system: when a trailer Parking brake is attached, the parking brake actuates the WARNING trailer’s service brake. If the parking brake lever is not in the fully Vehicle with trailer: check the parking applied position, it automatically returns to brake when parking the vehicle the released position.

  • Page 169: Important Safety Notes

    Brakes and ensures sufficient support, e.g. when car- The four-wheel parking brake is released rying out rescue operations using the winch. automatically and the parking brake remains applied. Continuous brake Important safety notes The engine brake is used as the continuous brake.

  • Page 170: Important Safety Notes

    ® Telligent gearshift Activating and deactivating the contin- gearshift shifts the transmission automati- uous brake cally. WARNING ! If the continuous brake is deactivated and the à indicator lamp in the instrument If there is a loss of pressure or insufficient cluster does not go out, have the continu- reservoir pressure in the transmission/clutch ous brake checked at a qualified specialist…

  • Page 171: Telligent ® Gearshift

    ® Telligent gearshift changing gear Possible displays: stopping the vehicle – 1st to 8th gear ® If the Telligent gearshift malfunctions, it is Neutral position possible to continue driving in backup drive – 1st to 6th reverse gear mode ( page 120).

  • Page 172: Trol Lever

    ® Telligent gearshift lection is stored for approximately Operating lever 120 seconds. Overview The control lever has equal status with the To upshift: briefly pull the cruise control multifunction lever and the cruise control lever towards = the steering wheel. lever.

  • Page 173: Driving

    ® Telligent gearshift display lights up. The on-board computer A clacking noise in the instrument cluster display shows the engaged gear. confirms the gear change. Slowly release the clutch pedal and The on-board computer display shows the depress the accelerator pedal. engaged gear.

  • Page 174
    ® Telligent gearshift Overview up (to shift up) : or push and hold it down (to shift down) ;. The transmission control determines the most suitable gear (target gear) for the desired gearshift direction, depending on the vehicle load. The transmission control shifts up or down at least one gear to a suitable gear.

  • Page 175: Engaging Reverse Gear

    ® Telligent gearshift The on-board computer display shows the Reverse gear and changing direction engaged gear. quickly Slowly release the clutch pedal and Engaging reverse gear depress the accelerator pedal. Stopping the vehicle To pull away, you can only shift from neutral to the 1st to 4th reverse gear.

  • Page 176: Important Safety Notes

    ® Telligent automatic gearshift You can shift up or down by single reverse entirely depressed. The gear change is gears in succession while reversing: complete when the on-board computer dis- play shows the gear. Pull the multifunction lever up briefly (to shift up) ;…

  • Page 177: Telligent ® Automatic Gearshift

    ® Telligent automatic gearshift Multifunction lever Automatic drive program Manual drive program Cruise control lever Overview The cruise control lever has equal status with the multifunction lever and can be used alter- nately. This enables simplified equipment operation using the control lever, for exam- ple, since the right hand is not needed for To select the direction of travel: drive functions.

  • Page 178: Operating Lever

    ® Telligent automatic gearshift Direction of travel preselection Make sure that the vehicle speed is below 30 km/h. Make sure that cruise control and the speed limiter are deactivated. Turn the direction of travel selection switch to the h (drive/driving forwards) position. Direction of travel preselection, reverse: briefly push the cruise control lever to the left ?.

  • Page 179: Tions

    ® Telligent automatic gearshift You can switch between the drive programs Drive programs and drive functions at any time. Automatic drive program To activate the manual drive program: The transmission control shifts gears depend- press the o button and hold :. ing on a number of factors including: The on-board computer display shows the manual drive program…

  • Page 180: Kickdown

    ® Telligent automatic gearshift The gear change is complete when the on- Driving using the automatic drive pro- board computer display shows the selected gram gear. Accelerating Stopping the vehicle You can use the accelerator pedal position to actively influence the shift point: Depress the brake pedal.

  • Page 181
    ® Telligent automatic gearshift Selecting a gear manually the vehicle load. The transmission control shifts up or down at least one gear to a suitable gear. The gear change is complete when the on-board computer display shows the selected gear. Driving using the manual drive pro- gram General notes…

  • Page 182: Engaging Reverse Gear

    ® Telligent automatic gearshift Depending on the number of gears to be With the vehicle stationary and the transmis- shifted, briefly pull up the multifunction sion in neutral: lever (to shift up) : or briefly push it down Depress the brake pedal or apply the park- (to shift down) ;…

  • Page 183: Rapid Change Of Direction

    ® Telligent automatic gearshift Rapid changes of direction ® found in the «Telligent gearshift» section page 168). Folding out the clutch pedal Vehicles without dual-mode steering At speeds of up to approximately 30 km/h, you can preselect a reverse or forward gear while driving.

  • Page 184: Working Gears

    Shifting gears Vehicle with dual-mode steering Slide release catch : to the left. Lever ; folds upwards and the clutch pedal folds out. Depress the clutch pedal. Clutch pedal folded down mes- sage appears in the on-board computer dis- play. ®…

  • Page 185: Shifting Gears

    Shifting gears Engaging working gears Engaging working gears Vehicles with hydrostatic drive system: stop the vehicle and apply the parking brake. ® Vehicles with Telligent gearshift: select the desired gears with the multifunc- tion lever. Pull the multifunction lever up briefly (to shift up) or push it down briefly (to shift down) ( page 171).

  • Page 186: With Telligent ® Automatic Gear Shift

    Shifting gears ® Crawler gears Vehicles with Telligent automatic gear- shift: the on-board computer display shows General notes the manual drive program M. If the O symbol does not briefly If you engage the working gears, you can drive appear in the on-board computer dis- at a slower speed with the same engine revs.

  • Page 187: Driving Mode

    Driving mode the O symbol: briefly pull away and The torque converter clutch is opened when changing gears. If you release the accelerator stop again. pedal slightly, you can determine when the The gear change will be repeated automat- torque converter lock-up clutch closes. Clos- ically.

  • Page 188: Tyre Pressure Control System

    Driving mode Tyre pressure control system, auto- Tyre pressure control system matic mode Important safety notes Activating/deactivating automatic mode The tyre pressure control system serves to enhance off-road capability and traction on soft surfaces. The pressures of the tyres on the front and rear axles are shown in the on-board com- puter display.

  • Page 189
    Driving mode Pressure Road sur- Speed level face condi- tions Highway Road with Up to maxi- normal driv- mum road ing condi- speed tions Cross Unpaved max. Country road with 50 km/h loose sur- face Sand Mud Sand, mud max. If you exceed the specified speeds, a warning Snow and snow…

  • Page 190: Manual Mode, General Notes

    Driving mode Press «reduce pressure level» button ?. load fully laden = is automatically selec- Emergency A tone sounds and pressure ted. level is selected. The corresponding target Press the 9 button on the multifunction Emergency tyre pressure is displayed. The steering wheel.

  • Page 191
    Driving mode Using the r or s button on the mul- tifunction steering wheel, scroll to the Tyres menu window. Press the 9 button on the multifunction steering wheel. Press. selection appears in the menu window. To adjust the tyre pressure: use the r or s button on the multifunction steer- ing wheel to select the front = or rear axle tyres ?.

  • Page 192: Engaging

    Driving mode Engaging the differential lock Differential lock Important safety notes Engage the differential lock when required, e.g. when driving off-road or on slippery road surfaces. The differential locks can also be engaged/ disengaged while driving, without disengag- ing the clutch, but only if the wheels are not spinning.

  • Page 193: Driving Systems

    Driving systems If the indicator in the on-board computer dis- tem is switched on automatically every ten play does not go out when the lock is disen- minutes. gaged: To switch off: press button : again. Indicator lamp ; in switch goes out. Change the load.

  • Page 194: Activation Conditions

    Driving systems Overview Activating Activation conditions If you are driving slower than 15 km/h, the speed limiter cannot be activated. If the speed limiter cannot be activated, the — — — km/h on-board computer will display grey. Selecting the speed limiter Press the È…

  • Page 195: Important Safety Notes

    Driving systems the desired speed is shown in the on-board Cruise control computer. Important safety notes Cruise control maintains the set speed of the To adjust in 5 km/h increments: press vehicle for you. In order to keep the speed the q or Ñ…

  • Page 196: Activation Conditions

    Driving systems or winding roads). You could otherwise The é symbol in the on-board computer cause an accident. shows the status of cruise control in colour: on slippery roads. The drive wheels may Grey symbol: cruise control is selected, but lose their grip when braking or accelerating not activated.

  • Page 197: Driving

    Driving systems Setting the road speed tolerance The on-board computer shows the é symbol and the set speed in white. Release the accelerator pedal. In order to maintain the set speed, cruise control automatically brakes or acceler- ates the vehicle. Cruise control lever: Select cruise control ( page 194).

  • Page 198: Important Safety Notes

    Driving systems If the continuous brake is deactivated, the vehicle will accelerate to the last stored Only when the continuous brake is speed. deactivated: when cruise control causes If cruise control is decelerating the vehicle the vehicle to accelerate, depress the using the continuous brake and you simulta- brake pedal.

  • Page 199: General Notes

    Driving systems Do not use the front camera, reversing cam- You see the reversing camera image on the era or device camera under these circum- monitor display : if: stances. You may injure others or cause dam- the key is in position 2 in the ignition lock age to objects and the vehicle while parking.

  • Page 200: Hydrostatic Drive System

    Hydrostatic drive system Connection to the front end: open the Insert the cable of the equipment camera to the open end of wire ; and tighten the front flap ( page 291). electrical screw connection. Position the device camera in a suitable Secure the cable of the device camera with position on the attached equipment.

  • Page 201: Working Speeds

    Hydrostatic drive system Telligent gearshift, there is also no need to Operation Working depress the clutch pedal when engaging a speed of gear. 0.1 km/h Using the hydrostatic drive system, you can Snow clearing machine up to 15 km/h drive on uphill or downhill slopes with a gra- for roads dient of less than 25%.

  • Page 202: Deactivating

    Hydrostatic drive system Release the clutch pedal. All vehicles: if necessary, select the alter- M work nate mode; work mode A or driv- A drive ing mode page 201). If necessary, turn the direction switch to the h (drive/driving forwards) or k (reversing) position.

  • Page 203: Hydrostatic Drive System

    Hydrostatic drive system the clutch pedal is folded in Activating/deactivating standby page 181) ® mode, vehicles with Telligent auto- matic gearshift the hydrostatic drive system is activated page 199) You can switch the hydrostatic drive system Depress the accelerator pedal beyond the to standby mode during a journey.

  • Page 204
    Hydrostatic drive system acteristics are the same as when using the standard drive system. The brake response of the accelerator pedal can be adapted to suit the work to be performed by applying the continuous brake ( page 167). Even at higher speeds, a safe full brake application is possible in conjunction with ABS.

  • Page 205: Working Mode Cruise Control

    Hydrostatic drive system If necessary, you can also activate working to adjust the vehicle speed with the working mode cruise control and the work limiter mode cruise control and to set the working page 203). speed separately. Hydrostatic drive system status indicator Working mode cruise control status indicator Working mode cruise control display Working mode cruise control deactivated…

  • Page 206: Work Limiter

    Hydrostatic drive system To activate working mode cruise con- trol at speeds slower than the stored speed: press the q button briefly. Status indicator ? appears with a blue arrow in the on-board computer. Release the accelerator pedal. This maintains all speeds ranging from 0 km/h up to the stored speed.

  • Page 207: Lever

    Hydrostatic drive system To change the load value for the attached equipment: press the È but- ton on the steering wheel. The input window for the load value opens in the on-board computer. Increase the load value by pressing the u button on the steering wheel.

  • Page 208
    Hydrostatic drive system Changing direction speed: push the cruise control lever in the direction of arrow :. Make sure that vehicle speed is below The working mode cruise control status 30 km/h. indicator appears in the on-board computer Make sure that working mode cruise con- page 203).

  • Page 209: Driving With The Control Lever

    Hydrostatic drive system To activate the control lever for driving Driving with the control lever mode: Joystick Select the function in the on- board computer ( page 241). The following functions can now be carried out using the control lever. Engage the hydrostatic drive system page 199).

  • Page 210: Running-In

    Driving tips To activate working mode cruise control: should normally be secured using the parking brake and wheel chocks. Press red button A and yellow button = simultaneously. WARNING Working mode cruise control is activated and the current speed is stored. If you load the vehicle unevenly, driving char- acteristics such as steering and braking To activate working mode cruise control…

  • Page 211: Driving Tips

    Pay attention to the minimum rear axle load: nating directions. U 216 / U 218: 1,950 kg Mercedes-Benz does not take responsibility U 318: 2,200 kg for accidents resulting from driving that is not U 423 / U 427 / U 430 / U 527 / U 530: appropriate for the conditions.

  • Page 212: Important Safety Notes

    Mercedes-Benz recommends the use of ist workshop as quickly as possible. Adapt approved equipment and bodies with Daimler your driving style to the altered braking con- mounting certification.

  • Page 213
    Driving tips Challenging driving conditions, vehi- Please be particularly careful that, if neces- sary, the regeneration block is activated in ® cles with Telligent automatic gear- vehicles with low mounted exhaust pipes. shift: activate manual drive program page 177). Rules for off-road driving Undesired interruptions to the tractive power that may occur with automatic gear WARNING…

  • Page 214: Fording

    Driving tips Engage a low gear. Select 1st or 2nd gear Avoid declutching, changing gear or stop- depending on the uphill or downhill gradi- ping during the journey. ent. Pulling away in water can be difficult due to Only drive over embankments and on the unknown surface conditions.

  • Page 215: Important Safety Notes

    Driving tips Check the tyre pressure ( page 340). Apply the four-wheel parking brake when recovering other objects ( page 166). Replace missing valve caps. Replace dented or damaged rims. Remove trapped plant matter and twigs. Diesel particle filter Remove flammable materials from the Important safety notes exhaust system, e.g.

  • Page 216
    Driving tips Automatic regeneration can begin either To switch on/off: press button ;. while the vehicle is in motion or stationary. If indicator lamp : in the button lights up, regeneration is blocked. Automatic regeneration only begins when all operating conditions have been fulfilled, such Only switch on the regeneration block for the as sufficiently high engine oil and exhaust duration of the hazardous condition.

  • Page 217: Consumption

    Driving tips Replacing the filter Shift the transmission to neutral position WARNING Remove your foot from the accelerator. Direct contact or inhalation of soot particles is Press button : for approximately three hazardous to health. There is a risk of injury. seconds.

  • Page 218: Warning Buzzer

    Refuelling binations may snake. This may also overload the vehicle is stationary for approximately the brakes and tyres. nine minutes with the engine running and a gear selected WARNING you select the reverse gear If the vehicle combination swerves, you could you exceed the maximum permissible lose control of the vehicle combination.

  • Page 219: Refuelling

    Refuelling These fuel types cause irreversible damage vapours. Keep fuels out of the reach of chil- ® to the engine and BlueTec exhaust gas dren. aftertreatment, as well as also significantly If you or others come into contact with fuel, reducing the expected service life.

  • Page 220: Important Safety Notes

    Refuelling Replace fuel filler cap = and screw it on. not allow fuels to run into the sewage system, Lock fuel filler cap = with the key. the surface waters, the ground water or into the ground. Vehicles with fuel prefilter with water separator: drain the fuel prefilter regularly Do not get into the vehicle again during the page 321).

  • Page 221: Trailer

    Trailer Avoid inhaling ammonia vapours. Only fill the ® AdBlue tank in well-ventilated areas. ® AdBlue should not come into contact with skin, eyes or clothing, and should not be swal- ® lowed. Keep AdBlue out of the reach of chil- dren.

  • Page 222: Coupling Up

    Trailer found in the vehicle’s registration papers. These values can also be found on the type plate of the trailer coupling, the trailer and the vehicle identification plate. Where the values differ, the lowest is valid. Coupling up WARNING If the trailer coupling has too much longitudi- nal play, the trailer can tear away.

  • Page 223: Winter Operation

    Winter operation Make sure that you observe the correct order when disconnecting the hose couplings. ! After disconnecting the compressed-air lines, ensure that the covers of the coupling heads on the vehicle are closed. If the cov- ers are not closed, the coupling heads may become contaminated, causing a malfunc- tion.

  • Page 224: Parking In Extremely Cold Condi Tions

    Ò30 †, it cannot be guaranteed Shift the transmission into neutral. that the engine will start, even with the cold- climate package. Mercedes-Benz advises Try to bring the vehicle under control by against parking the vehicle outdoors at out- using corrective steering.

  • Page 225: Important Safety Notes

    ! Mercedes-Benz recommends fitting snow Interrupt the voltage supply with the bat- chains on all wheels on the front and rear tery isolator switch ( page 90).

  • Page 226: Cold-Resistant Service Products

    If the vehicle is to be used in extreme cold extremely low temperatures. on a frequent basis, Mercedes-Benz rec- ommends fitting the vehicle with the fol- Charge batteries in a low state of charge lowing equipment: before starting.

  • Page 227: Engine Does Not Start

    Winter operation If the batteries are permanently subjected All vehicles: start the engine. to temperatures below Ò25 †: charge the Warm up the engine at low engine speed batteries every two days. with the vehicle stationary. Do this at out- door temperatures of below Ò20 †…

  • Page 229: Overview

    Useful information ……228 Important safety notes ….. 228 Overview ……….228 Hydraulic connections ….. 230 Menus and input windows in the on-board computer ……234 Working hydraulics circuit I ….. 244 Working hydraulics circuit II … 253 Power hydraulics circuit III/IV ..258…

  • Page 230: Useful Information

    Overview front working hydraulics circuit II, vehicles Useful information with positioning pump These Operating Instructions describe all the side and rear working hydraulics circuit II, models and standard and optional equipment vehicles with positioning pump of your vehicle that were available at the time power hydraulics circuit III/IV of going to print.

  • Page 231
    Overview To move the control system to the left: Activates/deactivates continuous con- sumers, red hydraulic connection 1 Green hydraulic connection 3 or, if simul- Activates/deactivates float setting, blue taneously pressing white button G, blue hydraulic connection 7 hydraulic connections 7 and 8 Blue button, can be assigned specific Activates/deactivates float setting, yel- functions (…

  • Page 232: Working Hydraulics

    Hydraulic connections Working hydraulics circuit I and cir- Activates/deactivates float setting, yel- cuit II low hydraulic connections 5 and 6 Activates/deactivates float setting, green Hydraulic connections hydraulic connections 3 and 4 Activates/deactivates float setting, red DANGER hydraulic connections 1 and 2 If hydraulic connections of the same colour Activates/deactivates front working are connected at the front and rear simulta-…

  • Page 233: Hydraulic Connections

    Hydraulic connections Front end, right Chassis, right Yellow hydraulic connection 5, circuit I Hydraulic connection, circuit II Yellow hydraulic connection 6, circuit I Hydraulic connection, separate return flow line, circuit II Blue hydraulic connection 7, circuit I Blue hydraulic connection 8, circuit I Load-sensing connections, vehicles Hydraulic connection, separate return with positioning pump…

  • Page 234: Connecting Attached Equipment With Load Sensing Connections

    Hydraulic connections Chassis, right Load-sensing connection Connecting attached equipment with load-sensing connection If you connect attached equipment to the load-sensing connection, the required flow rate for this equipment is controlled automat- ically by the device. The attached equipment is then directly connected to the positioning pump, as soon as you have selected in the «Hydraulics»…

  • Page 235: Power Hydraulics

    Hydraulic connections Problems connecting hydraulic lines to working hydraulics circuit II Problem Possible causes/consequences and M Solutions The hydraulic lines of The pressure in the hydraulic lines of working hydraulics circuit II the equipment fitted is too high. cannot be connected to Switch off the engine.

  • Page 236: On-Board Computer

    Menus and input windows in the on-board computer Vehicle front with circuit III and circuit IV Rear area with circuit III and circuit IV Red hydraulic connection, pressure line, Red hydraulic connection, pressure line, circuit III circuit III Green hydraulic connection, pressure Green hydraulic connection, pressure line, circuit IV line, circuit IV…

  • Page 237: Hydraulics Menu Window

    Menus and input windows in the on-board computer Brief instructions for operation using Structural Selection the control lever sequence in the on-board com- puter Axles Operation and main- tenance â Tyres Hydraulics Trailer Maintenance u button, to change direction F button, to set engine speed Yellow button, to adjust settings Black button, to call up menus Blue button, can be assigned specific…

  • Page 238: Working Functions Menu Window

    Menus and input windows in the on-board computer the control lever and, if necessary, to change settings as well. Structural Selection sequence in the on-board com- puter Operation and main- tenance â Hydraulics Hydraulics menu windows, vehicles with position- Working func‐ Hydraulics ing pump (example) tions…

  • Page 239: Hydraulics Input Window

    Menus and input windows in the on-board computer Structural Display sequence in the on-board com- puter Operation and main- tenance â Hydraulics Working func‐ tions Hydraulics The hydraulics input window appears. Operation using the control lever Make sure the vehicle is stationary. Press black button ?.

  • Page 240
    Menus and input windows in the on-board computer Attached equipment with constant flow rate: flow rate Equipment with load sensing: display Attached equipment with constant flow rate: flow rate Equipment with load sensing: display Symbols for the working hydraulics circuit and power hydraulics circuit Symbols for hydraulics input window, vehicles with gear pump (example)

  • Page 241: Menus And Input Windows In The On-Board Computer

    Menus and input windows in the on-board computer Changing the value Working hydraulics circuit page 244) If necessary, switch the desired hydraulics Power hydraulics circuit ( page 258) circuit to standby mode: The indicator lamp in the corresponding Snow plough load relief ( page 248) button goes out.

  • Page 242: Settings», «Limits» Menu Win Dows

    Menus and input windows in the on-board computer control lever. In this way, you can check your «Settings» menu window setting directly. Settings The limit does not apply to continuous con- sumers. Structural Selection sequence in the Structural Selection on-board com- sequence in the puter on-board com-…

  • Page 243: Settings, Function Button Menu Windows

    Menus and input windows in the on-board computer If hydraulic connections of the same colour Structural Selection have: sequence in the on-board com- one red mark, then only the hydraulic con- puter nection with a yellow mark can be control- led.

  • Page 244: Settings, Automatic Menu Win Dows

    Menus and input windows in the on-board computer be accelerated and decelerated using To switch the function on: press the u the control lever ( page 207) button. The checkbox next to the function is Work Drive: if the hydrostatic drive sys- marked.

  • Page 245: Settings, Back Menu Windows

    Menus and input windows in the on-board computer «Settings», «Resetting» menu windows Structural Selection sequence in the Structural Selection on-board com- sequence in the puter on-board com- puter Operation and main- tenance â Operation and main- tenance â Hydraulics Hydraulics Working func‐…

  • Page 246: Controlling Hydraulic Connec Tions

    Working hydraulics circuit I Deactivating working hydraulics circuit Settings Call up the menu window page 240). Press the r or s button to select the Press button I. Back entry. The indicator lamp in button I goes out. Press the 9 button. Working hydraulics circuit I is deactivated.

