Руководство по mazda 6 с 2002 2005

Brand: Mazda
|
Category: Automobile
|
Size: 18.66 MB

• G Eneral Information

  4

  • Table of Contents

    4

  • How to Use this Manual

    5

    • Range of Topics

      5

    • Service Procedure

      5

    • Symbols

      7

    • Advisory Messages

      7

    • Troubleshooting Procedure

      8

  • Units

    14

  • Fundamental Procedures

    15

    • Protection of Vehicle

      15

    • Preparation of Tools and Measuring Equipment

      15

    • Special Service Tools

      15

    • Oil Leakage Inspection

      15

    • Disconnection of the Negative Battery Cable

      16

    • Removal of Parts

      16

    • Disassembly

      16

    • Inspection During Removal, Disassembly

      17

    • Arrangement of Parts

      17

    • Cleaning of Parts

      17

    • Reassembly

      17

    • Adjustment

      18

    • Rubber Parts and Tubing

      18

    • Hose Clamps

      19

    • Torque Formulas

      19

    • Vise

      19

    • Dynamometer

      20

    • Sst

      20

  • Installation of Radio System

    20

  • Electrical System

    21

    • Electrical Parts

      21

    • Connectors

      21

    • Electrical Troubleshooting Tools

      25

    • Precautions before Welding

      26

  • Jacking Positions ,Vehicle Lift (2 Supports),Safety Stands (Rigid Rack) Positions

    27

    • Jacking Positions, Vehicle Lift (2 Supports) and Safety Stand (Rigid Rack) Positions