  • Page 247: Working Hydraulics Circuit I

    Working hydraulics circuit I Hydraulic connections, red, 1, 2 and Controlling blue hydraulic connection 8, moving the control system to the right hydraulic connections, green, 3, 4; «Driving joystick» function in the on- Press and hold white button G and move board computer is selected the control lever in direction C.

  • Page 248: Working Hydraulics Circuit I

    The indicator lamp in button U lights up. body/equipment mounting directives in the To deactivate the float setting: press Mercedes-Benz body manufacturer portal: button U. http://bb-portal.mercedes-benz.com The indicator lamp in button U goes out.

  • Page 249: Working Hydraulics Circuit Ii

    Working hydraulics circuit I Activating/deactivating the float set- Float setting, yellow hydraulic connec- tions 5 and 6 tings with the control lever To activate the float setting: press but- ton S. The indicator lamp in button S lights up. To deactivate the float setting: press button S.

  • Page 250: Snow Plough Load Relief

    Working hydraulics circuit I Float setting, yellow hydraulic connec- Depending on the weight of the snow plough, tions 7 and 8 Mercedes-Benz recommends a load relief function value for the snow plough between To activate the float setting: press and 5% and 20%.

  • Page 251
    Working hydraulics circuit I Switching on snow plough load relief Activate working hydraulics circuit I page 244). Press button O. The indicator lamp in button O flashes. Hydraulics input window opens in the on-board computer. The line for load relief function value Z is selected.
  • Page 252
    Working hydraulics circuit I Switching snow plough load relief back to function value of the snow plough is selec- standby mode using the control lever ted ( page 235). Press and hold the 9 button on the steer- ing wheel. Red hydraulic connections 1 and 2 are in the float setting as long as the 9 button is pressed.

  • Page 253: Float Setting

    Working hydraulics circuit I Automatic snow plough system of the on-board computer goes on. Snow plough load relief is switched on. If you have selected the automatic snow plough system, the snow plough is raised Switching snow plough load relief back to when you engage reverse gear.

  • Page 254: Working Hydraulics Circuit I

    Working hydraulics circuit I Switching the continuous consumers Press and hold red button A. on/off Move the control lever all the way in direc- tion B for approximately one second. The snow plough is in the float setting and is applying its full weight to the road. The indicator lamp in button O flashes.

  • Page 255: Cles With Gear Pump, Activating Deactivating

    Working hydraulics circuit II sumer has a coloured border. The continu- ous consumer is in standby mode. Turn the key to position 1 in the ignition lock. Continuous consumer to green hydrau- lic connection 3: press button P. Working hydraulics circuit II The indicator lamp in button P flashes.

  • Page 256
    Working hydraulics circuit II Switching working hydraulics circuit II to standby mode Turn the key to position 1 in the ignition lock. Connect the equipment to the working hydraulics (see the manufacturer’s sepa- rate operating instructions) ( page 230). Assignment of flow rate, vehicles with dual-circuit hydraulic system Start the engine.

  • Page 257: Tion

    Working hydraulics circuit II working hydraulics circuit I is deactiva- ted ( page 244) working hydraulics circuit II is deactiva- ted ( page 253) the continuous consumer has been switched off ( page 252) Press button L. The indicator lamp in button L lights up. The flow rate has been switched between circuit I Z and circuit II .

  • Page 258: Vehicles With Positioning Pump General Notes

    Working hydraulics circuit II working hydraulics circuit I is deactiva- ted ( page 244) working hydraulics circuit II is deactiva- ted ( page 253) the continuous consumer has been switched off ( page 252) Press button K. The indicator lamp in button K goes out. The flow rates are again distributed to cir- cuit I Z and circuit II Z.

  • Page 259
    Working hydraulics circuit II Activating working hydraulics circuit II Press the 9 button on the steering wheel or the black button on the control lever until the indicator lamp in button V lights up. Front working hydraulics circuit II is activa- ted.

  • Page 260: Power Hydraulics Circuit Iii/Iv

    Using the u and t buttons, increase can be removed, including the frame, from or decrease the flow rate. the platform subframe. Further information can be obtained from a Mercedes-Benz Ser- Activating side and rear working hydraul- vice Centre. ics system circuit II…

  • Page 261
    Power hydraulics circuit III/IV The cumulative flow rate of the power power hydraulics for circuit III are in hydraulics is, however, limited to 180 l/min. standby mode. The stated flow rates apply to a rated engine Changing the flow rate speed of 2200 rpm.
  • Page 262
    Power hydraulics circuit III/IV Activating/deactivating power hydraul- Activating power hydraulics circuit IV ics circuit IV Press the 9 button on the steering wheel or the black button on the control lever until the indicator lamp in button N lights up. Power hydraulics circuit IV is switched on.
  • Page 263
    Useful information ……262 Ballast/weights …….. 262 Equipment operation ……262 Tipper platform ……… 272…

  • Page 264: Equipment Operation

    Activate constant working speed mode in it is necessary to load it with ballast weights. the on-board computer ( page 263). The weight of the Unimog must be adapted to suit the work to be performed. Set the working engine speed using the accelerator.

  • Page 265: Engine Speed Setting

    Equipment operation when a device is connected to a working You can set the idling speed and switch on the hydraulic circuit. constant working speed. Idling speed setting To set and activate: press the Ù button on the multifunction steering wheel repeat- Rotational speed edly until the input…

  • Page 266: Button

    Equipment operation To deactivate: press the Ù button repeat- «Settings», «Function button» menu window Rotational speed page 241). edly until the input window appears on the on-board com- Press the blue button on the control lever. puter. Constant working speed mode is activated. The working speed is set to the setpoint.

  • Page 267: Power Take-Off

    Equipment operation Transmission-driven power take-off event window of the on-board computer for approximately two seconds. General notes The I indicator lamp in the status area The transmission driven power take-off can of the on-board computer and indicator be operated: lamp ; in the switch light up. when the vehicle is stationary ®…

  • Page 268: Pulling Away In Equipment Driving Mode

    Equipment operation To engage: switch off the engine. with the crawler gears engaged page 184), select a gear Turn the key to position 2 in the ignition with the working gears engaged lock. page 182), select a gear (one to five) Press switch :.

  • Page 269: Front Pto Shaft

    Equipment operation Front PTO shaft you could sustain burns. There is a risk of injury. Important safety notes Before removal, allow the engine to cool down and wear safety gloves. WARNING If you engage the PTO while driving, the ! The front PTO shaft stub may get dirty if it engine speed may be reduced and cause a is not protected.

  • Page 270: Front Mounting Plate

    Equipment operation Front PTO shaft cover In the on-board computer display, the sym- bol and rotational speed for the front PTO Before fitting equipment: remove the shaft disappear. cover from front PTO shaft :. The W indicator lamp in the status area After fitting equipment: slide the cover of the on-board computer goes out.

  • Page 271: Notes On Connecting/Disconnect Ing Equipment

    Observe the following notes: sure. Instructions for fitting equipment can be found in the body/equipment mounting Transporting equipment directives in the Mercedes-Benz body man- ufacturer portal: http://bb- Important safety notes portal.mercedes-benz.com ! Observe the permissible axle and wheel Familiarise yourself with the applicable loads.

  • Page 272: Working With Equipment

    Power assistance can be Earth-moving equipment obtained from a Mercedes-Benz Service Familiarise yourself with your surroundings Centre. before commencing work. This could help you to avoid collisions with objects that do not lie within the driver’s field of vision.

  • Page 273: Plant Protection

    Only install front loaders that fulfil the require- slopes ments of the Unimog equipment mounting unstable ground directives. Tested front loaders have mount- If the surface is not secure, take appropriate ing certification from Daimler AG. You can safety precautions.

  • Page 274: Working On Equipment

    Mercedes-Benz fastening compo- float setting can be activated for the pur- nents. poses of pressure reduction, if necessary…

  • Page 275: Securing Loads

    Mercedes-Benz Service Centre. page 274). Information on the correct securing of loads can be obtained from the manufac-…

  • Page 276: Platform Dropside Important Safety Notes

    Tipper platform Instructions for fitting equipment can be found in the body/equipment mounting directives in the Mercedes-Benz body manu- facturer portal: http://bb- portal.mercedes-benz.com Safety prop DANGER When working beneath the raised tipper plat- Example: maximum load sticker of the lashing…

  • Page 277: Opening

    Tipper platform Releasing the platform dropsides the case when it is subjected to a load and is therefore under increased strain. There is a A second person is required when closing the danger of injury. catches and when releasing the platform Before opening, make sure that no persons dropside.

  • Page 278: Tailgate

    Tipper platform Removing the post to swing freely. The rear platform dropside will otherwise drop down and be damaged. Make sure that the tipper platform is unloa- Ensure that rear catch levers : on the left ded. and right are closed. Swing all catch levers : up and the plat- Pull platform dropside locking lever ;…

  • Page 279: Raising/Lowering The Tipper Plat Form

    Tipper platform Raising/lowering the tipper platform, Tipper operation vehicles without working hydraulics Important safety notes Enabling/disabling the tipper function WARNING If you drive off with the tipper platform raised, it could get caught on buildings, bridges or trees, for example. There is a risk of an acci- dent.

  • Page 280
    Tipper platform Start the engine. Start the engine. Enable the tipping function ( page 277). Enable the tipping function ( page 277). Ensure that in vehicles with a tipper plat- Press switch B. form trailer, switch C is pressed. The tipper platform trailer can be raised or lowered.
  • Page 281
    Tipper platform To enable the tipping function: press place until the tipper platform has reached the desired position. switch :. The Y indicator lamp in the status area Indicator lamp ; in the switch lights up. Joystick aktiv (Joystick of the on-board computer lights up. The Y active) message appears in the on-board…

  • Page 282: Tipper Platform With A Crane Important Safety Notes

    Tipper platform place until the tipper platform has reached tipper platform and trap you. There is a risk of the desired position. injury. To lower the tipper platform: make sure Make sure that nobody is in the area of danger that the key is in position 2 in the ignition of the tipper platform.

  • Page 283
    Tipper platform Remove screws ? from lifting cylinder B Remove left and right locking pins H from on the underside of the tipper platform. pins F. Replace screws ? with two M12 x 50 mm Using the handle, turn left and right pins F set screws.

  • Page 284: Removing

    Tipper platform Installing the tipper platform Quick-change system for the tipper platform When fitting the tipper platform, you must get the assistance of a second person. Important safety notes Remove both M12 x 50 mm screws on the DANGER underside of the platform floor. If unsuitable lifting gear is used to fit/remove Remove magnet I on switch J.

  • Page 285
    Tipper platform Make sure that the quick-change platform is lowered completely. The Y indicator lamp in the status area of the on-board computer must be not be lit and the ball sockets of the quick-change platform must rest completely on the balls. Switch off the engine.
  • Page 286
    Tipper platform Attach magnet E to switch F, e.g. with Insert pins : into the left and right sides of adhesive tape. the rear ball sockets ; and turn the handle The Y indicator lamp in the status area downwards. of the on-board computer remains off when Place locking pins = onto pins :.
  • Page 287
    Useful information ……286 Cleaning and care ……286 Maintenance ……..291…

  • Page 288: Cleaning The Interior

    This use care products that have been approved could impair the function of the seat for Mercedes-Benz. These care products can belts. be obtained from a Mercedes-Benz Service do not dry the seat belts in direct sunlight Centre.

  • Page 289: Cleaning

    In the case of damage, contact a Wash your vehicle more frequently if it gets qualified specialist workshop. dirty more often. ! Vehicles with Mercedes-Benz protective When used in dirt-intensive operating condi- chassis sealing: tions, the vehicle and the body should be reg- ularly cleaned and cared for.

  • Page 290: High-Pressure Cleaning

    Cleaning and care Examples of dirt-intensive operating condi- High-pressure cleaning tions or environments: WARNING Pesticide and fertiliser spreading: plant The water jet from a round-jet nozzle (dirt matter which touches, brushes against or grinder) can cause damage to tyres, suspen- gathers in the chassis or vehicle body, such sion components or air bellows that is not as cereal ears…

  • Page 291: Automatic Car Wash

    Only use wax-based protective agents for cleaning the radiator ( page 301). for engines that comply with Sheet No. 385.4 of the Mercedes-Benz Specifications for Service Products. Automatic car wash ! When using high-pressure or steam clean- ers, do not point the spray directly at radi-…

  • Page 292: Cleaning And Care

    Cleaning and care Clean the light-alloy wheels regularly. your driving style to the altered braking con- ditions. In addition, observe the notes in the «High- pressure cleaning» section ( page 288). The following vehicle parts in particular must be cleaned: lighting system After driving off-road or on a construc- windows…

  • Page 293: Opening/Closing

    When working on the vehicle, comply with all The Unimog’s chassis and underbody have safety regulations, such as operating instruc- been treated with a special dual-layer protec- tions, regulations concerning hazardous tive coating.

  • Page 294: Front Flap Closing

    Maintenance Take the square spanner out of the tool bag page 312). Unlock fasteners : with the square span- ner in the direction of arrow ;. Swing up the front flap in the centre. Remove safety prop A from retainer ? and swing it downwards.

  • Page 295: Coolant

    Maintenance Tighten quick-release fasteners ; on grab handle :. Vehicles with a mowing door: swing the additional mirror up and secure the hand- rail ( page 72). Coolant level WARNING The cooling system is pressurised, particu- larly when the engine is warm. If you open the cap, you could be scalded if hot coolant sprays out.

  • Page 296: Important Safety Notes

    Maintenance Replace green cap B and tighten it as far as it will go. Press on cover ? and insert spring A. If the coolant level in coolant expansion tank : is too low, the on-board computer displays the red event window with the * symbol .

  • Page 297: Automatic Gearshift

    Maintenance Checking the coolant level and topping ® Vehicles with Telligent automatic gear- shift ® Vehicles with Telligent gearshift or Tell- ® igent automatic gearshift: Max. mark Min. mark Screws Raise the tipper platform ( page 277). Cover Tilt the cab forwards ( page 314).

  • Page 298: Torque Converter Clutch

    Topping up the washer fluid Add a washer fluid concentrate according to Mercedes-Benz Specifications for Service Products Sheet No. 371.0 throughout the entire year. Adjust the mixing ratio to suit the outside temperature.

  • Page 299: Topping Up

    Maintenance Engine oil level Oil level of steering Checking the engine oil level Important safety notes Check the engine oil level before the start of WARNING every journey. Certain components in the engine compart- Check the engine oil level via the on-board ment could be very hot, e.g.

  • Page 300: Ing Hydraulics

    Maintenance Checking the oil level and topping up lifting cylinder of the tipper platform the oil auxiliary steering on the rear axle Important safety notes WARNING The hydraulic system is under high pressure and the hydraulic fluid may be hot. If work on the hydraulic system is carried out incor- rectly, high-pressure hydraulic fluid may spray out.

  • Page 301: Maintenance

    Maintenance Check the oil level of the power hydraulics Oil level of power hydraulics page 125). Important safety notes The oil level display of the power hydraulics must show approximately 52 l. WARNING Activate and then deactivate the power The hydraulic system is under high pressure hydraulics ( page 258).

  • Page 302: Replacing The Wiper Blades

    Maintenance After each period of use: ! When installing the new wiper blades, pay careful attention to the different lengths: Clean the stub of front PTO shaft : with a soft cloth. left wiper blade 900 mm Lightly grease the stub of front PTO right wiper blade 1000 mm shaft :.

  • Page 303: Engine Radiator

    Maintenance Mowing door wiper blade ! Only direct the compressed-air, steam or water jet towards the radiator surface in a vertical direction. Ensure that the radiator fins are not damaged. Remove any dirt from the radiator fins. Damaged or dirty radiator fins can cause the engine to overheat.

  • Page 304: Charge-Air Cooler

    Maintenance Cleaning the charge-air cooler and hydraulic oil cooling fan Swing air conditioning condenser = for- wards. Clean radiator core fin on air conditioning Protective grid = is designed so that the condenser = and on engine radiator ?. radiator core fin of charge-air cooler/oil Swing air conditioning condenser = and cooler ;…

  • Page 305: Fine Particle Filter

    Maintenance Cleaning the working hydraulics oil Cleaning the fine particle filter or the cooler active charcoal filter Rear right oil cooler Example: fine particle filter Clean protective grid : and radiator core When operating in very dirty conditions, e.g. fin ; of the working hydraulics oil cooler. when mowing, check the fine particle filter or the active charcoal filter several times a day and clean if necessary.

  • Page 306: Maintenance

    Maintenance Cleaning the air filter Cleaning the release valve on the air intake duct The release valve fills accordingly, depending on the nature of the work performed by your vehicle. Briefly press together release valve : on air intake duct ;. The dust particles in the valve fall out.

  • Page 307: Checking The Anti-Corrosion Pro Tection

    Tighten drain plug ;. tection. The vehicle can be provided with Mercedes- Benz protective chassis sealing. The Mercedes-Benz protective chassis sealing is an anti-corrosion wax with outstanding pro- tective qualities. On vehicles without Mercedes-Benz protec- tive chassis sealing, the cab is provided with body cavity protection and underbody pro- tection.

  • Page 308: Important Safety Notes

    Maintenance Mercedes-Benz Specification for Service If you come into contact with battery acid, Products. observe the following: immediately rinse battery acid off skin thor- Observe the notes in the «Tips on vehicle oughly with clean water and seek immedi- value retention» supplement.

  • Page 309
    Pull out and remove battery cover ; from been tested and approved by Mercedes-Benz guide =. for your vehicle. These batteries have an To fit: position battery cover ; and slide it increased discharge protection so that occu- into guide =.

  • Page 310: Disconnecting And Connecting

    Maintenance Disconnecting and connecting batter- Reconnecting the batteries Observe the safety notes on handling batter- ies. Disconnecting the batteries Ensure that: ® ! Vehicles with BlueTec exhaust gas after- the key is removed from the ignition lock treatment: do not disconnect the battery until the engine has been switched off for at all electrical consumers are switched off least five minutes.

  • Page 311: Care

    Maintenance The vent holes of the cell caps must be open. Otherwise, gases cannot escape. Clean blocked vent holes with a suitable tool, e.g. a piece of wire. Unscrew the cell caps first. Otherwise, there is the risk of a short circuit. Recharge batteries that are not in use with a no-load voltage of less than 12.4 V.

  • Page 312: Parking Up The Vehicle

    Connect the battery charger (see the man- ufacturer’s operating instructions). Parking up the vehicle When parking up the vehicle, special meas- ures according to Mercedes-Benz Specifica- tions for Service Products Sheet No. 383.0 need to be taken. For example, on vehicles ®…

  • Page 313
    Useful information ……312 Where will I find…? ……312 Cab …………. 314 Engine ……….318 Flat tyre ……….323 Electrical fuses ……… 327 Compressed-air system ….330 Jump-starting, tow-starting and towing away ……..331…

  • Page 314: Useful Information

    Where will I find…? Stowage compartment in the rear of the Useful information These Operating Instructions describe all the models and standard and optional equipment of your vehicle that were available at the time of going to print. Country-specific differences are possible.

  • Page 315: Where Will I Find

    Where will I find…? Window cleaner/scraper with tele- Assembling/disassembling the pump scopic pole lever (2-part) WARNING If you do not assemble the pump lever as described, the handle can slip out of the guide while pumping. There is a risk of injury. Make sure that the locking pin of the pump lever is engaged in the hole intended for the purpose.

  • Page 316: Chock

    Wheel chock WARNING There are moving components in the engine compartment. Certain components may con- tinue to move or suddenly move again even after the ignition has been switched off, e.g. the radiator fan. There is a risk of injury. If you have to carry out work in the engine compartment: switch off the ignition…

  • Page 317: Cab

    Switch off the auxiliary heating system page 104). The engine starts after tipping: turn the key to position 2 in the ignition lock. The engine does not start after tipping: turn the key to position 0 in the ignition lock. The steering lock must not engage. Remove all loose objects (e.g.

  • Page 318: Tilting Back

    Slide pump lever A from the vehicle tool Before every journey, make sure that: kit into wheel wrench ? ( page 312). the cab is locked Attach wheel wrench ? to bracket : the cab is engaged in driving position and using pump lever A.

  • Page 319
    Make sure during the journey that valve lever = is in «Tilt back» position 2. Make sure that the º indicator lamp in the instrument cluster goes out after you start the engine. When the º indicator lamp goes out, the cab is locked.

  • Page 320: Starting And Stopping The Engine With The Cab Tilted

    Engine Problems when tilting the cab Problem Possible causes/consequences and M Solutions The cab cannot be til- The hydraulic pump valve lever is in the «tilt back» position. ted. Set valve lever on hydraulic pump to the «tilt forwards» position page 314).

  • Page 321: Engine

    Engine Stopping the engine Environmental note Press external engine start/engine stop : Dispose of the water-fuel mixture in an envi- again. ronmentally responsible manner. Tilt the cab back to the driving position Environmental note page 314). Dispose of used filter elements, seals and fuel residue in accordance with relevant local reg- ulations.

  • Page 322: Fuel Prefilter With Water Separator Important Safety Notes

    Engine Tilt the cab forwards ( page 314). Replacing the fuel filter WARNING Certain components in the engine compart- ment could be very hot, e.g. the engine, the radiator and parts of the exhaust system. There is a risk of injury when accessing the engine compartment.

  • Page 323: Draining The Fuel Prefilter

    Engine Inspection window Avoid fire, naked flames, smoking and creat- ing sparks under all circumstances. Switch off Drain plug the ignition and auxiliary heating before car- Place a collector under drain plug C. rying out work to the fuel system. Always wear Open drain plug C.

  • Page 324: Bleeding The Fuel System

    Engine Fuel system with fuel prefilter Unscrew filter element A from filter head :. ! Do not bleed the fuel system by operating Unscrew water separator D from filter ele- the starter motor for an extended period of ment A and clean it or replace as neces- time.

  • Page 325: Flat Tyre

    The immobiliser may be activated. Turn the vehicle key back to the stop in the ignition lock. Restart the engine. approved by Mercedes-Benz. If the jack is Flat tyre used incorrectly, it could tip over while the Changing a wheel in the event of a flat vehicle is raised.

  • Page 326: Removing A Wheel

    Flat tyre hydraulic supports. This would cause dam- Position jack : under axle tube ; as age to the chassis frame. close as possible to the hub drive. make sure that the distance between the Right front wheel: set the front wheels to underside of the tyres and the ground does the straight-ahead position and position not exceed 3 cm.

  • Page 327
    Flat tyre All vehicles: loosen all wheel nuts and Wear protective eyewear. remove all but two opposing wheel nuts. Unscrew connector ; from tyre valve = and remove compressed-air hose :. Do not unscrew the last two wheel nuts until the wheel is resting on the wheel bolts On the spare wheel, unscrew cap A from and is not under load.

  • Page 328: Tyre Inflator Connection

    Flat tyre When using new or newly-painted wheel rims, check the tightening torque again after trav- elling approximately 1000 to 5000 km. Tyre inflator connection After fitting the wheel: Tighten the wheel nuts in a crosswise pat- tern. Observe the correct tightening torque page 357).

  • Page 329: Electrical Fuses

    Blown fuses must be replaced by fuses of the same type, identifiable by the colour and amperage, with the amperages specified in the fuse allocation chart. Further information can be obtained from a Mercedes-Benz Ser- vice Centre. WARNING If you manipulate, bridge or replace a faulty fuse with a fuse of a higher amperage, the electric cables could be overloaded.

  • Page 330: Layout

    (MCM) / exhaust gas after- ® treatment (ACM) AdBlue Drive control system (OPC) / supply unit (terminal 15) programmable special mod- ule (PSM) / Unimog trans- 15-pin trailer power socket / mission control module 7-pin trailer power socket, (TCMU) (terminal 15) front (terminal 30)

  • Page 331
    Electrical fuses Fuse module FA1 Fuse module FA2 Consumers Consumers 12-V power sockets; behind Unimog transmission control driver’s seat / centre con- module (TCMU) (terminal 30) sole / voltage transformer Unimog transmission control for headlamp range control- module (TCMU) (terminal 30)

  • Page 332: Compressed-Air System

    Compressed-air system Fuse module FA3 Relay module A31 Consumers Description 32-pin and 11-pin power Voltage supply (CAN) valve block socket for equipment (termi- Auxiliary heating (engine preheating nal 15) cut-off at D+) Central locking terminal 30 Central locking 24-V selectable power sup- ply in roof, terminal 15 Additional FleetBoard fuses Lifting cylinder / tempera-…

  • Page 333: Jump-Starting

    Jump-starting, tow-starting and towing away To fill with compressed air: remove cap cross section of approximately 35– on inflator connection :. 50 mm and insulated terminal clamps. Refill at filler connection :. When doing if the outside temperature drops below so, the filling pressure must correspond to Ò10 †, a discharged battery could freeze.

  • Page 334: Jump Lead

    Jump-starting, tow-starting and towing away If the batteries are discharged, jump-start the Disconnect the positive terminal clamp of vehicle by connecting to another vehicle. the jumps lead from the positive terminals. Attach positive terminal clamp cap ; and Before jump-starting, disconnect any negative terminal clamp cap :.

  • Page 335: Jump-Starting, Tow-Starting And Towing Away

    Further following when manoeuvring, tow-starting information can be obtained from a and towing away: Mercedes-Benz Service Centre. If the engine is not running and the spring-loaded parking brake cylinder is activated as a result of a loss of compressed air, the brakes may over- heat and be damaged.

  • Page 336: Attaching The Tow Bar

    Jump-starting, tow-starting and towing away Attaching the towbar ® Vehicles with Telligent automatic gearshift: depress the accelerator pedal. ® Vehicles with Telligent gearshift: immediately after the engine has started, depress the clutch pedal and shift the transmission to the neutral position. ®…

  • Page 337: Releasing The Spring-Loaded Park Ing Brake Cylinders

    Jump-starting, tow-starting and towing away Towing away vehicles with transmission, Releasing the spring-loaded parking transfer case or axle damage brake cylinders manually Remove the propeller shafts leading to the ! Undo the release bolt with a maximum driven axles. torque of 70 Nm. Do not use an impact wrench.

  • Page 338
    Jump-starting, tow-starting and towing away U 423 / U 427 / U 430 / U 527 / U 530 Overview Spring-loaded parking brake cylinder for parking and service brake Releasing the spring-loaded parking brake cylinders manually ! Undo the release bolt with a maximum torque of 70 Nm.
  • Page 339
    Useful information ……338 Important safety notes ….. 338 Tyre pressure ……..340…

  • Page 340: Tyres

    Important safety notes Useful information load or speed increases. There is a risk of an accident. These Operating Instructions describe all the You should never reduce the pressure of models and standard and optional equipment warm tyres. Observe the specified tyre pres- of your vehicle that were available at the time sure.

  • Page 341: Condition

    Important safety notes the condition of the tread across the entire Check the tyres regularly for signs of damage width of all tyres. and replace any damaged tyres immediately. Minimum tyre tread depth for: Check the condition of the tyres regularly, at summer tyres: 3 mm least every two weeks and before long jour- M+S tyres: 4 mm…

  • Page 342: Important Safety Notes

    Observe You should never reduce the pressure of the relevant legal requirements for each warm tyres. Observe the specified tyre pres- country. Any Mercedes-Benz Service Centre sure. can provide information on obtaining a man- ufacturer’s certificate.

  • Page 343
    Tyre pressure imum permissible axle loads given in the Determining tyre pressure vehicle documents. For off-road driving, the minimum tyre pres- sures must be set in accordance with the «Tyre pressure reductions for off-road driv- ing» table ( page 352). Example: tyre designation Read tyre size : and tyre load-bearing capacity ;…

  • Page 344: On Firm Surfaces

    Tyre pressure Tyre pressure table Tyre pressures for operation on firm surfaces U 216 / U 218 / U 318, gross vehicle weight 7,500 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 335/80 R 20 2900 / 4400 4800…

  • Page 345
    Tyre pressure U 216 / U 218 / U 318, gross vehicle weight 8,500 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 335/80 R 20 3900 / 4800 4800 3.4 / 4.4 MPT81 147K 3.4 / 4.4…
  • Page 346
    Tyre pressure U 216 / U 218 / U 318, gross vehicle weight 10,000 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 335/80 R 20 4700 / 5200 5500 4.3 / 5.0 MPT81 147K 4.3 / 4.9…
  • Page 347
    Tyre pressure U 318, gross vehicle weight 11,000 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 405/70 R 20 5200 / 5500 6000 4.2 / 4.4 SP T9 152J 425/75 R 20 5200 / 5500 6000 3.3 / 3.5…
  • Page 348
    Tyre pressure U 423 / U 427 / U 430, gross vehicle weight 11,990 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 385/65 R 22.5 5200 / 6800 7000 4.6 / 6.4 HTC1 / HSW2 SCAN 160K 4.2 / 5.9…
  • Page 349
    Tyre pressure U 423 / U 427 / U 430, gross vehicle weight 13,000 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 275/90 R 22.5 6300 / 6900 6900 7.3 / 8.0 153J 365/85 R 20 5700 / 6800…
  • Page 350
    Tyre pressure U 423 / U 427 / U 430, gross vehicle weight 13,800 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 385/65 R 22.5 6200 / 6900 7800 5.7 / 6.5 HTC1 / HSW2 SCAN 160K 5.3 / 6.0…
  • Page 351
    Tyre pressure U 527 / U 530, gross vehicle weight 11,990 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 365/85 R 20 5200 / 6800 7000 3.6 / 4.9 164G 395/85 R 20 5200 / 6800 7000 3.6 / 4.9…
  • Page 352
    Tyre pressure U 527 / U 530, gross vehicle weight 13,000 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 455/70 R 24 5500 7500 SP T9 154G U 527 / U 530, gross vehicle weight 13,200 kg Tyres Axle load in kg Tyre pressure in bar…
  • Page 353
    Tyre pressure U 527 / U 530, gross vehicle weight 15,500 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 385/65 R 22.5 6700 / 7200 9000 6.3 / 6.9 HTC / HSW Scan 160K 5.8 / 6.4 162K/…
  • Page 354
    Tyre pressure U 527 / U 530, gross vehicle weight 16,500 kg Tyres Axle load in kg Tyre pressure in bar Front Rear Up to / max. 385/65 R 22.5 7500 9000 HTC / HSW Scan 160K 162K/ 164J 385/65 R 22.5 7200 / 7500 9500 6.4 / 6.7…
  • Page 355
    Tyre pressure Tyres Operating conditions A = slightly yielding surface (farmland, grassland, unpaved road), v 50 km/h B = highly yielding surface (sand, mud), v 20 km/h C = only in an emergency, only for a brief period, 0 to 10 km/h SP T9 MPT 81 SPPG8…
  • Page 356
    Tyre pressure ted in the table (size and tread). Applying these values to other designs/treads is not permitted. Inflate underinflated tyres at normal operating temperature to a level appro- priate for driving on the road: set a higher tyre pressure than that given in the table for on-road driving.
  • Page 357
    Useful information ……356 Vehicle identification plates …. 356 Operating data ……..357 Service products ……. 360 Capacities ………. 367 Hydraulic system ……370 Vehicle dimensions ……375 Information on the compressed-air reservoir ……….379 Compressed-air reservoir identifi- cation plates ……..380…

  • Page 358: Useful Information

    Information on the vehicle identifica- tion plate Engine number : is engraved on the lower section of the crankcase front edge. Further information can be obtained from a Mercedes-Benz Service Centre. Vehicle type Basic headlamp setting Rear axle ratio…

  • Page 359: Operating Data

    Operating data Operating data Engine Type U 216 U 218 / U 318 Engine model ser- 934.971 934.971 Engine power output 115 kW 130 kW according to DIN at rated engine speed Cylinder arrange- 4-cylinder in-line 4-cylinder in-line ment Emission class Euro 6 Euro 6 Torque (max.) at…

  • Page 360
    Operating data Engine Type U 430 / U 530 Engine model ser- 936.971 Engine power output 220 kW according to DIN at rated engine speed Cylinder arrange- 6-cylinder inline ment Emission class Euro 6 Torque (max.) at 1200 Nm engine speed at 1200 to 1600 rpm Idling speed Approx.

  • Page 361: Spring-Loaded Parking Brake Cyl Inders

    Operating data PTO shaft Engine speed at a front PTO shaft rotational 2140 rpm speed of 1000 rpm Direction of rotation Clockwise Continuous operation output 160 kW Profile of front PTO shaft in accordance with 1Ø inch splined shaft SAE J499a standard The front PTO shaft stub can be twisted to enable equipment to be coupled up easily Tyre pressure…

  • Page 362
    ® ® You can recognise service products approved AdBlue (BlueTec exhaust gas aftertreat- by Mercedes-Benz by the following inscrip- ment reduction agent) tion on the container: WARNING MB-Freigabe (e.g. MB-Freigabe 228.51) Service product can be poisonous and haz- ardous to health. There is a risk of injury.

  • Page 363: Service Products

    Operator’s Manual are not permitted. Only use engine oils complying with Sheet No. Brake fluid 228.51 or 228.31 of the Mercedes-Benz WARNING Specifications for Service Products. Service product can be poisonous and haz- Engine oils according to Sheet No. 228.51 ardous to health.

  • Page 364: Service Product

    Sheet No. If, when changing the transmission oil, a min- 228.51 of the Mercedes-Benz Specifications eral oil is to be used instead of synthetic oil, for Service Products. you must first make sure that this is permis- sible.

  • Page 365: General Notes

    Only use corrosion inhibitor/antifreeze equipment/assemblies. approved by Mercedes-Benz, according to If you change grades of hydraulic fluid, the Sheet No. 325.5 or 326.5. This prevents dam- entire hydraulic system must be fully emptied age to the engine cooling system and engine.

  • Page 366: Important Safety Notes

    Service products Synthetic esters patible hydraulic oil is expressly ordered as an option (code HB2 or code H97). An environmentally compatible hydraulic fluid is extremely important. Besides the operating conditions, service life factor (oil Diesel fuels change interval) and the high price difference, the economic aspect must also be taken into Important safety notes account.

  • Page 367: Service Product

    8 †. sulphur content can be obtained from the This improves the flow characteristics of the Mercedes-Benz Specification for Service fuel. Products according to Sheet No. 136.2. Fur- ther information can be obtained from a Mercedes-Benz Service Centre.

  • Page 368: Disposal

    Service products unalloyed steel ® If you come into contact with AdBlue observe the following: galvanised steel ® If AdBlue is stored in these types of con- ® immediately wash AdBlue from your skin tainer, constituents of these metals may with water and soap.

  • Page 369: Capacities

    Capacities Capacities Capacity approximately Service product (Sheet Number) Engine with oil fil- 4-cylinder 17.0 l SAE 5W-30 engine engine oil (228.51) page 361) 6-cylinder 25.0 l engine Transmission UG 100 11.0 l SAE 75W-80 trans- (718.840) mission oil (235.41) With working 13.0 l gears With crawler…

  • Page 370
    Capacities Capacity approximately Service product (Sheet Number) Hydrostatic fan, Initial filling 75.0 l on vehicles with Permissible 35.0 l working hydraul- amount to be removed Working hydraul- Initial filling 75.0 l Permissible 35.0 l amount to be removed Power hydraulics Initial filling 52.0 l Permissible…
  • Page 371
    Capacities Capacity approximately Service product (Sheet Number) Battery cable Acid-proof grease terminals (350.0) Fuel tank U 216 / 145 l Diesel fuel (131.0, U 218 / U 137.0) 318 / U 423 K page 364) Optional 200 l equipment: U 318 / U 423 U 423 L / 200 l…

  • Page 372: Schematic Diagram Of Working Hydraulics

    Hydraulic system Hydraulic system Hydraulic system schematic: working hydraulics Vehicle with gear pump Schematic diagram of working hydraulics, circuit I and circuit II, 4-cell, with snow plough load relief Blue hydraulic connection 7, circuit I Blue hydraulic connection 8, circuit I Proportional valve for hydraulic connection 1 to 8, circuit I Hydraulic connection, separate return flow line, circuit II Hydraulic connection, circuit II…

  • Page 373
    Hydraulic system Yellow hydraulic connection 5, circuit I Yellow hydraulic connection 6, circuit I Vehicles with positioning pump Schematic diagram of working hydraulics, circuit I and circuit II, 4-cell, with snow plough load relief Blue hydraulic connection 7, circuit I Blue hydraulic connection 8, circuit I Proportional valve for hydraulic connection 1 to 8, circuit I Hydraulic connection, separate return flow line, circuit II…

  • Page 374: Schematic Diagram Of Power Hydraulics

    Hydraulic system Hydraulic connection, circuit II Hydraulic connection, separate return flow line for circuit I or circuit II Load-sensing connection Yellow hydraulic connection 5, circuit I Yellow hydraulic connection 6, circuit I Hydraulic system schematic: power hydraulics Schematic diagram of power hydraulics (circuit III and circuit IV) Propeller shaft Positioning pump, circuit III Positioning pump, circuit IV…

  • Page 375
    Hydraulic system Hydraulic connections Working hydraulics, without code H86: Circuit I Plug-type coupling ISO 16028 — size 12.5 Red hydraulic connections 1, 2 Green hydraulic connections 3, 4 Yellow hydraulic connections 5, 6 Blue hydraulic connections 7, 8 Circuit II red: pressure line: ISO 16028 — size 19, con- nector black: separate return flow line: ISO 16028…

  • Page 376: Hydraulic System

    Hydraulic system Hydraulic system flow rates Flow rates, vehicles with a gear pump Version Rated engine speed Pressure in bar Working hydraulics as single-cir- 2200 Approximately 240 cuit hydraulic system Working hydraulics as dual-circuit 2200 Approximately 240 hydraulic system Power hydraulics 2200 Approximately 280 Version…

  • Page 377: Vehicle Dimensions

    Vehicle dimensions Version Circuit III Circuit IV Power hydraulics 125 l/min 125 l/min The flow rates are calculated on a theoretical basis. Losses are therefore not taken into account (efficiency). Vehicle dimensions All height values refer to the tyres and vehicle loads listed in the table below.

  • Page 378
    Vehicle dimensions Vehicle type U 216 / 218 U 318 Vehicle model designation 405.090 405.104 number Tyres 365/80 R 20 365/80 R 20 Vehicle load: Front axle 3500 kg 3500 kg Rear axle 5500 kg 5500 kg Gross weight 9000 kg 9000 kg : Angle of approach, for 25°…

  • Page 379: Vehicle Dimensions

    Vehicle dimensions Vehicle type U 423 K U 427 K / U 430 K Vehicle load: Front axle 6100 kg 6100 kg Rear axle 7700 kg 7700 kg Gross weight 13800 kg 13800 kg : Angle of approach, for 33° 33°…

  • Page 380
    Vehicle dimensions Vehicle type U 423 L / U 427 L / U 430 L ; Front overhang 1050-1150 mm = Wheelbase 3600 mm ? Overall length 5600 mm A Angle of departure 42° B Trailer coupling height 873 mm C Frame height at rear 1144 mm D Load platform height…

  • Page 381: Information On The Compressed-Air Reservoir

    Information on the compressed-air reservoir Vehicle type U 527 K / U 530 K U 527 L / U 530 L B Trailer coupling height 869 mm 869 mm C Frame height at rear 1141 mm 1141 mm D Load platform height 1435 mm 1435 mm E Dropside height…

  • Page 382: Compressed-Air Reservoir Identification Plates

    Compressed-air reservoir identification plates formed on the pressure-bearing walls of the reservoir (casing, base, ring nuts). g – the internal supply pressure may exceed maximum operating pressure P by not more than 10% for a brief period. Compressed-air reservoir identifica- tion plates Example: identification plate on the steel reservoir Manufacturer…

  • Page 383
    Publication details Internet Further information about Mercedes-Benz vehicles and about Daimler AG can be found on the following websites: http://www.mercedes-benz.com http://www.daimler.com Editorial office You are welcome to forward any queries or suggestions you may have regarding these Operating Instructions to:…
  • Page 384
    É4055840516_ËÍ 4055840516 Order no. 6518 5119 02 Part no. 405 584 05 16 Edition 04-15…

Источник

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Unimog. Всякие разные мануалы

Данная тема только для хранения мануалов. Все вопросы отдельно. Нарушителю бан.

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Re: Unimog. Всякие разныемануалы

Сообщение Добрый Фей » 23.03.15 13:51

тормозная система.
Место расположение, функционал, варианты исполнения

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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 14:03

снятие установка топливной системы

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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:23

Тел. +7 910 GAZ 66 15
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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:24

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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:24

Тел. +7 910 GAZ 66 15
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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:28

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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:29

09.pdf
мойка чистка консервация американцы
(4.48 МБ) 183 скачивания

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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:30

Тел. +7 910 GAZ 66 15
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Re: Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 23.03.15 15:31

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rencom

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:27

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:29

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

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rencom

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:31

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:34

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:37

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

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Unimog. Всякие разные мануалы

Сообщение rencom » 07.12.15 21:38

Внедорожник может проехать через лес, если диаметр деревьев в дюймах не превышает вес внедорожника в тоннах.

Добрый Фей

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Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 20.04.16 16:34

Раритет мля. Инструкция по эксплуатации Unimog U1400-U1800

Тел. +7 910 GAZ 66 15
Помогу с документами на переоборудование А/М
Строим машины
Устанавливаю и привожу КМУ

В умелых руках и член — балалайка, а в неумелых и «киска» хуже варежки!

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Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 16.08.16 8:34

строительство надстроек на Unimog ( полезно не только унимоговодам)

Тел. +7 910 GAZ 66 15
Помогу с документами на переоборудование А/М
Строим машины
Устанавливаю и привожу КМУ

В умелых руках и член — балалайка, а в неумелых и «киска» хуже варежки!

Добрый Фей

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Unimog. Всякие разные мануалы

Сообщение Добрый Фей » 16.08.16 8:35

строительство надстроек на Unimog ( полезно не только унимоговодам) часть 2

Тел. +7 910 GAZ 66 15
Помогу с документами на переоборудование А/М
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В умелых руках и член — балалайка, а в неумелых и «киска» хуже варежки!

Источник

Посмотреть инструкция для Mercedes-Benz Unimog (2016) бесплатно. Руководство относится к категории Автомобили, 1 человек(а) дали ему среднюю оценку 7.7. Руководство доступно на следующих языках: английский. У вас есть вопрос о Mercedes-Benz Unimog (2016) или вам нужна помощь? Задайте свой вопрос здесь

Не можете найти ответ на свой вопрос в руководстве? Вы можете найти ответ на свой вопрос ниже, в разделе часто задаваемых вопросов о Mercedes-Benz Unimog (2016).

Как перевести мили в километры?

Где я могу узнать идентификационный номер транспортного средства Mercedes-Benz?

Что такое идентификационный номер транспортного средства (VIN)?

Когда транспортному средству Mercedes-Benz требуется техническое обслуживание?

Когда следует заменять тормозную жидкость на Mercedes-Benz?

В чем разница между топливом E10 и E5?

Одна или несколько дверей не открываются изнутри. Что мне делать?

Автомобильный радиоприемник не включается, что делать?

Инструкция Mercedes-Benz Unimog (2016) доступно в русский?

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Mercedes-Benz Unimog Service Manual

Unimog

Operating Instructions

Symbols

G WARNING

Warning notes make you aware of dangers which could pose a threat to your health or life, or to the health and life of others.

HEnvironmental note

Environmental notes provide you with information on environmentally aware actions or disposal.

! Notes on material damage alert you to dangers that could lead to damage to your vehicle.

i These symbols indicate useful instructions or further information that could be helpful to you.

XThis symbol designates an instruction you must follow.

XSeveral consecutive symbols indicate an instruction with several steps.

(Ypage) This symbol tells you where you can find further information on a topic.

YY This symbol indicates a warning or an instruction that is continued on the next page.

Display This text indicates a message on the display.

Welcome to the world of Mercedes-Benz

Before you first drive off, read these Operating Instructions carefully and familiarise yourself with your vehicle. Please adhere to the information and warning notes in these Operating Instructions for your own safety and to ensure a longer operating duration of the vehicle. Failure to observe the instructions may lead to damage to the vehicle or personal injury.

The equipment or model designation of your vehicle may differ according to:

Rmodel

Rorder

Rcountry specification Ravailability

The illustrations in this manual show a left- hand-drive vehicle. The location of vehicle parts and controls for right-hand drive vehicles differ accordingly.

Mercedes-Benz is constantly updating its vehicles to the state of the art.

Mercedes-Benz therefore reserves the right to introduce changes in:

Rdesign Requipment Rtechnical features

Therefore, the descriptions provided may occasionally differ from your own vehicle.

The following are components of the vehicle: ROperating Instructions

RMaintenance or Service Booklet REquipment-dependent supplements

Always keep these documents in the vehicle. If you sell the vehicle, always pass the documents on to the new owner.

i You can get to know some of the important features of your vehicle in German and English in the interactive Operating Instructions on the Internet at:

www.mercedes-benz.de/ betriebsanleitung-unimog

You can also use the Mercedes-Benz Guide smartphone app:

Apple® iOS

Android™

Please note that the Mercedes-Benz Guide app may not yet be available in your country.

The technical documentation team at Daimler AG wishes you safe and pleasant motoring.

4055840516 É4055840516_ËÍ

Contents 3

Index ……………………………………………….

4

Introduction …………………………………..

27

At a glance …………………………………….

35

Safety ……………………………………………

47

Opening and closing ………………………

55

Driver’s workstation ………………………

63

Climate control ………………………………

97

On-board computer and displays ….

109

Audio systems …………………………….

147

Driving mode ……………………………….

157

Hydraulic system …………………………

227

Working mode ……………………………..