      27

  • Towing

    29

    • Towing Hooks

      29

  • Identification Number Locations

    31

    • Vehicle Identification Number(Vin

      31

    • Engine Identification Number

      31

  • New Standards

    33

  • Abbreviations

    34

  • Pre-Delivery Inspection

    35

  • Scheduled Maintenance

    36

    • Scheduled Maintenance Table

      36

• E Ngine

  44

  • Location Index

    45

    • Mechanical Location Index

      45

  • Drive Belt

    46

    • Drive Belt Inspection

      46

    • Drive Belt Replacement

      46

    • Drive Belt Auto Tensioner Inspection

      47

  • Valve Clearance

    47

    • Valve Clearance Inspection

      47

    • Valve Clearance Adjustment

      48

  • Compression Pressure

    52

    • Compression Inspection

      52

  • Timing Chain

    53

    • Timing Chain Removal/Installation

      53

  • Cylinder Head Gasket

    61

    • Cylinder Head Gasket Replacement

      61

  • Front Oil Seal

    64

    • Front Oil Seal Replacement

      64

  • Rear Oil Seal

    68

    • Rear Oil Seal Replacement

      68

  • Engine

    69

    • Engine Removal/Installation

      69

    • Engine Disassembly/Assembly

      74

  • Variable Valve Timing

    75

    • Variable Valve Timing Actuator Inspection

      75

    • Variable Valve Timing Actuator Removal/Installation

      75

    • Oil Control Valve (Ocv

      76

  • Oil Control Valve (Ocv) Removal/Installation

    76

    • Oil Control Valve (Ocv) Inspection

      76

• L Ubrication System

  78

  • Location Index

    79

  • Oil Pressure Inspection

    80

  • Engine Oil

    81

    • Engine Oil Inspection

      81

    • Engine Oil Replacement

      81

  • Oil Filter

    83

    • Oil Filter Replacement

      83

  • Oil Cooler

    85

    • Oil Cooler Removal/Installation

      85

  • Oil Pan

    86

    • Oil Pan Removal/Installation

      86

  • Oil Pump

    88

    • Oil Pump Removal/Installation

      88

• C Ooling System

  90

  • Location Index

    91

  • Engine Coolant Protection Inspection

    92

    • Engine Coolant Replacement

      93

    • Engine Coolant Leakage Inspection

      93

  • Cooling System Service Warnings

    92

    • Engine Coolant Level Inspection

      92

  • Radiator Cap

    94

    • Radiator Cap Inspection

      94

  • Radiator

    95

    • Radiator Removal/Installation

      95

  • Thermostat

    96

    • Thermostat Removal/Installation

      96

    • Thermostat Inspection

      97

  • Water Pump

    97

    • Water Pump Removal/Installation

      97

  • Fan Motor

    98

    • Cooling Fan Removal/Installation

      98

    • Cooling Fan Motor Removal/Installation

      99

    • Cooling Fan Motor Inspection

      100

• F Uel and Emission Control Systems

  101

  • Location Index

    103

    • Intake-Air System

      103

    • Fuel System

      104

    • Emission System

      106

    • Control System

      107

  • Engine Tune-Up

    108

    • Ignition Timing Inspection

      108

    • Idle Speed Inspection

      108

    • Idle Mixture Inspection

      109

  • Intake-Air System

    110

    • Vacuum Hose Routing Diagram

      110

    • Intake-Air System Removal/Installation

      110

    • Variable Air Duct (Vad) Shutter Valve Inspection (L3

      112

    • Variable Air Duct (Vad) Control Solenoid Valve Inspection (L3

      113

    • Variable Air Duct (Vad) Check Valve (One-Way) Inspection (L3

      113

    • Idle Air Control (Iac) Valve Inspection

      113

    • Variable Intake-Air System (Vis) Shutter Valve Actuator Inspection (L3

      114

    • Variable Intake-Air System (Vis) Control Solenoid Valve Inspection (L3

      114

    • Variable Tumble Control System (Vtcs) Shutter Valve Actuator Inspection

      115

    • Variable Tumble Control Solenoid Valve Inspection

      115

    • Accelerator Pedal Removal/Installation

      116

    • Accelerator Cable Inspection/Adjustment

      116

  • Fuel System

    117

    • Before Repair Procedure

      117

    • After Repair Procedure

      117

    • Fuel Tank Removal/Installation

      118

    • Fuel Tank Inspection

      119

    • Nonreturn Valve Inspection

      120

    • Fuel Line Pressure Inspection

      120

    • Fuel Pump Unit Removal/Installation

      122

    • Fuel Pump Unit Disassembly/Assembly

      124

    • Fuel Pump Unit Inspection

      140

    • Fuel Injector Removal/Installation

      143

    • Fuel Injector Inspection

      146

    • Pressure Regulator Inspection

      149

    • Pulsation Damper Removal/Installation

      149

    • Pulsation Damper Inspection

      149

  • Exhaust System