261

Maintenance and care ………………….

285

Breakdown assistance …………………

311

Wheels and tyres …………………………

337

Technical data ……………………………..

355

4Index

1, 2, 3 …

24 V socket

92

Centre console …………………………..

A

ABS (Anti-lock Braking System)

165

ABS Off-road program ………………..

Braking with anti-lock protection …

165

Important safety notes ………………

164

ABS off-road program

Activating/deactivating ……………..

165

Access steps

Cleaning …………………………………..

288

Important safety notes ………………

288

Tailgate ……………………………………

276

Active charcoal filter

Cleaning …………………………………..

303

AdBlue®

Additive …………………………………..

366

Consumption ……………………………

215

Disposal …………………………………..

366

Gauge ……………………………………..

111

General notes …………………………..

365

High outside temperatures …………

366

Important safety notes ………………

218

Low outside temperatures ………….

366

Purity ………………………………………

366

Refuelling …………………………………

218

Service product ………………………..

365

Storage ……………………………………

366

Tank ………………………………………..

218

AdBlue® empty (display message)

Yellow event window …………………

131

AdBlue® reserve (display mes-

sage)

Yellow event window …………………

131

AdBlue® very low (display mes-

sage)

Yellow event window …………………

131

Additional mirror

Vehicles with mowing door …………..

72

Additional turn signal

Replacing bulbs ………………………….

83

Adjusting

Auxiliary headlamps …………………….

78

Adjusting the headlamp range ………..

75

Adjusting the volume

Audio equipment ………………………

122

Radio ………………………………………

122

Air conditioning

General notes …………………………….

98

Air-conditioning system

Climate control …………………………..

99

Switching on/off ………………………

101

Air-recirculation mode

Activating/deactivating ……………..

100

Airflow

Setting …………………………………….

100

Alarm

Operating (on-board computer) …..

120

Attachments/add-on equipment …….

31

Audio equipment

Adjusting the volume (steering

wheel buttons) ………………………….

122

Operating (on-board computer) …..

122

Audio system

Bluetooth® settings …………………..

153

General notes …………………………..

148

Important safety notes ………………

148

Operating system (overview) ………

150

Automatic car wash ……………………..

289

Automatic gearshift

see Telligent automatic gearshift

Auxiliary consumers …………………….

327

Auxiliary headlamp

Turn signal lamp …………………………

83

Auxiliary headlamps

General notes …………………………….

77

Lighting system ………………………….

77

Replacing bulbs ………………………….

83

Auxiliary heating

Air distribution and temperature ….

105

Engine preheating ……………………..

106

Fuels ……………………………………….

102

Immediate heating mode ……………

104

Important safety notes ………………

102

Mandatory switch-off …………………

103

Preselected heating mode ………….

105

Problem (fault) ………………………….

107

Timer ………………………………………

104

Auxiliary heating system

Alarm function ………………………….

106

Axle loads

Vehicle identification plate …………

356

Axle reduction ratio

Vehicle identification plate …………

356

B

Ballast weights

Weights ……………………………………

262

Batteries

Care ………………………………………..

309

Charging ………………………………….

309

Checking the fluid level ……………..

308

Disconnecting and connecting …….

308

Disconnecting/connecting the

battery cover ……………………………

307

Important safety notes ………………

306

Maintenance …………………………….

306

Battery cover

Disconnecting/connecting …………

307

Battery isolator switch

Interrupting the voltage supply ……..

91

Re-establishing a voltage supply ……

91

Voltage supply ……………………………

90

Before pulling away

Checking the supply pressure in

the compressed-air brake system ..

161

Important safety notes ………………

159

Bleeding the fuel system

With prefilter …………………………….

322

Without prefilter ………………………..

322

BlueTec® exhaust gas aftertreat-

ment

AdBlue® service product …………….

365

Notes ………………………………………..

30

Status indicator ………………………..

114

Bluetooth®

Activating/deactivating ……………..

154

Connection requirements …………..

154

Notes ………………………………………

153

Pairing a mobile phone ………………

154

Settings …………………………………..

153

Body

Cleaning …………………………………..

287

Bottle holder

Important safety notes ………………..

93

Index

5

Brake fluid

Hydraulic clutch mechanism sys-

tem …………………………………………

361

Notes ………………………………………

361

Brake lamp

Replacing bulbs ………………………….

85

Brake supply pressure in circuit 1

too low (display message)

Red event window …………………….

139

Brake system

Checking for leaks …………………….

163

Service brake ……………………………

163

Brakes

Checking for leaks in the

compressed-air brake system ……..

163

Display message in the red event

window ……………………………………

142

Brakes, axle 1 Maintenance due

immediately (display message)

Yellow event window …………………

134

Braking

ABS …………………………………………

164

Anti-lock protection …………………..

165

Continuous brake ……………………..

167

Engine brake …………………………….

167

Four-wheel parking brake …………..

166

Parking brake …………………………..

166

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Breakdown assistance

Bleeding the fuel system …………….

322

Cab safety prop ………………………..

312

Charging the compressed-air sys-

tem from an outside source ………..

330

Chock ……………………………………..

314

Compressed-air pistol with

compressed-air hose …………………

312

Draining the fuel prefilter ……………

321

Fire extinguisher ……………………….

312

First-aid kit ………………………………

312

Fuses ………………………………………

327

Important safety notes ………………

312

Jack ………………………………………..

312

Jump-starting ……………………………

331

Pump lever, storing ……………………

312

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Renewing the fuel filter ………………

320

6Index

Replacing the fuel prefilter ………….

319

Square spanner ………………………..

312

Starting and stopping the engine

with the cab tilted ……………………..

318

Tilting the cab …………………………..

314

Tool bag …………………………………..

312

Towing and tow-starting …………….

333

Tyre inflator hose ………………………

312

Warning lamp ……………………………

312

Warning triangle ……………………….

312

Wheel wrench …………………………..

312

Window cleaner/scraper ……………

313

Buttons

see On-board computer

C

Cab

Cable ducts ………………………………..

95

Notes on tilting …………………………

314

Problems in tilting the cab ………….

318

Tilting ………………………………………

314

Tilting back ………………………………

316

Tilting forwards …………………………

315

Tilting unit ………………………………..

314

Cab safety prop

Vehicle tool kit ………………………….

312

Cab tilting pump

Pump lever ……………………………….

313

Cable ducts

Cab …………………………………………..

95

Cables and compressed-air lines

Trailer ……………………………………..

220

Camera

Driving systems ………………………..

196

Important safety notes ………………

196

Capacities (technical data) ……………

367

Care

see Cleaning and care

CD radio

Anti-theft protection ………………….

148

Bluetooth® settings …………………..

153

Function overview ……………………..

153

Operating system (overview) ………

150

Centre console

Front …………………………………………

40

Rear ………………………………………….

41

Switch panel overview …………………

40

Changing a bulb

Front foglamps ……………………………

83

Overview of bulbs ……………………….

81

Rotating beacon ………………………….

86

Side-mounted turn signal lamps ……

84

Strobe light ………………………………..

87

Working-area lamp ………………………

86

Changing a wheel

Fitting a wheel ………………………….

325

Important safety notes ………………

323

Positioning a jack ……………………..

324

Removing a wheel ……………………..

324

Retightening wheel nuts …………….

326

Tyre inflator connection ……………..

326

Changing bulbs

Licence plate lighting …………………..

85

Notes ………………………………………..

79

Perimeter lamp …………………………..

85

Chassis

Cleaning …………………………………..

287

Chassis protection

Cleaning and care ……………………..

290

Check tyre pressure (display mes-

sage)

Red event window …………………….

143

Checking the anti-corrosion pro-

tection …………………………………………

305

Child

Restraint system …………………………

52

Cleaning

Active charcoal filter ………………….

303

Fine particle filter ………………………

303

Cleaning and care

Access steps ……………………………

288

After driving off-road or on a con-

struction site ……………………………

290

Automatic car wash …………………..

289

Chassis and body ………………………

287

Chassis and underbody protec-

tion …………………………………………

290

cleaning seat covers ………………….

286

Cleaning the exterior …………………

286

Cleaning the interior ………………….

286

Engine cleaning ………………………..

289

High-pressure cleaning ………………

288

Light-alloy wheels ……………………..

289

Notes on care …………………………..

286

Seat belts ………………………………..

286

Cleaning the air filter

Maintenance …………………………….

304

Cleaning the interior

Cleaning and care ……………………..

286

Cleaning the radiator

Air conditioning condenser …………

301

Charge-air cooler ………………………

302

Engine radiator …………………………

301

Hydraulic oil cooling fan …………….

302

Hydrostatic drive system oil

cooler ……………………………………..

303

Important safety notes ………………

301

Power hydraulics oil cooler …………

302

Radiator quick cleaning system …..

191

Torque converter clutch oil cooler ..

303

Working hydraulics oil cooler ………

303

Cleaning the release valve on the

air intake duct

Maintenance …………………………….

304

Cleaning the vehicle exterior

Cleaning and care ……………………..

286

Important safety notes ………………

286

Climate control

Air conditioning ………………………..

101

Auxiliary heater …………………………

102

Cooling ……………………………………

101

Dehumidifying …………………………..

101

Demisting the windscreen ………….

101

Function control panel …………………

99

Mixed air operation ……………………

100

Overview ……………………………………

99

Residual heat ……………………………

101

Setting the air distribution ………….

100

Setting the air vents ………………….

101

Setting the airflow …………………….

100

Setting the temperature …………….

100

Switching air-recirculation mode

on/off ……………………………………..

100

Switching windscreen heating

on/off ……………………………………….

90

Clutch

Faulty, Visit workshop (display

message in the yellow event win-

dow) ………………………………………..

136

Heavily loaded (display message

in the grey event window) …………..

130

Heavily loaded (display message

in the yellow event window) ………..

136

Index 7

Clutch actuation system

see Hydraulic clutch actuation system

Clutch faulty (display message)

Red event window …………………….

141

Clutch pedal

Folding out (display message,

grey event window) ……………………

130

Clutch/transmission circuit

Checking the supply pressure ……..

161

Cockpit

Overview ……………………………………

36

Switch panel overview …………………

40

Cold climate package

Before cold-starting …………………..

224

Cold-resistant service products …..

224

Cold-start limits ………………………..

224

Coolant preheating ……………………

224

Engine does not start …………………

225

General notes …………………………..

224

Starting the engine ……………………

225

Winter driving …………………………..

224

Combination switch

Lighting system ………………………….

75

Overview ……………………………………

44

Compressed-air brake system

Checking the reservoir pressure ….

161

Draining …………………………………..

304

Compressed-air connection

Cab …………………………………………..

94

Compressed-air lines and cables

Trailer ……………………………………..

220

Compressed-air pistol with

compressed-air hose

Vehicle tool kit ………………………….

312

Compressed-air reservoir

Draining …………………………………..

304

Identification plate …………………….

380

Technical data ………………………….

379

Compressed-air reservoir circuit 1

Draining …………………………………..

304

Compressed-air reservoir circuit 2

Draining …………………………………..

304

Compressed-air reservoir for aux-

iliary consumers

Draining …………………………………..

304

Compressed-air reservoir for tyre

pressure control system

Draining …………………………………..

304

8Index

Compressed-air reservoir regener-

ation

Draining …………………………………..

304

Compressed-air system

Charging from an outside source …

330

Display message in the yellow

event window ……………………………

135

Condensation in compressed-air

reservoir (display message)

Yellow event window …………………

135

Constant working speed

Engine speed setting …………………

263

Constant working speed mode

Activating/deactivating using the

control lever and with the blue

button ……………………………………..

264

Activating/deactivating using the

control lever without the blue but-

ton ………………………………………….

264

Activating/deactivating with the

buttons on the steering wheel …….

263

Consumption

AdBlue® …………………………………..

215

Fuel …………………………………………

215

Oil (engine) ………………………………

215

Continuous brake

Activating/deactivating ……………..

168

Important safety notes ………………

167

Continuous consumers

Working hydraulics circuit I …………

252

Control lever

Changing the installation position ….

95

Conversions/equipment ………………..

31

Coolant

Additive with antifreeze protec-

tion …………………………………………

362

Additive without antifreeze pro-

tection …………………………………….

362

Checking coolant level and top-

ping up …………………………………….

293

Service product ………………………..

362

Coolant level too low (display mes-

sage)

Red event window …………………….

140

Coolant temperature

Checking (on-board computer) ……

125

Coolant temperature too high (dis-

play message)

Yellow event window …………………

135

Crawler gears

With Telligent® automatic gear-

shift ………………………………………..

184

With Telligent® gearshift …………….

184

Cruise control

Activating …………………………………

194

Activating while driving ………………

194

Activation conditions …………………

194

Adjusting the speed tolerance …….

195

Deactivating ……………………………..

196

Driving …………………………………….

195

Driving tips ………………………………

195

Important safety notes ………………

193

Overtaking ……………………………….

196

Overview ………………………………….

194

Selecting ………………………………….

194

Setting a speed …………………………

195

Setting the speed and the speed

tolerance …………………………………

195

Cruise control lever

Hydrostatic drive system ……………

205

Overview ……………………………………

44

Telligent automatic gearshift ………

175

Telligent gearshift ……………………..

169

Cumulation

Working hydraulics circuit II, vehi-

cles with gear pump ………………….

255

Cup holder

Important safety notes ………………..

93

D

Data plate

Engine ……………………………………..

356

Daylight driving lamps

Switching on/off …………………………

74

Declarations of conformity ……………..

29

Device camera

Connecting ………………………………

197

Driving systems ………………………..

196

General notes …………………………..

197

Switching on/off ………………………

198

Diagnostic data

Calling up (on-board computer) …..

125

Diagnostics connection

Operating safety and vehicle

approval …………………………………….

29

Diesel

Refuelling …………………………………

216

Diesel fuels

Fuel additives …………………………..

365

Important safety notes ………………

364

Low outside temperatures ………….

365

Setting the fuel grade (sulphur

content) in the on-board com-

puter ……………………………………….

364

Diesel particle filter

Automatic regeneration ……………..

213

Blocking regeneration ………………..

214

Filter replacement …………………….

215

Full, Stop vehicle, Consult service

centre (display message in the red

event window) ………………………….

139

Important safety notes ………………

213

Manual regeneration not possible

(display message, grey event win-

dow) ………………………………………..

129

Regeneration disabled (display

message in the grey event win-

dow) ………………………………………..

129

Starting manual regeneration ……..

214

Diesel particle filter full, engine

performance is reduced (display

message)

Yellow event window …………………

131

Diesel particle filter saturated (dis-

play message)

Yellow event window …………………

131

Diesel particle filter saturation

level increased (display message)

Yellow event window …………………

131

Diesel reserve (display message)

Yellow event window …………………

134

Differential lock

Engaging ………………………………….

190

Important safety notes ………………

190

Differential locks

Disengaging ……………………………..

190

Diodes

Layout ……………………………………..

328

Dipped-beam headlamps

Replacing bulbs ………………………….

82

Index

9

Setting for driving abroad (sym-

metrical) ……………………………………

73

Switching on/off …………………………

74

Direction of travel preselection

Telligent automatic gearshift with

cruise control lever ……………………

176

Telligent gearshift with cruise con-

trol lever ………………………………….

170

Telligent® automatic gearshift

with operating lever …………………..

176

Telligent® gearshift with operat-

ing lever …………………………………..

170

Display

Instrument cluster ………………………

38

On-board computer …………………..

115

Outside temperature ………………….

112

Setting the language (on-board

computer) ………………………………..

127

Time ………………………………………..

112

Total distance recorder ………………

112

Trip meter ………………………………..

112

Display and instrument cluster

controls malfunction (display mes-

sage)

Yellow event window …………………

137

Display messages

see Grey event window

see Red event window

see Yellow event window

Distance recorder

Total distance recorder ………………

112

Doors

Access steps (entering and exit-

ing) …………………………………………..

60

Entering and exiting …………………….

60

Grab handles (entering and exit-

ing) …………………………………………..

60

Mowing door, important safety

notes ………………………………………..

57

Normal door, important safety

notes ………………………………………..

56

Draining

Compressed-air reservoir circuit

1 …………………………………………….

304

Compressed-air reservoir circuit

2 …………………………………………….

304

Compressed-air reservoir for aux-

iliary consumers ……………………….

304

10 Index

Compressed-air reservoir for tyre

pressure control system …………….

304

Compressed-air reservoir regen-

eration …………………………………….

304

Fuel prefilter …………………………….

321

Drive control faulty (display mes-

sage)

Yellow event window …………………

135

Driving abroad

Lighting system ………………………….

73

Symmetrical dipped beam ……………

73

Driving and braking characteris-

tics

Changed (display message in the

red event window) …………………….

142

Driving mode

Differential lock ………………………..

190

Radiator quick cleaning system …..

191

Torque converter clutch ……………..

185

Tyre pressure control system ……..

186

Driving off-road

ABS off-road program ………………..

165

Important safety notes ………………

210

Rules for driving off-road ……………

211

see Off-road driving

Driving style

see Fuel consumption

Driving systems

Camera ……………………………………

196

Cruise control …………………………..

193

Device camera ………………………….

196

Front camera ……………………………

196

Hydrostatic drive system ……………

198

Reversing camera ……………………..

196

Speed limiter ……………………………

191

Driving the vehicle

Attached equipment ………………….

209

Important safety notes ………………

209

Driving time

Checking (on-board computer) ……

119

Driving tips

Diesel particle filter …………………..

213

Driving …………………………………….

209

Driving abroad ……………………………

73

Driving with a high centre of grav-

ity …………………………………………..

209

Off-road driving …………………………

210

Running-in ……………………………….

208

Symmetrical dipped beam ……………

73

Use of cable winches …………………

213

Warning buzzer …………………………

216

Dual-mode steering

Changing steering position …………..

70

Important safety notes ………………..

70

Overview ……………………………………

70

E

Electromagnetic compatibility

Declaration of conformity …………….

29

Electronic immobiliser

Overview ……………………………………

59

Emergency equipment ………………….

312

Engine

Changing the power output ………….

30

Checking the operating hours (on-

board computer) ……………………….

125

Cleaning …………………………………..

289

Cold start …………………………………

224

Data plate ………………………………..

356

Diagnostics indicator lamp …………

113

Does not start …………………………..

323

Oil consumption ……………………….

215

Operating safety …………………………

30

Rectifying faults ………………………..

323

Setting the oil grade (on-board

computer) ………………………………..

127

Setting the oil viscosity (on-board

computer) ………………………………..

127

Starting ……………………………………

160

Starting and stopping with the cab

tilted ……………………………………….

318

Stopping ………………………………….

162

Technical data ………………………….

357

Engine brake ………………………………..

167

Engine data plate …………………………

356

Engine faulty (display message)

Yellow event window …………………

135

Engine oil

Checking the oil level …………………

297

Checking the oil level (on-board

computer) ………………………………..

125

Consumption ……………………………

215

Miscibility ………………………………..

362

Multi-grade engine oils ………………

361

Oil change ………………………………..

361

Quality …………………………………….

361

SAE classification ……………………..

361

Scope of use …………………………….

361

Setting viscosity (on-board com-

puter) ………………………………………

127

Single-grade engine oil ………………

361

Topping up ……………………………….

297

Engine oil level

Checking ………………………………….

297

Engine oil pressure too low (dis-

play message)

Red event window …………………….

140

Engine power output reduced

(BlueTec® exhaust gas aftertreat-

ment) (display message)

Yellow event window …………………

131

Engine preheating

Switching on/off ………………………

106

Engine speed mode

Automatic activation ………………….

262

Equipment operation …………………

262

General notes …………………………..

262

Manually activating/deactivating ..

262

Engine speed setting

Constant working speed …………….

263

General notes …………………………..

263

Idling speed ……………………………..

263

Engine-driven power take-off

Constant working speed …………….

263

Power take-off ………………………….

265

Entry lamp

Replacing bulbs ………………………….

86

Equipment driving mode

Power take-offs …………………………

264

Equipment operation

Engine speed mode …………………..

262

Front mounting plate …………………

268

Front PTO shaft …………………………

267

Transport of equipment ……………..

269

Working on equipment ……………….

272

Working with equipment …………….

270

Equipment socket

on the vehicle exterior …………………

92

Events

Display (on-board computer) ………

125

Exterior lighting control

Bulb failure indicator ……………………

77

Index 11

Exterior mirrors

Adjusting …………………………………..

71

Adjusting the exterior mirrors

when using dual-mode steering …….

72

Adjusting the mirror arm ………………

72

Heating ……………………………………..

72

Important safety notes ………………..

71

External mirror

Additional mirror, vehicles with

mowing door ………………………………

72

F

Fine particle filter

Cleaning …………………………………..

303

Fire extinguisher

Vehicle tool kit ………………………….

312

First-aid kit

Vehicle tool kit ………………………….

312

Fitting equipment

Important safety notes ………………

269

Notes on connecting/disconnect-

ing equipment …………………………..

269

To the tipper platform ………………..

274

Float settings

Activating/deactivating using the

keypad …………………………………….

246

Activating/deactivating with the

control lever …………………………….

247

Working hydraulics circuit I …………

246

Fluid level

Battery …………………………………….

308

Coolant ……………………………………

293

Foglamps

Switching on/off …………………………

74

Fording ………………………………………..

212

Four-wheel parking brake

Applying/releasing ……………………

166

Front camera

Driving systems ………………………..

196

general instructions …………………..

197

Front flap

Closing …………………………………….

292

Opening …………………………………..

292

Opening/closing ……………………….

291

Removing …………………………………

293

Removing/replacing ………………….

292

Replacing …………………………………

293

12 Index

Square spanner ………………………..

312

Front foglamps

Replacing bulbs ………………………….

83

Front mounting plate

Equipment operation …………………

268

Front PTO shaft

Constant working speed …………….

263

Correct use ………………………………

267

Cover ………………………………………

268

Displaying the operating hours ……

125

Engaging/disengaging ……………….

268

Important safety notes ………………

267

Limiting the PTO shaft speed ………

268

Limiting working speed ………………

268

Maintenance …………………………….

299

Method of operation ………………….

267

Fuel

Additives ………………………………….

365

Bleeding the system ………………….

322

Diesel ……………………………………..

364

Gauge ……………………………………..

111

Important safety notes ………………

216

Refuelling …………………………………

216

Fuel consumption

Driving style ……………………………..

215

General notes …………………………..

215

Operating conditions …………………

215

Fuel filter with water separator

Draining the prefilter ………………….

321

Replacing the prefilter ……………….

321

Fuel prefilter

Replacing …………………………………

319

Fuel prefilter with water separator

Important safety notes ………………

320

Fuses

Closing the fuse box ………………….

327

Important safety notes ………………

327

Layout ……………………………………..

328

Opening the fuse box …………………

327

G

Gauge

AdBlue® …………………………………..

111

Fuel …………………………………………

111

Gearshift

see Telligent gearshift

General driving tips ………………………

208

Generator is not charging battery

(display message)

Yellow event window …………………

137

Genuine Mercedes-Benz parts ………..