    150

    • Exhaust System Inspection

      150

    • Exhaust System Removal/Installation

      150

  • Emission System

    153

    • Charcoal Canister Inspection

      153

    • Evaporative Gas Check Valve (One-Way) Inspection (L.h.D

      153

    • Purge Solenoid Valve Removal/Installation

      153

    • Purge Solenoid Valve Inspection

      154

    • Egr Valve Removal/Installation

      154

    • Egr Valve Inspection

      155

    • Pcv Valve Inspection

      156

    • Three-Way Catalytic Converter (Twc) Inspection

      156

  • Control System

    158

    • Pcm Removal/Installation

      158

    • Pcm Inspection

      160

    • Pcm Configuration

      179

    • Intake Air Temperature (Iat) Sensor Inspection

      179

    • Mass Air Flow (Maf) Sensor Inspection

      180

    • Throttle Position (Tp) Sensor Inspection

      180

    • Manifold Absolute Pressure (Map) Sensor Inspection

      181

    • Engine Coolant Temperature (Ect) Sensor Removal/Installation

      182

    • Engine Coolant Temperature (Ect) Sensor Inspection

      182

    • Crankshaft Position (Ckp) Sensor Inspection

      183

    • Crankshaft Position (Ckp) Sensor Removal/Installation

      183

    • Camshaft Position (Cmp) Sensor Inspection

      184

    • Knock Sensor Inspection

      185

    • Knock Sensor Removal/Installation

      185

    • Heated Oxygen Sensor (Ho2S) Inspection

      185

    • Power Steering Pressure (Psp) Switch Inspection

      187

    • Clutch Switch Inspection

      188

    • Neutral Switch Inspection

      188

    • Barometric Pressure (Baro) Sensor Inspection

      189

  • On-Board Diagnostic

    190

    • Foreword

      190

    • Obd Pending Trouble Codes

      191

    • Obd Freeze Frame Data

      191

    • Obd On-Board System Readiness Test

      191

    • Obd Diagnostic Monitoring Test Results

      191

    • Obd Read/Clear Diagnostic Test Results

      191

    • Obd Parameter Identification (Pid) Access

      191

    • On-Board Diagnostic Test

      191

    • Obd Drive Mode

      193

    • Diagnostic Monitoring Test Results

      194

    • Dtc Confirmation Procedure

      195

    • Koeo/Koer Self-Test

      195

    • After Repair Procedure

      195

    • Dtc Table

      196

    • Dtc P0010

      199

    • Dtc P0011

      201

    • Dtc P0012

      202

    • Dtc P0031

      203

    • Dtc P0032

      205

    • Dtc P0037

      207

    • Dtc P0038

      209

    • Dtc P0101

      210

    • Dtc P0102

      212

    • Dtc P0103

      214

    • Dtc P0107

      215

    • Dtc P0108

      217

    • Dtc P0111

      219

    • Dtc P0112

      220

    • Dtc P0113

      221

    • Dtc P0117

      223

    • Dtc P0118

      225

    • Dtc P0121

      227

    • Dtc P0122

      229

    • Dtc P0123

      231

    • Dtc P0125

      233

    • Dtc P0131, P0132

      234

    • Dtc P0133

      237

    • Dtc P0134

      239

    • Dtc P0138

      241

    • Dtc P0140

      243

    • Dtc P0171

      245

    • Dtc P0172

      248

    • Dtc P0300

      250

    • Dtc P0327

      255

    • Dtc P0328

      257

    • Dtc P0335

      259

    • Dtc P0340

      261

    • Dtc P0403

      264

    • Dtc P0420

      267

    • Dtc P0443

      268

    • Dtc P0480

      270

    • Dtc P0500

      272

    • Dtc P0505

      274

    • Dtc P0506

      275

    • Dtc P0507

      277

    • Dtc P0511

      278

    • Dtc P0550

      280

    • Dtc P0602

      282

    • Dtc P0610

      282

    • Dtc P0661

      283

    • Dtc P0662

      284

    • Dtc P0703

      286

    • Dtc P0704

      288

    • Dtc P0850

      290

    • Dtc P1410

      292

    • Dtc P1562

      294

    • Dtc P2006

      296

    • Dtc P2009

      298

    • Dtc P2010

      300

    • Dtc P2228

      302

    • Dtc P2229

      304

    • Dtc P2502

      306

    • Dtc P2503

      307

    • Dtc P2504

      308

  • Troubleshooting

    311

    • Engine Symptom Troubleshooting

      311

    • Quick Diagnostic Chart

      312

    • No.1 Melting of Main or Other Fuses

      316

    • No.2 Mil Illuminates

      316

    • No.3 will Not Crank

      317

    • No.4 Hard to Start/Long Crank/Erratic Start/Erratic Crank

      319

    • No.5 Engine Stalls-After Start/At Idle

      321

    • No.6 Cranks Normally but will Not Start

      325

    • No.7 Slow Return to Idle

      328

    • No.8 Engine Runs Rough/Rolling Idle

      329

    • No.9 Fast Idle/Runs on

      331

    • No.10 Low Idle/Stalls During Deceleration

      332

    • No.11 Engine Stalls/Quits, Engine Runs Rough, Misses, Buck/Jerk, Hesitation/Stumble, Surges