32

Getting into and out of the vehicle

Overview ……………………………………

60

Grey event window

Clutch heavily loaded …………………

130

Folding out the clutch pedal ……….

130

Manual regeneration not possible

(diesel particle filter) ………………….

129

Refill washer fluid reservoir ………..

130

Regeneration disabled (diesel par-

ticle filter) ………………………………..

129

Gross vehicle weight

Vehicle identification plate …………

356

H

Hazard warning lamps

Switching on/off …………………………

76

Headlamp cleaning system

Operation …………………………………..

89

Headlamp flasher …………………………..

75

Headlamp range control

Adjusting …………………………………..

75

Headlamps

Replacing bulbs ………………………….

82

Heating

Windscreen heating …………………….

90

Heating system

Climate control …………………………..

99

High-pressure cleaning …………………

288

Hydraulic clutch mechanism sys-

tem

Brake fluid ……………………………….

361

Hydraulic clutch operation system

Checking the fluid level and top-

ping up …………………………………….

295

Important safety notes ………………

294

Hydraulic connections

Controlling, working hydraulics

circuit I ……………………………………

244

Power hydraulics ………………………

233

Working hydraulics ……………………

230

Hydraulic fluid

Checking the oil level (working

hydraulics) ……………………………….

298

Checking the oil level of the steer-

ing ………………………………………….

297

Environmentally-compatible

hydraulic fluids …………………………

364

General notes …………………………..

363

Topping up (power hydraulics) …….

299

Topping up (working hydraul-

ics) ………………………………………….

298

Hydraulic fluids

Synthetic ester …………………………

364

Hydraulic system

«Settings», «Limits» menu win-

dows ……………………………………….

240

Activating/deactivating ……………..

230

Buttons overview, vehicles with

gear pump ……………………………….

229

Buttons overview, vehicles with

positioning pump ………………………

229

Changing the installation position

of the control lever and controls ……

95

Continuous consumers ………………

252

Control lever overview ……………….

228

Controlling hydraulic connec-

tions ……………………………………….

244

Displaying the operating hours ……

125

Float positions ………………………….

246

Flow rate ………………………………….

374

Flow rates, vehicles with a gear

pump ………………………………………

374

Flow rates, vehicles with a posi-

tioning pump …………………………….

374

Front working hydraulics circuit II,

activating/deactivating, vehicles

with positioning pump ……………….

256

Hydraulic connections ……………….

230

Hydraulic connections, types ………

373

Hydraulics input window …………….

237

Hydraulics menu window ……………

235

Important safety notes ………………

228

Load profile 1 or load profile 2

function …………………………………..

239

Lowering restrictor ……………………

245

Menus and input windows in the

on-board computer ……………………

234

Menus, brief instructions for the

control lever …………………………….

235

Menus, brief instructions, buttons

on the steering wheel ………………..

234

Index 13

Menus, general notes ………………..

234

Overview ………………………………….

228

Overview of controls ………………….

228

Power hydraulics circuit III/IV …….

258

Problems connecting hydraulic

lines to working hydraulics cir-

cuit II ………………………………………

233

Schematic diagram of power

hydraulics ………………………………..

372

Schematic diagram of working

hydraulics ………………………………..

370

Settings menu window ………………

240

Settings, automatic menu win-

dows ……………………………………….

242

Settings, back menu windows …….

243

Settings, function button menu

windows ………………………………….

241

Settings, resetting menu win-

dows ……………………………………….

243

Settings, save menu windows ……..

242

Side and rear working hydraulics

circuit II, activating/deactivating,

vehicles with positioning pump ……

257

Snow plough load relief ……………..

248

Types ………………………………………

228

Working functions menu window …

236

Working functions menu window,

control lever operation ………………

237

Working functions menu window,

operation using the buttons on the

steering wheel ………………………….

236

Working hydraulics circuit I …………

244

Working hydraulics circuit II, vehi-

cles with gear pump, activating/

deactivating ……………………………..

253

Hydrostatic drive system

Activating …………………………………

199

Activating/deactivating standby

mode, vehicles with Telligent®

automatic gearshift ……………………

201

Checking oil level ………………………

299

Constant working speed …………….

263

Deactivating ……………………………..

200

Display message, red event win-

dow …………………………………………

144

Displaying the operating hours ……

125

Driving …………………………………….

201

Driving with the control lever ………

207

14 Index

Driving with the cruise control

lever ………………………………………..

205

Driving, driving mode …………………

202

Driving, handling characteristics ….

201

Driving, work mode ……………………

202

General notes …………………………..

198

Work limiter ……………………………..

204

Working mode cruise control ………

203

Working mode cruise control with

work limiter ……………………………..

203

Working speeds ………………………..

199

Hydrostatic unit faulty. Please

apply brakes! (Display message)

Red event window …………………….

144

I

Identification plate

Compressed-air reservoir …………..

380

Vehicle …………………………………….

356

Idling speed

Engine speed setting …………………

263

Ignition lock

Key positions ……………………………

159

Immobiliser

Activating …………………………………..

60

Deactivating ……………………………….

59

Notes ………………………………………..

59

Implied warranty ……………………………

27

Increased brake force and pedal

travel (display message)

Red event window …………………….

142

Insect protection on the radiator ……

32

Instrument cluster

AdBlue® …………………………………..

111

Displays …………………………………….

38

Fuel gauge ……………………………….

111

Important safety notes ………………

110

Odometer ………………………………..

112

Rev counter ……………………………..

110

Time and outside temperature …….

112

Warning and indicator lamps ………..

39

Instrument lighting

Setting (on-board computer) ……….

126

Interior lamp

Replacing bulbs ………………………….

88

Interior lighting

Reading lamp ……………………………..

76

Switching on/off …………………………

76

J

Jack

Pump lever ……………………………….

313

Vehicle tool kit ………………………….

312

Jump-start

Socket ………………………………………

93

Jump-starting

Important safety notes ………………

331

Jump lead …………………………………

332

Jump-starting socket ………………….

332

Socket ………………………………………

93

Jump-starting socket

Jump-starting ……………………………

332

K

Key

Replacement key ………………………..

56

Key positions

Ignition lock ……………………………..

159

L

Language

Setting (on-board computer) ……….

127

Licence plate lamp

Replacing bulbs ………………………….

85

Light

Working area lamp ………………………

77

Light switch

Important safety notes ………………..

74

Lighting system ………………………….

74

Overview ……………………………………

74

Light-alloy wheels

Cleaning …………………………………..

289

Lighting system

Auxiliary headlamps …………………….

77

Combination switch …………………….

75

Driving abroad ……………………………

73

Exterior lighting control ……………….

77

Hazard warning lamps …………………

76

Headlamp range control ………………

75

Interior lighting …………………………..

76

Light switch ……………………………….

74

Notes on changing bulbs ……………..

79

Overview of bulbs ……………………….

81

Index 15

Replacing bulbs

82

M

Rotating beacons

79

Main-beam headlamps

Strobe lights

79

82

Replacing bulbs

Working-area lamps

77

Switching on/off

75

Lights

Combination switch

75

Maintenance

Batteries

306

Daytime driving lights

74

Checking anti-corrosion protec-

Dipped-beam headlamps

74

tion

305

Driving abroad

73

Checking oil level, Hydrostatic

Foglamps and rear foglamps

74

drive system)

299

Hazard warning lamps

76

Checking the engine oil level

297

Headlamp range control

75

Checking the oil level of the power

Limit speed (display message)

299

Yellow event window

131

hydraulics ………………………………..

Checking the oil level of the steer-

Limiter

297

Deactivating

193

ing and topping up oil ………………..

Checking the oil level of the work-

Load-sensing connections, vehi-

cles with positioning pump

ing hydraulics …………………………..

298

Connecting attached equipment

Checking the vehicle assemblies

for leaks

305

with load sensing connections

232

Cleaning the active charcoal filter

303

Overview of connections

231

Cleaning the air filter

304

Working hydraulics

231

Cleaning the fine particle filter

303

Loads

Ballast weights

262

Cleaning the radiator …………………

301

Cleaning the release valve on the

Locking (doors)

304

From inside (central locking but-

air intake duct …………………………..

Coolant level

293

ton)

57

Displaying maintenance due date

Locking system

123

Key

56

(on-board computer) ………………….

Draining compressed-air reser-

Locking/unlocking the doors

304

Mowing door, inside

58

voir circuit 1 ……………………………..

Draining compressed-air reser-

Mowing door, outside

58

voir circuit 2

304

Normal door, from inside with but-

Draining compressed-air reser-

tons

57

voir for auxiliary consumers

304

Normal door, from inside with

Draining compressed-air reser-

release lever

57

voir for tyre pressure control sys-

Normal door, from outside with

tem

304

key

56

Draining compressed-air reser-

Normal door, from outside with

voir regeneration

304

remote control

57

Draining the compressed-air

Normal door, inside

57

brake system

304

Normal door, outside

56

Draining the tyre pressure control

Lowering restrictor

304

Working hydraulics circuit I

245

system …………………………………….

Front PTO shaft

299

Hydraulic clutch operation sys-

tem …………………………………………

294

Notes ………………………………………

291

16 Index

Replacing the wiper blades …………

300

Torque converter clutch ……………..

296

Windscreen washer system ………..

296

Manoeuvring/tow-starting and

towing away

Notes ………………………………………

333

Maximum permissible axle loads

Vehicle identification plate …………

356

Maximum permissible gross vehi-

cle weight

Vehicle identification plate …………

356

Menus

On-board computer, hydraulics …..

234

On-board computer, overview ……..

117

Minimum tyre tread depth ……………

338

Mirror arm

Adjusting …………………………………..

72

Mirror heating

Exterior mirror ……………………………

72

Mirrors

Additional mirror …………………………

72

Adjusting the exterior mirrors

when using dual-mode steering …….

72

Adjusting the mirror arm ………………

72

Mixed air operation

Switching on/off ………………………

100

Mobile phone

External pairing …………………………

155

Important safety notes ………………..

96

Operating (on-board computer) …..

121

Pairing …………………………………….

154

Mowing door washer system

Operation …………………………………..

90

Mowing door windscreen wiper

Switching on/off …………………………

89

Multifunction lever

Overview ……………………………………

45

Multifunction steering wheel

Adjusting …………………………………..

70

Dual-mode steering …………………….

70

Overview ……………………………………

42

O

Occupant safety

Children in the vehicle …………………

51

Important safety notes ………………..

48

Pets in the vehicle ………………………

53

Restraint system introduction ……….

48

Seat belt ……………………………………

48

Odometer

Trip meter ………………………………..

112

Off-road driving

Check list after driving ……………….

212

Checklist before driving off-road ….

210

Driving downhill ………………………..

211

Driving on sand …………………………

212

Fording ……………………………………

212

Oil

Topping up (steering system) ………

297

see Engine oil

Oil change ……………………………………

361

Oil level

Checking (power hydraulics) ……….

299

Checking (steering system) ………..

297

Checking (working hydraulics) …….

298

On-board computer

Activating backup drive mode

(transmission shift system) …………

120

Alarm ………………………………………

120

Areas in the display …………………..

116

Audio and communications menu ..

120

Axles menu window …………………..

123

Calling up the diagnostic data …….

125

Calling up/resetting trip com-

puter ……………………………………….

119

Calling up/resetting trip data ……..

119

Checking driving time ………………..

119

Checking the coolant tempera-

ture …………………………………………

125

Checking the engine operating

hours ………………………………………

125

Checking the oil level …………………

125

Checking the range ……………………

119

Checking the reservoir pressure ….

124

Checking the rest period ……………

119

Controls …………………………………..

115

Displaying events ………………………

125

Displaying maintenance due date ..

123

Displaying the operating hours ……

125

Displaying trailer/semitrailer

data ………………………………………..

123

Displaying vehicle speed …………….

119

Driving mode menu ……………………

119

Event window (display messages) ..

128

Hydraulics menu window ……………

123

Hydraulics, menus and input win-

dows ……………………………………….

234

Layout ……………………………………..

115

Menus at a glance …………………….

117

Monitoring info …………………………

124

Notes on messages …………………..

128

Operating the audio equipment …..

122

Operating the telephone …………….

121

Operation and maintenance

menu ………………………………………

123

Outside temperature display ……….

118

Overview of warning and indicator

lamps ………………………………………

144

Red warning/ indicator lamp ………

146

Setting instrument lighting …………

126

Setting the display language ……….

127

Setting the engine oil grade ………..

127

Setting the engine oil viscosity ……

127

Setting the rear axle oil grade ……..

128

Setting the transmission oil grade ..

127

Setting the unit of measurement …

126

Setting the units ……………………….

126

Settings menu ………………………….

126

Showing the power hydraulics oil

level ………………………………………..

125

Time ………………………………………..

118

Total distance recorder ………………

118

Trip data menu ………………………….

118

Trip meter ………………………………..

118

Tyres menu window …………………..

123

Yellow warning/ indicator lamp …..

146

Opening/closing

Rear window ………………………………

61

Operating and road safety (tyres)

General notes …………………………..

338

Tyres ……………………………………….

338

Operating hours

Checking (on-board computer) ……

125

Front PTO shaft …………………………

125

Hydraulic system ………………………

125

Hydrostatic drive system ……………

125

Operating Instructions

Before the first journey ………………..

27

General notes …………………………….

27

Implied warranty …………………………

27

Vehicle equipment ………………………

27

Operating lever

Telligent® automatic gearshift …….

176

Index 17

Telligent® gearshift ……………………

170

Operating safety

Implied warranty …………………………

27

Operating safety and registration

Attachments/add-on equipment …..

31

BlueTec® exhaust gas aftertreat-

ment …………………………………………

30

Changes in engine performance ……

30

Installations and conversions ………..

31

Notes on body/equipment

mounting directives …………………….

31

Notes on fitting equipment …………..

32

Operating safety and vehicle

approval

Correct use ………………………………..

27

Declaration of conformity …………….

29

Notes on operating the vehicle ……..

29

Qualified specialist workshops ……..

30

Registering your vehicle ……………….

30

Operating system

see On-board computer

Outside temperature display

Instrument cluster …………………….

112

On-board computer …………………..

118

Overhead control panel

Overview ……………………………………

37

Overview of hydraulic system con-

trols …………………………………………….

228

P

Pairing …………………………………………

154

Parking

Vehicle …………………………………….

162

Parking brake

Applying …………………………………..

166

Applying (display message) …………

142

Four-wheel parking brake …………..

166

Releasing …………………………………

166

Testing …………………………………….

166

Parking up the vehicle ………………….

310

Perimeter lamp

Replacing bulbs ………………………….

85

Perimeter/side marker lamp

Replacing bulbs ………………………….

85

Pets in the vehicle ………………………….

53

Platform dropside

Important safety notes ………………

274

18 Index

Platform dropsides

Access steps ……………………………

276

Letting the tailgate swing freely …..

275

Opening …………………………………..

275

Opening the tailgate ………………….

275

Rear platform dropside ………………

275

Removing …………………………………

275

Removing the post …………………….

276

Removing the tailgate ………………..

276

Tipper platform …………………………

274

Power hydraulics

Checking the oil level …………………

299

Hydraulic connections ……………….

233

Important safety notes ………………

299

Schematic diagram ……………………

372

Showing the oil level (on-board

computer) ………………………………..

125

Topping up the hydraulic fluid ……..

299

Power hydraulics circuit III/IV

Activating/deactivating ……………..

258

General notes …………………………..

258

Power steering

see Steering

Power supply

see Voltage supply

Power take-off

Pulling away in equipment driving

mode ………………………………………

266

Shifting gears in equipment driv-

ing mode ………………………………….

266

Stopping in equipment operating

mode ………………………………………

266

Power take-offs

Engine-driven power take-off ………

265

General notes …………………………..

264

Transmission-driven power take-

off …………………………………………..

265

Power windows

see Side windows

Preparing for a journey

Checking emergency equipment/

first-aid kit ……………………………….

158

Checking the vehicle lighting, turn

signals and brake lamps …………….

158

Fuel/AdBlue® level ……………………

159

Visual check of the vehicle exte-

rior ………………………………………….

158

Protection of the environment

General notes …………………………….

28

Pulling away

Vehicle …………………………………….

162

Pump lever

Assembling/disassembling ………..

313

Cab tilting pump ……………………….

313

Jack ………………………………………..

313

Vehicle tool kit, storing ………………

312

Wheel wrench …………………………..

313

Q

Qualified specialist workshop ………..

30

Quick change system for the tipper

platform

Installing ………………………………….

284

Removing …………………………………

282

R

Radiator cover ……………………………….

32

Radio

Adjusting the volume …………………

122

Changing the audio source or

title/station ……………………………..

122

Radio-based vehicle components

Declaration of conformity …………….

29

Range

Checking (on-board computer) ……

119

Rear axle

Setting the oil grade (on-board

computer) ………………………………..

128

Rear axle ratio

Vehicle identification plate …………

356

Rear foglamp

Replacing bulbs ………………………….

85

Switching on/off …………………………

74

Red event window

Brake supply pressure in circuit 1

is too low …………………………………

139

Check tyre pressure ………………….

143

Clutch faulty …………………………….

141

Coolant level too low …………………

140

Diesel particle filter full, Stop vehi-

cle, Consult service centre …………

139

Driving and braking characteris-

tics changed …………………………….

142

Engage parking brake ………………..

142

Engine oil pressure too low …………

140

Hydrostatic unit faulty. Please

apply brakes! ……………………………

144

Increased brake force and pedal

travel ………………………………………

142

Torque converter clutch ……………..

141

Transmission faulty, Park vehicle

safely ………………………………………

141

Refill washer fluid reservoir (dis-

play message)

Grey event window ……………………

130

Refuelling

AdBlue® …………………………………..

218

Fuels ……………………………………….

216

Relays ………………………………………….

328

Layout ……………………………………..

328

Remote control

Checking the batteries …………………

58

Locking/unlocking a normal door ….

56

Replacing batteries ……………………..

58

Teaching-in ………………………………..

59

Replacement key ……………………………

56

Replacing bulbs

Auxiliary headlamps …………………….

83

Bi-xenon bulbs ……………………………

79

Entry lamp …………………………………

86

Headlamps …………………………………

82

Interior lighting …………………………..

88

Tail lamp ……………………………………

85

Replacing the fuel filter ………………..

320

Replacing the window blades

Important safety notes ………………

300

Replacing wiper blades

Mowing door …………………………….

301

Windscreen ………………………………

300

Reserve level

AdBlue® …………………………………..

111

Fuel …………………………………………

111

Reservoir pressure

Checking (on-board computer) ……

124

Residual heat

Climate control …………………………

101

Rest period

Checking (on-board computer) ……

119

Restraint system

Introduction ……………………………….

48

Index 19

Rev counter

Overview ………………………………….

110

Reversing camera

Driving systems ………………………..

196

General notes …………………………..

197

Reversing lamp

Replacing bulbs ………………………….

85

Rotating beacon

Changing a bulb ………………………….

86

Rotating beacons

Adjusting the stand height ……………

79

Lighting system ………………………….

79

Switching on/off …………………………

79

Running-in

Driving tips ………………………………

208

S

SAE classification (engine oils) ……..

361

Safety

Children in the vehicle …………………

51

Operating safety …………………………

29

Safety inspection

Supply pressure in the

compressed-air brake system ……..

161

Supply pressure in the transmis-

sion/clutch circuit …………………….

161

Safety prop

Tipper platform …………………………

274

Seat

Double front passenger seat …………

69

Luxury suspension seat ……………….

66

Standard seat …………………………….

65

Suspension seat …………………………

66

Swivel seat …………………………………

67

Seat belt

Correct usage …………………………….

49

Lap belt ……………………………………..

51

Seat belts

Adjusting the height …………………….

50

Cleaning …………………………………..

286

Fastening …………………………………..

50

Important safety guidelines ………….

48

Introduction ……………………………….

48

Releasing …………………………………..

51

Seat operation

Co-driver’s bench seat …………………

69

Luxury suspension seat ……………….

66

20 Index

Seat heating ………………………………

69

Standard seat …………………………….

65

Suspension seat …………………………

66

Swivel seat …………………………………

67

Seats

Cleaning the cover …………………….

286

Correct driver’s seat position ………..

64

Important safety notes ………………..

64

Switching seat heating on/off ………

69

Securing loads

Tipper platform …………………………

273

Securing the load

Tipper platform …………………………

273

Service products

AdBlue® …………………………………..

365

Brake fluid ……………………………….

361

Coolant ……………………………………

362

Diesel ……………………………………..

364

Diesel fuels ………………………………

364

Display message in the yellow

event window ……………………………

134

Engine oil …………………………………

361

For drive axles and transmissions ..

362

Fuel additives …………………………..

365

General notes …………………………..

360

Hydraulic fluids …………………………

363

Settings (on-board computer) ……..

127

Transmission oil ………………………..

362

Winter diesel fuel ………………………

365

Setting the air distribution ……………

100

Setting the volume

Telephone calls …………………………

121

Side windows

Important safety notes ………………..

60

Opening/closing …………………………

61

Side-mounted turn signal lamps

Changing a bulb ………………………….

84

Snow chains

Checking the tyre clearance ……….

223

Important safety notes ………………

223

Snow plough load relief

Automatic snow plough system …..

251

Float setting ……………………………..

251

Important safety notes ………………

248

Pressing the snow plough briefly

onto the road ……………………………

252

Switching on/off ………………………

248

Switching to standby mode using

buttons ……………………………………

251

Switching to standby mode using

the control lever ……………………….

250

Working hydraulics circuit I …………

248

Socket

12 V centre console …………………….

91

Cab rear wall ………………………………

92

Diagnostics connection ……………….

92

Equipment socket, 32-pin …………….

92

on the vehicle exterior …………………

92

Sockets

Centre console …………………………..

91

Spare key ………………………………………

56

Specialist workshop ……………………….

30

Speed

Display (on-board computer) ………

119

Speed limitation

Maximum speed ……………………….

215

Speed limiter

Activating …………………………………

192

Activating while driving ………………

192

Activation conditions …………………

192

Driving …………………………………….

193

Important safety notes ………………

191

Overtaking ……………………………….

193

Overview ………………………………….

192

Selecting ………………………………….

192

Setting limit speed …………………….

192

Spring-loaded parking brake cylin-

ders

Releasing …………………………………

335

Technical Data ………………………….

357

Square spanner

Vehicle tool kit ………………………….

312

Steering

Check oil level ………………………….

297

Steering play (table) …………………..

357

Topping up oil …………………………..

297

Steering fluid too low (display mes-

sage)

Yellow event window …………………

134

Steering wheel buttons

see On-board computer

Stickers

General safety notes ……………………

27

Stopping

Vehicle …………………………………….

162

Stowage space and stowage compartments

Cup and bottle holder ………………….

93

Strobe light

Replacing bulbs ………………………….

87

Strobe lights

Adjusting the stand height ……………

79

Lighting system ………………………….

79

Switching on/off …………………………

79

Sun visor

Practical tips ………………………………

93

Supply pressure

Checking in the compressed-air

brake system ……………………………

161

Checking in the transmission/

clutch circuit …………………………….

161

Switching the auxiliary headlamps

on/off ……………………………………………

78

Switching the flow rate

Working hydraulics circuit II, vehi-

cles with gear pump ………………….

254

Swivel seat

Fastening the lap belt ………………….

51

T

Tachograph

On-board computer …………………..

119

Tail lamp

Replacing bulbs ………………………….

85

Technical data

Capacities ………………………………..

367

Compressed-air reservoir …………..

379

Compressed-air system ………

357, 360

Coolant temperature …………………

357

Engine ……………………………………..

357

Engine data plate ………………………

356

Front PTO shaft …………………………

357

Reservoir pressure in the

compressed-air system ………………

357

Spring-loaded parking brake cyl-

inders ……………………………………..

357

Steering play …………………………….

357

Tightening torques for wheel nuts ..

357

Tyre pressure ……………………………

357

Vehicle dimensions ……………………

375

Vehicle identification plate …………

356

Index 21

Telephone

Adjusting the volume for calls …….

121

Operating (on-board computer) …..

121

see Mobile phone

Telligent automatic gearshift

Cruise control lever …………………..

175

Direction of travel preselection

with the cruise control lever ……….

176

Kickdown …………………………………

178

Rapid change of direction …………..

181

Telligent gearshift

Cruise control lever …………………..

169

Direction of travel preselection

with the cruise control lever ……….

170

Telligent® automatic gearshift

Automatic drive program, driving …

178

Automatic drive program, select-

ing ………………………………………….

177

Automatic neutral position …………

178

Changing into neutral ………………..

178

Clutch pedal …………………………….

181

Crawler gears …………………………..

184

Direction of travel preselection

with operating lever …………………..

176

Drive program, selecting …………….

177

Drive programs and drive func-

tions ……………………………………….

177

Engaging reverse gear ……………….

180

Important safety notes ………………

174

Manual drive program, driving …….

179

Manual drive program, selecting ….

177

Multifunction lever and gear indi-

cator ……………………………………….

174

Operating lever …………………………

176

Pulling away ……………………………..

177

Stopping ………………………………….

178

Working gears …………………………..

182

Telligent® automatic gearshift

clutch pedal

Folding in …………………………………

182

Folding out ……………………………….

181

Malfunctions …………………………….

181

Telligent® gearshift

Crawler gears …………………………..

184

Direction of travel preselection

with operating lever …………………..

170

Driving …………………………………….

171

22 Index

Engaging reverse gear ……………….

173

Important safety notes ………………

168

Multifunction lever and gear indi-

cator ……………………………………….

168

Operating lever …………………………

170

Pulling away ……………………………..

171

Pulling away with gear preselec-

tion …………………………………………

171

Quick change of direction …………..

174

Shifting gears ……………………………

171

Stopping ………………………………….

173

Working gears …………………………..

182

Telligent®-gearshift

Pulling away without gear prese-

lection ……………………………………..

171

Temperature

Outside temperature display ……….

112

Setting (heating/air condition-

ing) …………………………………………

100

Theft-deterrent system

Immobiliser ………………………………..

59

Tightening torques

Wheel nuts ……………………………….

357

Tilting system

Problems in tilting the cab ………….

318

Time

In the display ……………………………

112

Tipper operation

Before tipping …………………………..

277

Important notes ………………………..

277

Raising/lowering the tipper plat-

form ………………………………………..

277

Tipper platform

Correct use ………………………………

272

Enabling/disabling the tipper

function, vehicles with working

hydraulics ………………………………..

278

Enabling/disabling the tipper

function, vehicles without working

hydraulics ………………………………..

277

Fitting equipment to the tipper

platform …………………………………..

274

Loading the tipper platform ………..

272

Method of operation ………………….

272

Platform dropside access steps …..

276

Platform dropsides ……………………

274

Quick change system for the plat-

form ………………………………………..

282

Raising/lowering the tipper plat-

form trailer, vehicles with working

hydraulics ………………………………..

279

Raising/lowering the tipper plat-

form trailer, vehicles without

working hydraulics …………………….

278

Raising/lowering the tipper plat-

form vehicle, vehicles with work-

ing hydraulics …………………………..

279

Raising/lowering the tipper plat-

form vehicle, vehicles without

working hydraulics …………………….

277

Raising/lowering, vehicles with

working hydraulics …………………….

278

Raising/lowering, vehicles with-

out working hydraulics ……………….

277

Removing the tipper platform with

a crane …………………………………….

280

Safety prop ………………………………

274

Securing ………………………………….

274

Securing loads ………………………….

273

Tipper operation ……………………….

277

Tipper platform with a crane

Important safety notes ………………

280

Installing ………………………………….

282

Removing …………………………………

280

Tool bag

Vehicle tool kit ………………………….

312

Topping up washer fluid ……………….

296

Torque converter clutch

Checking the oil level …………………

296

Driving mode ……………………………

185

Driving mode with power take-off ..

185

Red event window …………………….

141

Topping up the oil ……………………..

296

Total distance recorder

Instrument cluster …………………….

112

Tow-starting/towing away

Releasing the spring-loaded park-

ing brake cylinders ……………………

335

Towing/tow-starting

Attaching the tow bar ………………..

334

Important safety notes ………………

333

Tow-starting the vehicle ……………..

334

Towing a vehicle while the engine

is not running ……………………………

334

Towing a vehicle while the engine

is running …………………………………

335

Index 23

Towing a vehicle with operational

gearshift ………………………………….

335

Towing a vehicle with transmis-

sion, transfer case or axle dam-

age ………………………………………….

335

Towing the vehicle …………………….

334

Trailer

Compressed-air lines and cables …

220

Coupling up ……………………………..

220

Displaying data (on-board com-

puter) ………………………………………

123

Testing the parking brake …………..

166

Trailer coupling …………………………

219

Transmission

Faulty, Park vehicle safely (display

message in the red event win-

dow) ………………………………………..

141

Faulty, Visit workshop (display

message in the yellow event win-

dow) ………………………………………..

136

Setting the oil grade (on-board

computer) ………………………………..

127

Transmission / clutch reservoir

pressure too low (display mes-

sage)

Yellow event window …………………

135

Transmission oil

Service product ………………………..

362

Transmission shift system

Activating backup drive mode (on-

board computer) ……………………….

120

Transmission-driven power take-

off

Constant working speed …………….

263

Power take-off ………………………….

265

Transmission/clutch

Display message in the red event

window ……………………………………

141

Display message in the yellow

event window ……………………………

136

Transmission/clutch circuit

Checking the supply pressure ……..

161

Transporting

Equipment ……………………………….

269

Trip computer

Calling up/resetting (on-board

computer) ………………………………..

119

Trip data (on-board computer) ………

119

Trip meter

Instrument cluster …………………….

112

Turn signal lamp

Auxiliary headlamp ………………………

83

Turn signals

Switching on/off …………………………

75

Tyre inflater hose

Vehicle tool kit ………………………….

312

Tyre inflator connection

Flat tyre …………………………………..

326

Tyre pressure

Effect ………………………………………

338

Important safety notes ………………

340

Tyre pressure control system

Automatic mode, selecting the

pressure level …………………………..

186

Automatic mode, selecting the

vehicle load ………………………………

188

Draining …………………………………..

304

important safety notes ……………….

186

Manual mode, adjusting via the

on-board computer ……………………

188

Manual mode, adjusting with the

button ……………………………………..

189

Manual mode, general notes ………

188

Preparing for a journey ………………

186

Switching automatic mode on/

off …………………………………………..

186

Tyre pressure control system limi-

ted (display message)

Yellow event window …………………

137

Tyre pressure table

Explanatory notes for the table ……

353

For off-road driving ……………………

352

On firm surfaces ……………………….

342

Tyre pressures

Determining ……………………………..

341

Tyres

Changing tyres ………………………….

340

Condition …………………………………

339

Damage …………………………………..

339

Load-bearing capacity ………………..

339

Minimum tyre tread depth ………….

338

Retreaded ………………………………..

340

Service life ……………………………….

339

Types ………………………………………

339

Tyre speed rating ………………………

339

24 Index

U

Underbody protection

Cleaning and care ……………………..

290

Unit of measurement

Setting (on-board computer) ……….

126

Units

Setting (on-board computer) ……….

126

Universal carrier

Centre console …………………………..

94

Using cable winches

Driving tips ………………………………

213

V

Vehicle

Data acquisition ………………………….

33

Equipment …………………………………

27

Implied warranty …………………………

27

Operating safety …………………………

29

Parking ……………………………………

162

Pulling away ……………………………..

162

Registration ……………………………….

30

Socket ………………………………………

91

Stopping ………………………………….

162

Unlocking/locking a mowing

door ………………………………………….

57

Unlocking/locking a normal door ….

56

Vehicle assemblies

Checking for leaks …………………….

305

Vehicle bodies ……………………………….

31

Vehicle dimensions

Technical data ………………………….

375

Vehicle identification number

(VIN) ……………………………………………

356

Vehicle identification plate

Axle loads ………………………………..

356

Axle reduction ratio …………………..

356

Maximum permissible axle loads …

356

Maximum permissible gross vehi-

cle weight ………………………………..

356

Overview ………………………………….

356

Rear axle ratio ………………………….

356

Vehicle tool kit

Left-hand stowage compartment

under the cab …………………………..

312

Stowage compartment in the rear

of the cab ………………………………..

312

Stowage space in the rear left of

the cab ……………………………………

312

Vehicle tool kit and emergency

equipment

Important safety notes ………………

312

Ventilation

Climate control …………………………..

99

Setting the vents ………………………

101

VIN

Vehicle identification number ……..

356

Voltage supply

Battery isolator switch …………………

90

General notes …………………………….

90

W

Warning and indicator lamps

On-board computer …………………..

144

Warning buzzer

Sounding …………………………………

216

Warning lamp

Vehicle tool kit ………………………….

312

Warning triangle

Vehicle tool kit ………………………….

312

Warning/indicator lamps

Engine diagnostics (BlueTec®6

vehicles) ………………………………….

113

Instrument cluster ………………………

39

Warnings

Stickers …………………………………….

27

Wheel chock ………………………………..

314

Wheel nuts

Retightening …………………………….

326

Tightening torques …………………….

357

Wheel wrench

Pump lever ……………………………….

313

Vehicle tool kit ………………………….

312

Window

Rear window ………………………………

61

Window cleaner/scraper

Vehicle tool kit ………………………….

313

Windows

see Side windows

Windscreen

Demisting ………………………………..

101

Windscreen heating

Switching on/off …………………………

90

Windscreen washer system

Topping up fluid ………………………..

296

Windscreen, operation …………………

89

Windscreen wiper and washer sys-

tem

Mowing door ………………………………

89

Windscreen wipers

Switching windscreen wipers on/

off …………………………………………….

88

Windscreen ………………………………..

88

Windscreen, lateral end position ……

88

Winter diesel fuel

Service products ……………………….

365

Winter driving

Cold climate package ………………..

224

Parking in extremely cold condi-

tions ……………………………………….

222

see Winter operation

Winter operation

AdBlue® …………………………………..

365

Before the journey …………………….

222

Driving in extremely cold condi-

tions ……………………………………….

222

Important safety notes ………………

221

Radiator cover ……………………………

32

Snow chains …………………………….

223

Windscreen ………………………………

222

Winter diesel fuel ………………………

365

Winter driving …………………………..

221

Wiper blades

Replacing …………………………………

300

Work limiter

Hydrostatic drive system ……………

204

Working area lamp

Adjusting …………………………………..

77

Overview ……………………………………

77

Switching on/off …………………………

77

Working gears

General notes …………………………..

182

With Telligent® automatic gear-

shift ………………………………………..

182

With Telligent® gearshift …………….

182

Working hydraulics

Connecting attached equipment

with load-sensing connection ……..

232

Hydraulic connections ……………….

230

Index 25

Load-sensing connections, vehi-

cles with positioning pump …………

231

Overview of load sensing connec-

tions ……………………………………….

231

Schematic ………………………………..

370

Working hydraulics circuit I

Activating …………………………………

244

Activating/deactivating ……………..

244

Checking the oil level …………………

298

Continuous consumers ………………

252

Controlling hydraulic connec-

tions ……………………………………….

244

Deactivating ……………………………..

244

Float settings ……………………………

246

Hydraulic connections ……………….

230

Hydraulic system ………………………

244

Lowering restrictor ……………………

245

Schematic diagram ……………………

370

Snow plough load relief ……………..

248

Topping up the hydraulic fluid ……..

298

Working hydraulics circuit II

Checking the oil level …………………

298

Front, activating/deactivating,

vehicles with positioning pump ……

256

Hydraulic connections ……………….

230

Schematic diagram ……………………

370

Side and rear, activating/deacti-

vating, vehicles with positioning

pump ………………………………………

257

Topping up the hydraulic fluid ……..

298

Vehicles with gear pump, activat-

ing/deactivating ……………………….

253

Vehicles with gear pump, assign-

ment of flow rate ………………………

254

Vehicles with gear pump, cumula-

tion …………………………………………

255

Vehicles with gear pump, switch-

ing the flow rate ………………………..

254

Vehicles with positioning pump,

general notes ……………………………

256

Working hydraulics: oil level too

low (display message)

Yellow event window …………………

138

Working mode cruise control

Hydrostatic drive system ……………

203

Working on equipment

Equipment operation …………………

272

26 Index

Working with equipment

For earth-moving ………………………

270

For maintenance of grassland and

plant protection ………………………..

271

Front loader operation ……………….

271

Important safety notes ………………

270

With a wide working range ………….

271

Working-area lamps

Replacing bulbs ………………………….

86

Y

Yellow event window

AdBlue reserve® ……………………….

131

AdBlue® empty …………………………

131

AdBlue® very low ………………………

131

Brakes, axle 1 Maintenance due

immediately ……………………………..

134

Clutch faulty, Visit workshop ………

136

Clutch heavily loaded …………………

136

Compressed-air system ……………..

135

Condensation in compressed-air

reservoir ………………………………….

135

Coolant temperature too high ……..

135

Diesel particle filter fill level

increased …………………………………

131

Diesel particle filter full ………………

131

Diesel particle filter full, engine

performance is reduced ……………..

131

Diesel reserve …………………………..

134

Display and instrument cluster

controls malfunction ………………….

137

Drive control faulty ……………………

135

Engine faulty …………………………….

135

Engine power output reduced ……..

131

Generator is not charging battery ..

137

Speed limitation ………………………..

131

Steering fluid too low …………………

134

Transmission faulty, Visit work-

shop ………………………………………..

136

Transmission/clutch reservoir

pressure too low ……………………….

135

Tyre pressure control system limi-

ted ………………………………………….

137

Working hydraulics: oil level too

low ………………………………………….

138

Operating Instructions

Before the first journey

The Operating Instructions, Maintenance or Service Booklet and the equipment-depend- ent Supplements are integral parts of the vehicle. Keep these documents in the vehicle at all times. If you sell the vehicle, always pass all of the documents on to the new owner.

Read these documents carefully and familiarise yourself with the vehicle before the first journey.

For your own safety and a longer vehicle life, always follow the instructions and warning notices in these Operating Instructions. Disregarding them may lead to damage to the vehicle or personal injury.

Implied warranty

! Follow the instructions in this manual about the proper operation of your vehicle as well as about possible vehicle damage. Damage to your vehicle that arises from culpable contraventions against these instructions are not covered either by Mercedes-Benz implied warranty or by the New or Used-Vehicle Warranty.

Vehicle equipment

These Operating Instructions describe all the models and standard and optional equipment of your vehicle that were available at the time of going to print. Country-specific deviations are possible. Bear in mind that your vehicle may not be equipped with all the functions described. This also applies to safety-relevant systems and functions. The equipment in your vehicle may therefore differ from that shown in the descriptions and illustrations.

All systems found in your vehicle are listed in your vehicle’s original purchase agreement.

Contact a Mercedes-Benz Service Centre if you have any questions about equipment or operation.

Introduction 27

Correct use

Observe the following information when driving your vehicle:

Rthe safety notes in these Operating Instructions

Rthe technical data in these Operating Instructions

Rtraffic rules and regulations

Rlaws and safety standards pertaining to motor vehicles

Various warning stickers are attached to the vehicle. If you remove any warning stickers, you or others could fail to recognise certain dangers. Leave warning stickers in position.

The Unimog is designed as an equipment carrier, tractor unit and chassis for a variety of different equipment.

Correct use includes:

Rusing the Unimog as a standard vehicle as delivered

Rusing the Unimog in conjunction with attachments and bodies that comply with the Mercedes-Benz body/equipment mounting directives

Rcompliance with Mercedes-Benz maintenance or service and care specifications

Ruse of genuine Mercedes-Benz spare parts

G WARNING

Modifications to electronic components, their software as well as wiring could affect their function and/or the operation of other networked components. This could in particular also be the case for systems relevant to safety. They might not function properly anymore and/or jeopardise the operational safety of the vehicle. There is an increased risk of an accident and injury.

Do not attempt to modify the wiring as well as electronic components or their software. Always have work on electrical and electronic components carried out at a qualified specialist workshop.

Z

28 Introduction

If you carry out modifications to electronic components, their software or wiring, this could result in the invalidation of your vehicle’s operating permit.

G WARNING

Gases and liquids from substances that constitute a health hazard or react aggressively can escape, even from securely closed containers. If you transport these substances inside the vehicle, this may affect your health and impair your concentration while you are driving. It may also cause malfunctions or electrical component system failures. There is a risk of fire and accident.

Do not store or transport any substances in the vehicle that are hazardous to health or react aggressively.

Substances that constitute a health hazard or react aggressively include, for example:

Rsolvents Rfuel

Roil and grease Rcleaning agents Racid

Protection of the environment

Economical and environmentally aware driving

HEnvironmental note

Daimler AG has a declared policy of comprehensive environmental protection.

The objective is to use natural resources sparingly and in a manner that takes the requirements of both nature and humanity into account.

You too can help to protect the environment by operating your vehicle in an environmentally responsible manner.

Fuel consumption and the rate of engine, transmission, brake and tyre wear depend on the following factors:

Rthe operating conditions of your vehicle Ryour personal driving style

You can influence both factors. For this reason, observe the following notes:

Operating conditions

Ravoid short trips as these increase fuel consumption.

Rmake sure that the tyre pressures are always correct.

Rdo not carry any unnecessary weight.

Ra regularly serviced vehicle will contribute to environmental protection. You should therefore adhere to the service intervals.

Rall maintenance work should be carried out at a qualified specialist workshop.

Personal driving style

Rdo not depress the accelerator pedal when starting the engine.

Rdo not warm up the engine with the vehicle stationary.

Rdrive carefully and maintain a safe distance from the vehicle in front.

Ravoid frequent and heavy acceleration and braking.

Rchange gear in good time and use each gear only up to Ôof its maximum engine speed.

Rswitch off the engine when waiting in stationary traffic.

Rkeep an eye on the vehicle’s fuel consumption.

Introduction 29

Operating safety and vehicle approval

Information on vehicle operation

There is a risk of damage to the vehicle if:

Rthe vehicle makes contact with the ground, e.g. on a high kerb or a loose road surface

Ryou drive too quickly over an obstacle, e.g. a kerb or a pothole

Ra heavy object hits the underbody or chassis component

In these or similar situations, the vehicle body/frame, the underbody, chassis components, wheels or tyres could be damaged even if this is not visible from the outside. Components that have been damaged in this way can unexpectedly fail or no longer be able to assimilate the loads occurring in the event of an accident. If the underbody panelling is damaged, flammable material, such as leaves, grass or twigs, could collect between the underbody and underbody panelling. These materials could ignite if they remain in contact with hot components of the exhaust system for an extended period.

G WARNING

Flammable material such as leaves, grass or twigs may ignite if they come into contact with hot parts of the exhaust system. There is a risk of fire.

When driving off road or on unpaved roads, check the vehicle’s underside regularly. In particular, remove parts of plants or other flammable materials which have become trapped. In the case of damage, contact a qualified specialist workshop.

Have the vehicle checked and repaired immediately at a qualified specialist workshop. If you become aware when continuing the journey that driving safety has been effected, stop as soon as possible in accordance with the traffic conditions. In such cases, consult a qualified specialist workshop.

Declaration of conformity

Radio-based vehicle components

The following note applies to all radio-based components of the vehicle and the information systems and communication devices integrated in the vehicle:

The components of the vehicle which receive and/or transmit radio waves are compliant with the basic requirements and all other relevant regulations stipulated by Directive 1999/5/EC.

You can obtain further information from any Mercedes-Benz Service Centre.

Electromagnetic compatibility

The electromagnetic compatibility of the vehicle components has been checked and certified according to the currently valid version of Regulation ECE-R 10.

Diagnostics connection

The diagnostics connection is only intended for the connection of diagnostic equipment at a qualified specialist workshop.

G WARNING

If you connect equipment to a diagnostics connection in the vehicle, it can affect the operation of the vehicle systems. This may affect the operating safety of the vehicle.

There is a risk of an accident.

Do not connect any equipment to a diagnostics connection in the vehicle.

! If the engine is switched off and equipment on the diagnostics connection is used, the starter battery may discharge.

Connecting equipment to the diagnostics connection can result in emissions monitoring information being reset, for example. As a result, it is possible that the vehicle will not fulfil the requirements of the next emissions inspection in the main inspection.

Z

30 Introduction

Changing the engine power output

! Increased power could: Rchange emission levels Rcause malfunctions

Rlead to consequential damage

The operating safety of the engine cannot be guaranteed in all situations.

Any tampering with the engine management system in order to increase the engine power output will lead to the loss of warranty entitlements.

If the vehicle’s engine power output is increased:

Rtyres, suspension, braking and engine cooling systems must be adapted to the increased engine power output.

Rhave the vehicle recertified.

Rreport changes in power output to the vehicle insurers.

This will otherwise lead to the invalidation of the vehicle’s general operating permit and its insurance cover.

If you sell the vehicle, inform the buyer of any alterations to the vehicle’s engine power output. If you do not inform the buyer, this may constitute a punishable offence under national legislation.

Qualified specialist workshops

A qualified specialist workshop has the necessary specialist knowledge, tools and qualifications to correctly carry out the work required on the vehicle.

This is especially the case for work relevant to safety. Observe the notes in the Maintenance or Service Booklet.

The following work should always be carried out at a qualified specialist workshop:

Rwork relevant to safety Rservice and maintenance work Rrepair work

Rmodifications as well as installations and alterations

Rwork on electronic components

Mercedes-Benz recommends that you use a Mercedes-Benz Service Centre.

! Only have work carried out on the engine electronics and its associated parts, such as control units, sensors, actuating components and connector leads, at a qualified specialist workshop. Vehicle components may otherwise wear more quickly and the vehicle’s operating permit may be invalidated.