      334

    • No.12 Lack/Loss of Power-Acceleration/Cruise

      337

    • No.13 Knocking/Pinging-Acceleration/Cruise

      340

    • No.14 Poor Fuel Economy

      341

    • No.15 Emission Compliance

      343

    • No.16 High Oil Consumption/Leakage

      344

    • No.17 Cooling System Concerns-Overheating

      345

    • No.18 Cooling System Concerns-Runs Cold

      346

    • No.19 Exhaust Smoke

      347

    • No.20 Fuel Odor

      348

      • Compartment

        348

    • No.21 Engine Noise

      349

    • No.22 Vibration Concerns (Engine

      350

    • No.23 A/C Does Not Work Sufficiently

      350

    • No.24 A/C Is Always on or A/Ccompressor Runs Continuously

      351

    • No.25 A/C Is Not Cut off under Wide Open Throttle Conditions

      351

    • No.26 Exhaust Sulphur Smell

      352

    • No.27 Constant Voltage

      353

    • No.28 Spark Plug Condition

      355

    • Intermittent Concern Troubleshooting

      357

    • Engine Control System Operation Inspection

      359

• E Ngine Electrical System

  370

  • Location Index

    371

  • Charging System

    372

    • Battery Removal/Installation

      372

    • Battery Inspection

      373

    • Battery Recharging

      374

    • Generator Removal/Installation

      375

    • Generator Inspection

      376

  • Ignition System

    377

    • Ignition Coil Removal/Installation

      377

    • Ignition Coil Inspection

      378

    • Spark Plug Removal/Installation

      379

    • Spark Plug Inspection

      380

    • High-Tension Lead Removal/Installation

      380

  • Starting System

    381

    • Starter Removal/Installation

      381

    • Starter Inspection

      382

• C Lutch

  383

  • Location Index

    384

    • Clutch Location Index

      384

  • General Procedures

    385

    • Precaution (Clutch

      385

  • Clutch Fluid

    386

    • Clutch Fluid Inspection

      386

    • Clutch Fluid Replacement

      386

  • Clutch Pedal

    387

    • Clutch Pedal Adjustment

      388

    • Clutch Pedal Removal/Installation

      388

  • Clutch Master Cylinder

    389

    • Clutch Master Cylinder Removal/Installation

      389

    • Clutch Master Cylinder Disassembly/Assembly

      390

  • Clutch Release Cylinder

    391

    • Clutch Release Cylinder Removal/Installation

      391

    • Clutch Release Cylinder Disassembly/Assembly

      392

  • Clutch Unit

    393

    • Clutch Unit Removal/Installation

      393

    • Clutch Cover Inspection

      395

    • Clutch Disc Inspection

      396

    • Clutch Release Collar Inspection

      396

  • Flywheel

    397

    • Flywheel Inspection

      397

• M Anual Transaxle

  398

  • Location Index

    399

    • Manual Transaxle Location Index

      399

  • Manual Transaxle

    400

    • Transaxle Oil Inspection

      400

    • Transaxle Oil Replacement

      400

    • Oil Seal (Differential) Replacement

      401

    • Vehicle Speedometer Sensor Removal/Installation

      401

    • Vehicle Speedometer Sensor Inspection

      402

    • Manual Transaxle Removal/Installation

      402

  • Shift Mechanism

    406

    • Shift Mechanism Removal/Installation

      406

• A Utomatic Transaxle

  408

  • Automatic Transaxle Location Index

    411

  • Location Index

    411

  • Automatic Transaxle

    413

    • Mechanical System Test

      413

    • Road Test

      416

    • Automatic Transaxle Fluid (Atf) Inspection

      419

    • Automatic Transaxle Fluid (Atf) Replacement

      420

    • Hold Switch Inspection

      420

    • Hold Switch Removal/Installation

      421

    • Transaxle Range (Tr) Switch Inspection

      421

    • Transaxle Range (Tr) Switch Removal/Installation

      422

    • Transaxle Range (Tr) Switch Adjustment

      425

    • Transaxle Fluid Temperature (Tft) Sensor Inspection

      426

    • Transaxle Fluid Temperature (Tft) Sensor Removal/Installation

      428

    • Oil Pressure Switch Inspection

      428

    • Oil Pressure Switch Removal/Installation

      430