Registering your vehicle

Mercedes-Benz may ask its Service Centres to carry out technical inspections on certain vehicles. This is always the case if the quality or safety of the vehicle is improved as a result of the inspection. Mercedes-Benz can only inform you about vehicle checks if it has your registration data.

Your registration data is not stored if:

Ryou did not purchase your vehicle at an authorised specialist dealer.

Ryour vehicle has not been inspected at a Mercedes-Benz Service Centre.

It is advisable to register your vehicle with a Mercedes-Benz Service Centre. Inform Mercedes-Benz as soon as possible about any change of address or vehicle ownership.

BlueTec® exhaust gas aftertreatment

The BlueTec® exhaust gas aftertreatment system must be operated in conjunction with the reducing agent AdBlue® if it is to function correctly.

You will find information about AdBlue® in the «Service products» section (Y page 365).

Topping up and operating the vehicle with AdBlue are necessary in order to comply with emissions laws and regulations, and are

therefore a condition of the vehicle’s operating permit. Operating the vehicle without AdBlue® will lead to the invalidation of its operating permit. The legal consequence of this is that the vehicle may no longer be operated on public roads.

This may be a criminal offence or breach road traffic regulations in certain countries. Special concessions granted either at the time of purchase or to reduce operating costs, e.g. reduced taxes or road charges, may also be rendered invalid retroactively. This may be the case in both the country of registration and in the country where the vehicle is operated.

Engine management monitors the BlueTEC® exhaust gas aftertreatment systems for compliance with emissions laws and regulations.

The on-board computer informs you, amongst other things, about the following:

Rthe status of the BlueTec® exhaust gas aftertreatment (Y page 213)

Rthe AdBlue® level (Y page 111)

Rthe saturation level of the diesel particle filter (Y page 213)

If you attempt to operate the vehicle without AdBlue®, with diluted AdBlue® or with a different reducing agent, this will be detected by the engine management system. Other emis- sions-relevant malfunctions, e.g. dosage malfunctions or sensor errors, are also detected and logged.

The ;indicator lamp shows emissionsrelevant malfunctions after the engine is started. For BlueTec®6 vehicles, the ;indicator lamp also shows the status of the BlueTec® exhaust gas aftertreatment for faster on-the-spot checks by the authorities.

The Âindicator lamp warns you if the saturation level of the diesel particle filter is critical and indicates any malfunction.

Introduction 31

The on-board computer informs you in good time about any emissions-relevant malfunctions or operating errors and displays in order of priority:

Rgrey event windows (Y page 129) Ryellow event windows (Y page 130) Rred event windows (Y page 138)

For BlueTec®6 vehicles, the on-board computer also displays the ·indicator lamp in the status area of the display for the duration of the malfunction detected.

If you do not observe these event windows and their instructions, it is possible that:

Rthe engine output is reduced

Rfor BlueTec®6 vehicles, the speed is then limited to approx. 20 km/h

Rthe diesel particle filter has to be replaced early

If there is a malfunction of the BlueTec® exhaust gas aftertreatment system, have it checked and repaired at a qualified specialist workshop.

Attachments, bodies, equipment and conversions

Notes on body/equipment mounting directives

! For safety reasons, have bodies manufactured and fitted in accordance with the applicable Mercedes-Benz body/equipment mounting directives. These body/ equipment mounting directives ensure that the chassis and the body form one unit and that maximum operating and road safety is achieved.

For safety reasons, Mercedes-Benz recommends that:

Rno other modifications should be made to the vehicle.

Rapproval should be obtained from Mercedes-Benz in the event of deviations

Z

32 Introduction

from approved body/equipment mounting directives.

Approval from certified inspection agencies or official approvals cannot rule out risks to your safety.

Technical modifications to the vehicle can affect the function of the stability control. Observe the information in the body/equipment mounting directives.

Observe the information on genuine Mercedes-Benz parts (Y page 32).

The Mercedes-Benz body/equipment mounting directives can be found on the Internet at https://bb-portal.mercedes-benz.com.

There you can also find information on PIN assignment and changing fuses.

You can obtain further information from any Mercedes-Benz Service Centre.

Notes on mounting equipment

The Unimog is an equipment carrier. It can be combined with a large number of attachments and equipment. For every combination of the basic vehicle with attachments or equipment, vehicle configurations are created which together can cause danger. If safety regulations, e.g. accident prevention regulations, are not observed, danger can arise with fitting equipment. Fitted equipment generally alters the centre of gravity and the dimensions of the vehicle, affecting the handling characteristics. Pay particular attention, especially when driving off-road. Do not exceed the permissible axle loads for the vehicle. If there is an unbalanced distribution of the axle loads, the vehicle must be ballasted.

G WARNING

When the permissible wheel loads, axle loads and/or the maximum permissible gross vehicle weight are exceeded, driving safety is compromised. The handling as well as steering and braking characteristics may be significantly impaired. Overloaded tyres may over-

heat, causing them to burst. There is a risk of an accident.

When transporting a load, always observe the permissible wheel loads, axle loads and the maximum permissible gross vehicle weight for the vehicle (including occupants).

! Read the body and equipment manufacturer’s operating instructions. You could otherwise fail to recognise dangers that could arise when working with your Unimog.

Always observe the information on the correct use of additional equipment.

! Make sure that the vehicle dimensions comply with the country’s regulations for road use.

Notes on the radiator

Even seemingly small changes to the vehicle, such as attaching a radiator trim for winter driving, is not permitted. Do not cover up the radiator. Do not use thermal mats, insect protection covers or anything similar.

Otherwise, the values of the diagnostic system may be affected. In some countries, the recording of engine diagnostic data is a legal requirement, and must always be verifiable and accurate.

Genuine Mercedes-Benz parts

HEnvironmental note

Daimler AG also supplies reconditioned assemblies and parts which are of the same quality as new parts. For these, the same warranty applies as for new parts.

If you use parts, tyres, wheels or safety-rele- vant equipment which has not been approved by Mercedes-Benz, the operational safety of the vehicle may be jeopardised. Safety-rele- vant systems, e.g. the brake system, may malfunction. Only use genuine MercedesBenz parts or parts of an equivalent quality

standard. Only use tyres, wheels and accessory parts that are approved for your type of vehicle.

Genuine Mercedes-Benz parts and conversion parts and accessories that have been approved for your vehicle are tested by Mercedes-Benz for:

Rreliability Rsafety Rsuitability

Despite ongoing market research, MercedesBenz is unable to assess other parts. Mercedes-Benz accepts no responsibility for the use of such parts in Mercedes-Benz vehicles, even if they have been independently or officially approved.

In Germany, certain parts are only officially approved for installation or modification if they comply with legal requirements. This also applies to some other countries. All genuine Mercedes-Benz parts meet the approval requirements. The use of non-approved parts may invalidate the vehicle’s general operating permit.

This is the case if:

Rit results in a change to the vehicle type from that for which the vehicle’s general operating permit was granted

Rthey pose a possible risk for road users

Rthey adversely affect the emission or noise levels

Always specify the vehicle identification number (VIN) when ordering genuine MercedesBenz parts (Y page 356).

Data stored in the vehicle

A wide range of electronic components in your vehicle contain data memories.

Introduction 33

These data memories temporarily or permanently store technical information about:

Rthe vehicle’s operating status Revents

Rmalfunctions

In general, this technical information documents the state of a component, a module, a system or the surroundings.

This includes, for example:

Roperating conditions of system components, e.g. fluid levels.

Rthe vehicle’s status messages and those of its individual components, e.g. number of wheel revolutions/speed, deceleration in movement, lateral acceleration, accelerator pedal position.

Rmalfunctions and defects in important system components, e.g. the brakes.

Rthe vehicle’s reactions and operating statuses in special driving situations.

Rambient conditions, e.g. outside temperature.

This data is exclusively technical in nature and can be used to:

Rassist in the detection and rectification of faults and defects

Ranalyse vehicle functions, e.g. after an accident

Roptimise vehicle functions

The data cannot be used to trace the vehicle’s movements.

When you use one of the available services, technical information may be read from the event data memory and fault data memory.

Services include, for example: Rrepair services

Rservice processes Rwarranty claims Rquality assurance

It is read by service network employees (including the manufacturer) using special diagnostic testers. Further information is available there if required.

Z

34 Introduction

After a fault has been rectified, the information is deleted from the fault memory or is continually overwritten.

When operating the vehicle, situations are conceivable in which this technical data, in connection with other information — if necessary, under consultation with an authorised expert — could be traced to a person.

Examples include: Raccident reports Rdamage to the vehicle Rwitness statements

Further additional functions which are contractually agreed with the customer likewise allow specific vehicle data to be obtained from the vehicle. Such additional functions include vehicle locating in an emergency, for example.

If your vehicle has telematics equipment (e.g. FleetBoard), additional data can be stored. This data can be transferred to the central fleet office for additional analyses, for example.

35

Cockpit ………………………………………….

Overhead control panel ………………….

Instrument cluster …………………………

Centre console ………………………………

Multifunction steering wheel ………….

Combination switch ……………………….

Cruise control lever ……………………….

Multifunction lever ………………………..

36

37

38

glance

40

42

a

44

At

44

45

36 Cockpit

Cockpit

At a glance

Function

Page

:

Light switch

74

;

Headlamp range control

75

=

Cruise control lever

44

?

Instrument cluster

39

AMultifunction steering

wheel

42

B

Differential locks

190

C

Cup holder

93

Function

Page

D

Universal carrier

94

E

Centre console

40

F

Multifunction lever

45

G

Ignition lock

159

HTo adjust the multifunction

steering wheel

70

I

Horn

J

Combination switch

44

Overhead control panel 37

Overhead control panel

At a glance

:Tachograph, see the manufacturer’s operating instructions

;

z Switches the front

windscreen heating

on/off

90

=

I Switches the lateral

end position of wind-

screen wipers

on/off

88

?Q Switches on the headlamp cleaning

AJ Switches the external lighting control

Function

Page

B

i Switches the work-

ing-area lamp on/off

77

Cé Switches the auxiliary headlamps

DÀ Switching the rotating beacons or

EMonitor for front, rearview

and equipment cameras

196

F

CD radio

148

38 Instrument cluster

Instrument cluster

Displays

At a glance

Example: instrument cluster

Function

Page

:

Speedometer

;

On-board computer

115

=

Rev counter

110

?

AdBlue® level

111

ATotal distance and trip dis-

i On vehicles without display A and B, scroll in the on-board computer to the Truck info menu window in the ßtour data menu (Y page 118). The menu window displays the total distance recorder, trip meter, time and outside temperature.

BClock and outside temper-

ature display

112

C

Fuel level

111

Instrument cluster 39

Warning and indicator lamps

At a glance

Example: instrument cluster

Function

Page

:Warning and indicator lamps in the speedometer

;Engine diagnostics

113

ºCab tilt lock

314

iDifferential lock

190

WInstruction to brake at

high engine speeds

110

;

Turn signals

75

=

Warning and indicator

lamps in the rev counter

!ABS (Anti-lock Brak-

164

ing System)

JBrake pressure

161

Function

Page

ÉDiesel particle filter,

automatic regeneration

213

ÂDiesel particle filter

malfunction

213

A

Warning and indicator

lamps below the on-

board computer

KMain-beam head-

75

lamps

ÃContinuous brake

167

!Parking brake

166

USide lamps/dipped-

74

beam headlamps

?Warning and indicator lamps in the AdBlue® display

40 Centre console

Centre console

Front centre console

At a glance

:K Activates/deactivates ABS Off-road

;U Activates/deactivates transmissiondriven power take-

=T Activates/deactivates engine-driven

?£ Switches the hazard warning lamps

A÷ Tyre pressure control system: increa-

ÖTyre pressure control system: reduces

Function

Page

B

Õ Activates/deacti-

vates the tyre pres-

sure control system

186

CF Manually activates/ deactivates engine

speed mode

262

D

Î Activates/deacti-

vates hydrostatic

drive system

198

E

Operates the hydrostatic

drive system

198

Operates the hydraulic sys-

tem

228

Changes the installation

position of the control lever

and hydraulic system con-

95

trols

FL Front PTO shaft: activates/deactivates working speed

control

267

G

Engages/disen-

gages the front PTO

shaft

267

H

N Engages/disen-

gages working gear

182

O Engages/disen-

gages crawler gear

184

IVehicles with a trailermounted tipper platform:

Ö Enables/disables

tipper function

277

JVehicles with tipper platform:

P Enables/disables

tipper function

277

KVehicles with tipper platform, without hydraulic system:

Q Raises the tipper

platform

277

R Lowers the tipper

platform

277

LHeating/air-conditioning

Centre console 41

Rear centre console

At a glance

Function

Page

:

Adjusts the exterior mirrors

71

;

É Diesel particle filter,

starts stationary

manual regeneration

213

Ê Diesel particle filter,

blocks regeneration

214

=

Õ Switches the equip-

ment camera on/off

196

?

& Locks the doors

57

% Unlocks the doors

57

AS Vehicles with mowing door: wipes with

Bw Switches the righthand seat heating

Cw Switches the seat heating on the left-

42 Multifunction steering wheel

At a glance

Function

Page

D

Parking brake

166

EFleetBoard (see the manufacturer’s operating instructions)

F Device mounting bracket

G

Auxiliary heating timer

102

HÏ Applies/releases the four-wheel park-

I£ Switches engine pre-

JJ Switching the 12 V

KÈ Switches radiator quick cleaning sys-

L¿ Opens/closes the

side windows

60

M

12 V socket

91

N

T Switches on the mir-

ror heating

72

U Switches off the mir-

ror heating

72

O

24 V socket

91

Multifunction steering wheel

Operating the on-board computer: 115

uSelects the next main menu/next entry in the input window, increases or resets value

tSelects the previous main menu/previous entry in the input window or decreases value

rNext menu window/next menu bar down in the input window

sPrevious menu window/ next menu bar up in the input window

9Opens and closes input window/acknowledges event window

Ú

Stores/displays the favour-

ite menu window

W Increases the volume:

Audio

122

Telephone

121

X Reduces the volume:

Function

Page

Operating the speed lim-

iter:

191

Operating cruise control:

193

é Selects cruise control

194

Switches off the working

mode limiter

204

ÑActivates and adjusts current speed/limit speed, increases the speed/limit speed

Speed limiter

191

Cruise control

193

Working mode cruise con-

trol

203

qActivates and calls up stored speed/limit speed, reduces set speed/limit speed

Speed limiter

191

Cruise control

193

Working mode cruise con-

trol

203

È Selects the speed limiter

192

Switches on the working

mode limiter

204

Multifunction steering wheel

43

Function

Page

o

Deactivates the speed lim-

glance

iter

193

Deactivates cruise control

196

Switches off the working

a

mode cruise control and

At

working mode limiter

203

Ù

Input window:

Cruise control, adjusts the

speed tolerance

195

Equipment operation,

engine speed setting

263

Operating the telephone:

121

; Makes or accepts a call/ displays the Telephone menu window

= Ends/rejects an incoming call

44 Cruise control lever

Combination switch

Cruise control lever

At a glance

:Main-beam headlamps on (when dipped-beam head-

lamps are switched on)

75

;

Turn signal, right

75

=Main-beam headlamps off (when dipped-beam head-

lamps are switched on)

75

?

Headlamp flasher

75

A

Turn signal, left

75

B

Windscreen wipers

88

CTo wipe with washer

Function

Page

:

Speed limiter: activating/

deactivating the speed lim-

iter

191

Cruise control: activat-

ing/deactivating cruise

193

control

;Telligent® gearshift: gear

preselection (shifting

down)

169

Telligent® automatic

gearshift: shifting down

175

manually

=

Speed limiter: increasing

191

set limit speed

Cruise control: increasing

set speed

193

Telligent® gearshift:

selecting direction of travel

169

(forward)

Telligent® automatic

gearshift: selecting direc-

175

tion of travel (forward)

?

Telligent® gearshift: gear

preselection (shifting up)

169

Telligent® automatic

gearshift: shifting up man-

175

ually

Function

Page

A

Speed Limiter: reducing

set limit speed

191

Cruise control: decreasing

193

set speed

Telligent® gearshift:

selecting direction of travel

169

(backwards)

Telligent® automatic

gearshift: selecting direc-

175

tion of travel (backwards)

Multifunction lever 45

Multifunction lever

At a glance

Function

Page

:

Continuous brake

167

;

Telligent® automatic

gearshift: automatic gear-

shift — drive program selec-

tion

177

d Automatic drive pro-

gram A

p Manual drive program M

=

Telligent® gearshift: gear

preselection (shifting

168

down)

Telligent® automatic

gearshift: shifting down

174

manually

?

Telligent® gearshift: gear

preselection (shifting up)

168

Telligent® automatic

gearshift: shifting up man-

174

ually

46 Multifunction lever

At a glance

Function

Page

A

Telligent® gearshift:

selecting direction of travel

168

h Drive/forwards

i Neutral

k Reverse

Telligent® automatic

gearshift: selecting direc-

174

tion of travel

h Drive/forwards

i Neutral

k Reverse

47

Useful information …………………………

48

Occupant safety …………………………….

48

Children in the vehicle ……………………

51

Pets in the vehicle ………………………….

53

Safety

48

Occupant safety

Useful information

These Operating Instructions describe all the

models and standard and optional equipment

of your vehicle that were available at the time

Safety

of going to print. Country-specific differences

are possible. Bear in mind that your vehicle

may not be equipped with all the functions

described. This also applies to safety-relevant

systems and functions.

Read the information on qualified specialist

workshops (Y page 30).

Occupant safety

Restraint system introduction

The restraint system can reduce the risk of

vehicle occupants coming into contact with

parts of the vehicle’s interior in the event of

an accident.

The restraint system can only offer protection

if all vehicle occupants always:

Rhave the seat belt correctly fastened

(Y page 49)

Rhave the seat and head restraint adjusted

properly (Y page 64)

As the driver, you must also make sure that

the steering wheel is also adjusted properly.

Observe the information on the correct driv-

er’s seat position (Y page 64).

See «Children in the vehicle» for further infor-

mation on children travelling in the vehicle as

well as on child restraint systems

(Y page 51).

Important safety notes

G WARNING

If the restraint system is modified, it may no

longer work as intended. The restraint system

may then not perform its intended protective

function by failing in an accident or triggering

unexpectedly, for example. There is an

increased risk of injury, possibly even fatal.

Never modify parts of the restraint system. Do not attempt to modify the wiring as well as electronic components or their software.

Seat belts

Introduction

A correctly worn seat belt is the most effective means of restraining the movement of vehicle occupants in the event of a collision. This reduces the risk of vehicle occupants coming into contact with parts of the vehicle interior or being ejected from it.

If the seat belt is pulled quickly or sharply by the belt sash guide, the inertia reel locks. The belt strap cannot be pulled out any further.

Important safety notes

G WARNING

The seat belt cannot perform its intended protective function if it is not fastened correctly. Also, an improperly fastened seat belt can cause additional injuries in the event of an accident, sudden braking or abrupt changes of direction. There is an increased risk of injury, possibly even fatal.

Always make sure that all vehicle occupants are wearing their seat belt properly and are seated correctly.

G WARNING

The seat belt does not offer the intended level of protection if you have not moved the backrest to an almost vertical position. When braking or in the event of an accident, you could slide underneath the seat belt and sustain abdomen or neck injuries, for example. This poses an increased risk of injury or even fatal injury.

Adjust the seat properly before beginning your journey. Always ensure that the backrest is in an almost vertical position and that the shoulder section of your seatbelt is routed across the centre of your shoulder.

Источник

ОАО «РОССИЙСКИЕ ЖЕЛЕЗНЫЕ ДОРОГИ»

РАСПОРЯЖЕНИЕ
от 10 сентября 2014 г. N 2117р

ОБ УТВЕРЖДЕНИИ И ВВЕДЕНИИ В ДЕЙСТВИЕ ИНСТРУКЦИИ ПО ЭКСПЛУАТАЦИИ ЛОКОМОБИЛЯ MERCEDES-BENZ UNIMOG НА КОМБИНИРОВАННОМ ХОДУ НА ЖЕЛЕЗНОДОРОЖНЫХ ПУТЯХ ОБЩЕГО ПОЛЬЗОВАНИЯ, РАСПОЛОЖЕННЫХ В ГРАНИЦАХ ТЕРРИТОРИЙ ДИРЕКЦИЙ ПО УПРАВЛЕНИЮ ТЕРМИНАЛЬНО-СКЛАДСКИМ КОМПЛЕКСОМ — СТРУКТУРНЫХ ПОДРАЗДЕЛЕНИЙ ЦЕНТРАЛЬНОЙ ДИРЕКЦИИ ПО УПРАВЛЕНИЮ ТЕРМИНАЛЬНО-СКЛАДСКИМ КОМПЛЕКСОМ

В целях организации движения при эксплуатации локомобиля Mercedes-Benz UNIMOG на комбинированном ходу на железнодорожных путях общего пользования, расположенных в границах территорий дирекций по управлению терминально-складским комплексом — структурных подразделений Центральной дирекции по управлению терминально-складским комплексом:
1. Утвердить и ввести в действие с 1 сентября 2014 г. прилагаемую Инструкцию по эксплуатации локомобиля Mercedes-Benz UNIMOG на комбинированном ходу на железнодорожных путях общего пользования, расположенных в границах территории дирекции по управлению терминально-складским комплексом — структурных подразделений Центральной дирекции по управлению терминально-складским комплексом (далее — Инструкция).
2. Руководителям причастных филиалов и структурных подразделений ОАО «РЖД» обеспечить выполнение Инструкции.
3. Контроль за исполнением настоящего распоряжения возложить на начальника Центральной дирекции по управлению терминально-складским комплексом Хронопуло С.М.

Первый вице-президент ОАО «РЖД»
В.Н.Морозов

УТВЕРЖДЕНА
распоряжением ОАО «РЖД»
от 10.09.2014 г. N 2117р

ИНСТРУКЦИЯ
ПО ЭКСПЛУАТАЦИИ ЛОКОМОБИЛЯ MERCEDES-BENZ UNIMOG НА КОМБИНИРОВАННОМ ХОДУ НА ЖЕЛЕЗНОДОРОЖНЫХ ПУТЯХ, РАСПОЛОЖЕННЫХ В ГРАНИЦАХ ТЕРРИТОРИИ ДИРЕКЦИЙ ПО УПРАВЛЕНИЮ ТЕРМИНАЛЬНО-СКЛАДСКИМ КОМПЛЕКСОМ — СТРУКТУРНЫХ ПОДРАЗДЕЛЕНИИ ЦЕНТРАЛЬНОЙ ДИРЕКЦИИ ПО УПРАВЛЕНИЮ ТЕРМИНАЛЬНО-СКЛАДСКИМ КОМПЛЕКСОМ — ФИЛИАЛА ОАО «РЖД»

1. Общие положения

1.1 Настоящая Инструкция по эксплуатации локомобиля Mercedes-Benz UNIMOG на комбинированном ходу на железнодорожных путях, расположенных в границах территорий дирекций по управлению терминально-складским комплексом — структурных подразделений Центральной дирекции по управлению терминально-складским комплексом — филиала ОАО «РЖД» (далее — Инструкция) устанавливает порядок эксплуатации локомобиля Mercedes-Benz UNIMOG на комбинированном ходу на инфраструктуре ОАО «РЖД», действия работников железнодорожного транспорта при его эксплуатации, а также порядок выполнения маневров с использованием локомобиля Mercedes-Benz UNIMOG на комбинированном ходу на железнодорожных путях в границах территорий дирекций по управлению терминально-складским комплексом (далее — Дирекция) — структурных подразделений Центральной дирекции по управлению терминально-складским комплексом — филиала ОАО «РЖД» (далее — Центральная дирекция).
Локомобиль Mercedes-Benz UNIMOG на комбинированном ходу (далее — машина КХ) — мультиприводная машина, способная передвигаться по железнодорожным путям с шириной колеи 1520 мм и по автомобильным дорогам, а также самостоятельно заезжать и съезжать с железнодорожного пути. Базовым транспортным средством машины КХ является полноприводный автомобиль Mercedes-Benz с дизельным двигателем. Машина КХ оборудована автосцепкой типа СА-3, компрессором для осуществления питания сжатым воздухом тормозной магистрали железнодорожного подвижного состава, крано-манипуляторной установкой.
Машина КХ оборудована тормозным краном для управления пневматическими автотормозами железнодорожного маневрового состава и стоп-краном. Тормозной кран имеет два фиксированных положения «отпуск» и «торможение». Тормозной эффект регулируется путем установки рукоятки тормозного крана в определенное положение.
1.2 В настоящей Инструкции применяются следующие сокращения:
ТРА — техническо-распорядительный акт станции;
СЦБ — устройства сигнализации, централизации и блокировки;
ЧТО — частичное техническое освидетельствование;
ПТО — полное техническое освидетельствование;
ЕТО — ежесменное техническое обслуживание;
КТО — комиссионный технический осмотр;
ДСП — дежурный по железнодорожной станции;
ОПЦ — оператор поста централизации.
1.3 Машина КХ предназначена для производства маневров с грузовыми, пассажирскими, весоповерочными вагонами, вагонами весовых мастерских (далее — вагон), локомотивами по железнодорожным путям в границах территории грузовых дворов Дирекции, а также для выполнения погрузочно-разгрузочных работ и обслуживания территории Дирекции.
1.4 На работников, эксплуатирующих машины КХ на железнодорожных путях в границах территорий грузовых дворов Дирекций, распространяются требования нормативных правовых актов МПС России, Минтранса России, нормативных документов ОАО «РЖД», предъявляемые к машинам КХ.
1.5 Эксплуатация машины КХ должна осуществляться в соответствии с положениями настоящей Инструкции и местной инструкции с учетом конкретных условий эксплуатации.
Местная инструкция проверяется и согласовывается начальником станции, ревизором движения участка, коммерческим ревизором участка, начальником эксплуатационного локомотивного депо, начальником отдела по работе со станциями центра организации работы железнодорожных станций, ревизором по безопасности движения по региону (по хозяйству перевозок), начальником центра организации работы железнодорожных станций. Утверждает инструкцию начальник железной дороги.
На Калининградской железной дороге инструкция разрабатывается в Дирекции по управлению терминально-складским комплексом. Проверяют и согласовывают ее начальник станции, ревизор движения участка, при его отсутствии — ревизор службы движения, начальник эксплуатационного локомотивного депо, заместитель начальника Дирекции управления движением (по коммерческой работе в сфере грузовых перевозок), начальник Дирекции управления движением, ревизор по безопасности движения (по хозяйству перевозок). Утверждает инструкцию первый заместитель начальника железной дороги.
1.6. Машина КХ должна иметь следующие отличительные четкие знаки и надписи:
технический знак принадлежности к железнодорожному транспорту ОАО «РЖД»;
наименование организации — владельца эксплуатирующего машину КХ;
номер (государственный регистрационный знак);
табличку завода-изготовителя с указанием даты и места постройки;
идентификационные и приемочные номера на составных частях в местах, установленных нормативно-технической документацией;
конструкционная скорость для движения по железнодорожным путям;
серия и бортовой номер, наименование места приписки, таблички и надписи об освидетельствовании резервуаров, контрольных приборов;
число мест, предназначенных для перевозки людей;
регистрационный номер, паспортную грузоподъемность, дату проведения технического освидетельствования, ЧТО и ПТО для машин КХ, оборудованных крано-манипуляторными и экскаваторными установками, монтажными вышками;
Знаки и надписи на машинах КХ наносятся в соответствии с требованиями конструкторской документации.
1.7 Каждая машина КХ должна иметь:
паспорт, составленный поставщиком или разработчиком конструкторской документации (включая паспорт крано-манипуляторной установки);
руководство по эксплуатации машины КХ или другую эксплуатационную документацию предприятия — изготовителя;
руководство по эксплуатации системы обеспечения безопасности движения поездов;
паспорта колесных пар (бегунков);
паспорта воздушных резервуаров, имеющихся на машине КХ;
паспорта и руководства по эксплуатации основных комплектующих изделий: силовой установки, гидропередачи, генератора и других устройств согласно ведомости эксплуатационных документов;
журнал учета результатов осмотра, проведения технического обслуживания и ремонта машины;
график планово-предупредительного технического обслуживания и ремонта машины КХ.
Паспорт и другая эксплуатационная документация, включая документацию установленных на машинах КХ комплектующих изделий, должны храниться у лица, ответственного за его эксплуатацию и содержание в исправном состоянии. Руководство или инструкция по эксплуатации должны находиться у водителя машины КХ.
1.8 Паспорта установленных на машине КХ комплектующих изделий должны регулярно заполняться лицом, ответственным за эксплуатацию данной машины, в соответствии с имеющимися в них разделами и пунктами.
1.9 На каждой находящейся в эксплуатации машине КХ должны быть:
журнал технического обслуживания и учета работы подвижной единицы формы ТУ-152 (далее — журнал формы ТУ-152);
акт комиссионного технического осмотра;
маршрутный лист;
журнал учета работы на железнодорожном пути (приложение N 1);
вахтенный журнал для записи результатов осмотра при приемке и сдаче крано-манипуляторной установки;
основные запчасти согласно ведомости эксплуатационной документации;
два огнетушителя;
сигнальные приборы и принадлежности: два духовых рожка, два комплекта сигнальных флажков (красного и желтого цветов), два ручных сигнальных фонаря, петарды (12 шт.);
аптечка с набором медикаментов и перевязочных средств для оказания первой медицинской помощи;
два тормозных башмака или два противооткатных устройства для машин КХ;
двумя носимыми радиостанциями;
средства телефонной связи.
1.10 Для движения по железнодорожным путям машина КХ должна быть оборудована:
устройством для движения по рельсам железнодорожного пути;
штатным шунтирующим устройством;
временным шунтирующим устройством;
жестким сцепным устройством, для сцепления с транспортным средством железнодорожного транспорта;
специальными фонарями для осигнализирования;
звуковым сигналом;
радиостанцией для связи с ДСП, машинистами локомотивов;
проблесковым маячком желтого цвета;
локомотивными устройствами автоматической локомотивной сигнализации, а также устройствами безопасности для машин КХ.
Работоспособность радиостанций проверяется между водителем и помощником водителя, о чем делается отметка водителем в маршрутном листе.
Выезд машины КХ на железнодорожные пути, оборудованные устройствами электрической централизации, разрешается, если подвижная единица на комбинированном ходу обеспечивает надежное шунтирование рельсовых цепей и имеет штатное и временное шунтирующие устройства. Сопротивление шунтирующего устройства не должно превышать 0,01 Ом. Проверка штатного и временного шунтирующих устройств должна проводиться один раз в три месяца с отметкой их работоспособности в журнале формы ТУ-152 с составлением акта за подписью работника, производившего измерения, и водителя машины КХ.
Проверка шунтирующих устройств должна проводиться на контрольных пунктах AЛC (КП), в пунктах технического обслуживания локомотивных или моторвагонных депо, в центрах по техническому обслуживанию и ремонту локомотивных устройств безопасности или электромехаником СЦБ на месте базирования машины КХ с применением измерительных приборов, поверенных установленным порядком.
1.11 Перевозка людей на машине КХ в количестве большем, чем указано в техническом паспорте машины не допускается.
1.12 Выезд машины КХ на главные, приемо-отправочные, сортировочно-отправочные железнодоржные пути железнодорожной станции запрещается.
1.13 Категорически запрещается использование машины КХ для операций, не предусмотренных технической документацией. Запрещается работать крано-манипуляторной установкой при нахождении машины КХ на железнодорожном пути.

2. Требования к эксплуатации подвижных единиц на комбинированном ходу

2.1 Для управления машиной КХ приказом начальника механизированной дистанции погрузочно-разгрузочных работ и коммерческих операций (далее- механизированная дистанция) назначается водитель и помощник водителя.
2.2 К управлению машиной КХ в качестве водителя и помощника водителя допускаются лица:
не моложе 18 лет;
имеющие образование не ниже среднего, прошедшие при поступлении на работу в установленном порядке обязательные предварительные и периодические медицинские осмотры, психофизиологическое обследование, прошедшие обучение в специальном образовательном учреждении и получившие свидетельство помощника машиниста (водителя).
2.3 Водитель и помощник водителя проходят аттестацию в порядке, установленном в распоряжении ОАО «РЖД» от 26.03.2013 N 731р «О проведении аттестации работников ОАО «РЖД», производственная деятельность которых связана с движением поездов и маневровой работой на железнодорожных путях общего пользования».
Проходят проверку знаний должностных инструкций, ТРА станции, положений настоящей и местной инструкций.
2.4 Водитель машины КХ должен иметь свидетельство на право управления железнодорожной подвижной единицей в соответствии с Правилами технической эксплуатации железных дорог Российской Федерации, утвержденными приказом Минтранса России от 21.12.2010 N 286. Водительское удостоверение на право управления транспортным средством категории «С» в соответствии с Правилами дорожного движения Российской Федерации. Удостоверение на право управления крано-манипуляторной установкой, удостоверение формы ЭУ-43 о группе электробезопасности не ниже третьей, свидетельство о прохождении аттестации.
Помощник водителя — свидетельство о присвоении квалификации составителя поездов, удостоверение стропальщика, удостоверение формы ЭУ-43 о группе электробезопасности не ниже третьей, свидетельство о прохождении аттестации.
2.5 Вновь назначенному водителю машины КХ выдается служебный формуляр формы ТУ-57, в котором должно быть:
заключение машиниста-инструктора о допуске к самостоятельному управлению машиной КХ на железнодорожных путях и контрольно- заключительной поездки на железнодорожных путях в границах территории Дирекции;
запись начальника механизированной дистанции об аттестации, проведенных испытаниях в знании ТРА станции, настоящей и местной инструкции, собеседовании по вопросам обеспечения безопасности движения.
2.6 Водитель, имеющий перерыв в работе на железнодорожных путях до трех месяцев, допускается к работе после дополнительного инструктажа. Дополнительный инструктаж проводится руководителем, ответственным за эксплуатацию машины КХ, с записью в служебном формуляре машиниста (водителя) формы ТУ-57.
При перерыве в работе на железнодорожных путях свыше трех месяцев водитель допускается к самостоятельной работе только после дополнительного инструктажа и контрольно-инструкторской поездки с положительным заключением машиниста-инструктора с записью в служебном формуляре формы ТУ-57.
2.7 При отсутствии у водителя машины КХ заключения машиниста- инструктора для работы на железнодорожных путях и при необходимости заезда на них должен выделяться проводник из числа машинистов или водителей специального самоходного подвижного состава, имеющих заключение машиниста- инструктора о возможности самостоятельной работы на данных железнодорожных путях.
Водитель машины КХ и проводник являются в равной мере ответственными за обеспечение безопасности движения.
2.8 Водитель машины КХ при выполнении служебных обязанностей должен иметь при себе: свидетельство на право управления или его копию, удостоверение личности с отметкой о сдаче в отдел кадров свидетельства на право управления, служебный формуляр формы ТУ-57, свидетельство о прохождении аттестации, удостоверение формы ЭУ-43, выписку из ТРА станции, водительское удостоверение на право управления транспортным средством категории «С», свидетельство на право управления крано-манипуляторной установкой, заполненные путевой (форма N 3 спец.) и маршрутный лист, заверенный штампом и подписью фельдшера здравпункта.
Помощник водителя — свидетельство о присвоении квалификации составителя поездов или его копию, удостоверение личности с отметкой о сдаче в отдел кадров свидетельства о присвоении квалификации составителя поездов, удостоверение стропальщика, свидетельство о прохождении аттестации.
Указанные документы водитель и помощник водителя обязаны предъявить руководителю работ перед началом работ.
2.9 Ответственный за эксплуатацию машины КХ, содержание ее в исправном состоянии, обеспечение безопасных условий работы, а также за взаимодействие со смежными службами — начальник механизированной дистанции. Ответственный за организацию технического обслуживания и ремонта машины КХ, подготовку водителя и помощника водителя — главный инженер Дирекции.
2.10 Контроль за работой водителя и помощника водителя осуществляют первый заместитель начальника Дирекции по управлению терминально-складским комплексом, машинисты-инструкторы бригад путевых машин и моторно-рельсового транспорта.
2.11 Передислокация машин КХ по железнодорожным путям должна осуществляться только в погруженном состоянии на платформе. В случае аварийной или нестандартной ситуации допускается вывод машины КХ с железнодорожного пути отдельным локомотивом с объединением тормозной магистрали, при этом машина должна обеспечивать надежное шунтирование рельсовых цепей.
Ответственность за надежность сцепления машины КХ с локомотивом возлагается на водителя машины КХ.
2.12. Не допускается эксплуатация на железнодорожных путях машины КХ, не прошедшей комиссионный технический осмотр, а также если имеется хотя бы одна из следующих неисправностей:
неисправность прибора для подачи звукового сигнала;
неисправность тормозов, в том числе ручного тормоза;
неисправность привода передвижения;
неисправность ведущих мостов базового шасси;
неисправность рулевого управления базового шасси;
появление стука, постороннего шума в двигателе;
неисправность или отсутствие средств пожаротушения;
неисправность или отсутствие одного из двух тормозных башмаков или противооткатного устройства для машин КХ;
неисправность световых приборов, в том числе желтого проблескового маячка, и электрооборудования;
неисправность или несовместимость с устройствами поездной радиосвязи инфраструктуры устройств поездной радиосвязи на машине КХ, неисправность или отсутствие хотя бы одной из двух носимых радиостанций;
неисправность штатного и временного шунтирующих устройств;
неисправность устройства для движения по рельсам железнодорожного пути;
неисправность автосцепки типа СА-3;
неисправность, отсутствие или не соответствие конструкторской документации штатных транспортных запоров, стопорных и предохранительных устройств, крепления рабочих органов в транспортном положении;
выход за габарит подвижного состава частей оборудования, установленного на машинах КХ;
неисправность компрессора, предназначенного для питания сжатым воздухом тормозной магистрали железнодорожного подвижного состав;
неисправность локомотивных устройств автоматической локомотивной сигнализации, а также устройствами безопасности.
Комиссионный технический осмотр машины КХ с составлением акта проводится два раза в год. Осмотру подлежат приборы и устройства, установленные на машине КХ и используемые для работы на железнодорожных путях. Фактические замеры тормозных характеристик машин КХ производить на железнодорожном пути при скорости движения 20 км/ч с применением тормозов до полной остановки.
2.13 Перед выездом на работу водитель машины КХ должен пройти предрейсовый медицинский осмотр с отметкой в путевом листе и маршрутном листе, предрейсовый инструктаж и целевой инструктаж по охране труда.
Водитель обязан убедиться в исправности машины КХ, провести ЕТО, обращая особое внимание на работу тормозного оборудования, состояние двигателя, ходовых частей, рессорного подвешивания, шунтирующего устройства, правильности крепления рабочих органов в транспортном положении, обеспечении габарита, проверить наличие и исправность звукового сигнала, а также сигнальных принадлежностей, запасных частей и инструмента, комплекта тормозных башмаков или противооткатных устройств, аптечки с набором медикаментов и перевязочных средств для оказания первой медицинской помощи, исправности радиосвязи.
2.14 При выполнении маневров машиной КХ на железнодорожных путях помощник водителя несет ответственность за надежность сцепления машины КХ с вагонами и вагонов между собой, соединение воздушных рукавов, открытие концевых кранов в маневровом составе. Водитель несет ответственность за проведение сокращенного опробования автотормозов. Маневры на железнодорожных путях должны производиться с включенными автотормозами.
2.15 Во время движения машины КХ запрещается сходить и садиться на нее до полной остановки.
2.16 Скорость движения машины КХ не должна превышать скорости, указанной в руководстве по эксплуатации, по станционным путям не более 25 км/ч, а по стрелочным переводам не более 15 км/ч. При плохой видимости скорость движения машин КХ не должна превышать 25 км/ч, при этом освещение (фары и задний красный сигнальный фонарь) должны быть включены.
2.17 На железнодорожных станциях, где не обеспечивается регистрация служебных переговоров, маневры машиной КХ запрещаются.

3. Маневровая работа

3.1 Перед началом работ бригада машины КХ обязана получить план работ от руководителя работ. В случае работы машины на железнодорожных путях в плане работ обязательно указывается временной интервал нахождения машины на железнодорожных путях, номера железнодорожных путей, на которых будут производиться маневры, и номера перемещаемых вагонов с указанием мест перемещения.
Руководитель работ должен осуществлять контроль за действиями бригады и передвижением машины по железнодорожным путям.
3.2 Заезд (съезд) машины КХ на железнодорожный путь производится на железнодорожных переездах, на технологических проездах, по специальному съемному настилу, в тупиках, имеющих специально оборудованные площадки (указывается в местной инструкции).
Места заезда (съезда) должны быть заранее определены, согласованы с причастными хозяйствами, а их перечень утвержден начальником дирекции инфраструктуры.
3.3 Запрещается одновременно в одном маневровом районе производить маневровую работу машиной КХ и локомотивом или специальным самоходным подвижным составом.
3.4 При нахождении машины КХ на железнодорожном пути необходимо установить стрелки, ведущие на путь ее нахождения, в положение, исключающее возможность заезда на эти пути, при электрической централизации дополнительно на стрелочные рукоятки (кнопки) навесить красные колпачки, тщательно следить за занятостью этих путей.
Стоянка машин КХ (в отстое) на станционных железнодорожных путях допускается только в исключительных случаях с разрешения ДСП (ОПЦ).
3.5 Водитель машины КХ не имеет права заезжать на железнодорожный путь, не получив бланк предупреждения формы ДУ-61, который выдается согласно требованиям приложения 12 ИДП и соответствующего разрешения.
3.6 О приведении машины КХ в транспортное положение перед заездом на железнодорожный путь руководитель работ обязан сделать запись в журнале движения поездов формы ДУ-2 (ДУ-3) или журнале формы ДУ-46.
3.7 Перед заездом (съездом) машины КХ на железнодорожный путь, руководитель работ на рабочем месте ДСП (ОПЦ) оформляет в журнале формы ДУ-46 запись о месте заезда (съезда) машины КХ с указанием мер безопасности движения.
3.8 ДСП (ОПЦ) подписывает в журнале формы ДУ-46 запись (с отметкой времени), разрешая начать работу по заезду (съезду) машины КХ.
3.9 Руководитель работ установленным порядком организует ограждение места заезда (съезда) и смежного с ним пути (путей), как места требующего остановки.
Перед заездом (съездом) водитель машины КХ должен получить от ДСП (ОПЦ) устное разрешение по радиосвязи.
3.10 После заезда (съезда) и установки машины КХ на рельсы железнодорожного пути водитель машины КХ обязан доложить ДСП (ОПЦ) об окончании заезда (съезда), снятии сигналов ограждения, руководитель работ сделать об этом запись в журнале формы ДУ-46.
3.11 Маневровые передвижения машины КХ по железнодорожным путям должны осуществляться по приготовленным маршрутам с открытием соответствующих маневровых светофоров или по ручным сигналам, передаваемым работниками хозяйства перевозок, по указанию ДСП (ОПЦ) и руководителя маневров.
3.12 Переговоры должны производиться по регистрируемым средствам связи.
3.13 Вес и количество вагонов в маневровом составе определяется после проведения тяговых расчетов с учетом местных особенностей.
3.13 Выдача, порядок учета, контроля и использования тормозных башмаков осуществляется установленным порядком, в зависимости от местных условий. Ответственным за сохранность и правильность закрепления подвижного состава является руководитель работ.

4. Техническое обслуживание и ремонт машины КХ

4.1 Техническое обслуживание и ремонт базового автомобиля, шасси и крано-манипуляторной установки производятся с периодичностью и в сроки, указанные в руководстве по эксплуатации и сервисной книжке машины КХ.
4.2 Техническое обслуживание и ремонт рабочих органов, диагностического оборудования, устройства для движения по рельсовому пути и других устройств, установленных на машине КХ, производятся в соответствии с руководствами или инструкциями по эксплуатации данных устройств или данного типа машины КХ.

5. Меры безопасности при эксплуатации машины КХ на железнодорожных путях

5.1 Во избежание повреждения протектора базового автомобиля об контррельсы края настилов переездов и охранные брусы следует избегать резкого торможения перед переездами и на стрелочных переводах.
5.2 При эксплуатации машины КХ запрещается:
передавать управление машины КХ лицам, не имеющим свидетельства на право управления;
выезд (заезд) машины КХ на железнодорожный путь в темное время суток, при туманах, снегопадах и метелях, ливнях, при неработающих средствах связи и неисправном шунтирующем устройстве;
выезд (заезд) на железнодорожный путь и движение по нему без разрешения ДСП (ОПЦ) и руководителя маневров;
перевозка грузов и пассажиров, не предусмотренных технологией работы машины КХ. Количество людей, перевозимых машиной КХ, должно быть не более установленного формуляром (паспортом) на машину, включая водителя;
нарушать габарит подвижного состава при движении машины КХ по железнодорожному пути, а при остановке или стоянке возле железнодорожного пути габарит приближения строений;
выезд и остановка в междупутье с нарушением габарита приближения строений;
пользоваться верхними аварийными люками при нахождении машины КХ под контактной сетью до снятия с нее напряжения.

Приложение N 1

ЖУРНАЛ
учета работы на железнодорожном пути
_______________________________________________________________________
(наименование машины КХ)
ТИП ___________________ N ________________
_______________________________________________________________________
(наименование предприятия)

  Дата 

 Наименование
выполненных 
работ    

 Место и время
заезда на ж/д
путь    

  Должность, 
Ф.И.О.   
работника, 
разрешившего
заезд   

 Место и Время
съезда с ж/д
пути    

  Должность, 
Ф.И.О.   
работника, 
разрешившего
съезд    

   ФИО,  
Подпись
водителя

    1  

      2      

       3      

       4     

       5      

      6      

     7   

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