    • Input/Turbine Speed Sensor Inspection

      430

    • Input/Turbine Speed Sensor Removal/Installation

      431

    • Vehicle Speedometer Sensor (Vss) Inspection

      431

    • Vehicle Speedometer Sensor (Vss) Removal/Installation

      433

    • Solenoid Valve Inspection

      433

    • Solenoid Valve Removal/Installation

      435

    • Pcm Inspection

      436

    • Pcm Removal/Installation

      436

    • Automatic Transaxle Removal/Installation

      436

    • Oil Seal Replacement

      440

    • Control Valve Body Removal

      441

    • Control Valve Body Installation

      442

    • Oil Cooler Flushing

      443

    • Oil Cooler Removal/Installation

      446

    • Oil Cooler Disassembly/Assembly

      448

    • Drive Plate Removal/Installation

      450

  • Automatic Transaxle Shift Mechanism

    452

    • Shift-Lock Inspection

      452

    • Key Interlock Inspection

      452

    • Interlock Cable Inspection

      452

    • Interlock Cable Adjustment

      453

    • Selector Lever Inspection

      455

    • Selector Cable Adjustment

      456

    • Selector Lever Removal/Installation

      456

    • Selector Lever Disassembly/Assembly

      462

  • On-Board Diagnostic

    463

    • Foreword

      463

    • Automatic Transaxle On-Board Diagnostic Function

      463

    • After Repair Procedure

      463

    • Dtc Table

      463

    • Dtc P0500

      465

    • Dtc P0706

      468

    • Dtc P0707

      469

    • Dtc P0708

      471

    • Dtc P0711

      474

    • Dtc P0712

      475

    • Dtc P0713

      476

    • Dtc P0715

      479

    • Dtc P0731

      481

    • Dtc P0732

      482

    • Dtc P0733

      484

    • Dtc P0734

      486

    • Dtc P0741

      488

    • Dtc P0742

      489

    • Dtc P0745

      491

    • Dtc P0751

      493

    • Dtc P0752

      494

    • Dtc P0753

      496

    • Dtc P0756

      498

    • Dtc P0757

      500

    • Dtc P0758

      501

    • Dtc P0761

      504

    • Dtc P0762

      506

    • Dtc P0763

      507

    • Dtc P0766

      510

    • Dtc P0767

      511

    • Dtc P0768

      513

    • Dtc P0771

      515

    • Dtc P0772

      516

    • Dtc P0773

      518

    • Dtc P0841

      520

    • Pid/Data Monitor Inspection

      521

  • Troubleshooting

    523

    • Foreword

      523

    • Basic Inspection

      523

    • Symptom Troubleshooting Item Table

      524

    • No.1 Vehicle Does Not Move in

      524

      • D, S, L Ranges, or in R Position

        524

    • No.2 Vehicle Moves in N Position

      524

    • No.3 Vehicle Moves in P Position

      524

      • Or Parking Gear Does Not

        524

      • Disengage When P Is Disengaged

        524

    • No.4 Excessive Creep

      524

    • No.5 no Creep at All

      524

    • No.6 Low Maximum Speed and Poor Acceleration

      524

• Front and Rear Axles

  543

  • Location Index

    544

    • Front Axle/Drive Shaft Location Index

      544

    • Rear Axle Location Index

      545

  • General Procedures

    545

    • Precaution (Front and Rear Axle

      545

  • Front Axle

    546

    • Wheel Hub, Steering Knuckle Pre-Inspection

      546

    • Wheel Hub Bolt Replacement

      546

    • Wheel Hub, Steering Knuckle Removal/Installation

      547

  • Rear Axle

    551

    • Wheel Hub, Hub Spindle Pre-Inspection

      551

    • Wheel Hub, Hub Spindle Removal/Installation

      552

  • Drive Shaft

    554

    • Joint Shaft Pre-Inspection

      554

    • Joint Shaft Removal/Installation

      554

    • Joint Shaft Disassembly/Assembly

      556

    • Drive Shaft Pre-Inspection

      558

    • Drive Shaft Removal/Installation

      559

    • Drive Shaft (Atx) Disassembly/Assembly

      561

    • Drive Shaft (Mtx) Disassembly/Assembly

      566

• S Teering System

  570

  • Location Index

    571

    • Steering Location Index

      571

  • Engine Speed Sensing Power Steering

    572

    • Air Bleeding

      572

    • Power Steering Fluid Inspection

      573

    • Steering Wheel and Column Inspection

      575

    • Steering Wheel and Column Removal/Installation

      576

    • Steering Shaft Inspection

      578

    • Steering Gear and Linkage Removal/Installation

      579

    • Steering Gear and Linkage Disassembly

      581

    • Steering Gear and Linkage Inspection

      585

    • Steering Gear and Linkage Assembly

      585

    • Power Steering Oil Pump Removal/Installation

      591

    • Power Steering Oil Pump Disassembly/Assembly

      591

  • General Procedures

    572

    • Precaution (Steering

      572

Brand: Mazda
|
Category: Automobile
|
Size: 15.94 MB

• G Eneral Information

  4

  • Table of Contents

    4

  • How to Use this Manual

    5

    • Range of Topics

      5

    • Service Procedure

      5

    • Symbols

      7

    • Advisory Messages

      7

    • Troubleshooting Procedure

      8

  • Units

    14

  • Fundamental Procedures

    15

    • Protection of Vehicle

      15

    • Preparation of Tools and Measuring Equipment

      15

    • Special Service Tools

      15

    • Oil Leakage Inspection

      15

    • Disconnection of the Negative Battery Cable

      16

    • Removal of Parts

      16

    • Disassembly

      16

    • Inspection During Removal, Disassembly

      17

    • Arrangement of Parts

      17

    • Cleaning of Parts

      17

    • Reassembly

      17

    • Adjustment

      18

    • Rubber Parts and Tubing

      18

    • Hose Clamps

      19

    • Torque Formulas

      19

    • Vise

      19

    • Dynamometer

      20

    • Sst

      20

  • Installation of Radio System

    20

  • Electrical System

    21

    • Electrical Parts

      21

    • Connectors

      21

    • Electrical Troubleshooting Tools

      25

    • Precautions before Welding

      26

  • Jacking Positions ,Vehicle Lift (2 Supports),Safety Stands (Rigid Rack) Positions

    27

    • Jacking Positions, Vehicle Lift (2 Supports) and Safety Stand (Rigid Rack) Positions

      27

  • Towing

    29

    • Towing Hooks

      29

  • Identification Number Locations

    31

    • Vehicle Identification Number(Vin

      31

    • Engine Identification Number

      31

  • New Standards

    32

  • Abbreviations

    34

  • Pre-Delivery Inspection

    35

  • Scheduled Maintenance

    36

    • Scheduled Maintenance Table

      36

• E Ngine

  42

  • Location Index

    43

    • Mechanical Location Index

      43

  • Drive Belt

    44

    • Drive Belt Inspection

      44

    • Drive Belt Replacement

      44

    • Drive Belt Auto Tensioner Inspection

      45

  • Valve Clearance

    45

    • Valve Clearance Inspection

      45

    • Valve Clearance Adjustment

      46

  • Compression Pressure

    50

    • Compression Inspection

      50

  • Timing Chain

    51

    • Timing Chain Removal/Installation

      51

  • Cylinder Head Gasket

    59

    • Cylinder Head Gasket Replacement

      59

  • Front Oil Seal

    62

    • Front Oil Seal Replacement

      62

  • Rear Oil Seal

    66

    • Rear Oil Seal Replacement

      66

  • Engine

    67

    • Engine Removal/Installation

      67

    • Engine Disassembly/Assembly

      72

  • Variable Valve Timing

    73

    • Variable Valve Timing Actuator Inspection

      73

    • Variable Valve Timing Actuator Removal/Installation

      73

    • Oil Control Valve (Ocv

      74

  • Oil Control Valve (Ocv) Removal/Installation

    74

    • Oil Control Valve (Ocv) Inspection

      74

• L Ubrication System

  76

  • Location Index

    77

  • Oil Pressure Inspection

    78

  • Engine Oil

    79

    • Engine Oil Inspection

      79

    • Engine Oil Replacement

      79

  • Oil Filter

    81

    • Oil Filter Replacement

      81

  • Oil Cooler

    82

    • Oil Cooler Removal/Installation

      82

  • Oil Pan

    83

    • Oil Pan Removal/Installation

      83

  • Oil Pump

    85

    • Oil Pump Removal/Installation

      85

• C Ooling System

  87

  • Location Index

    88

  • Cooling System Service Warnings

    89

    • Engine Coolant Level Inspection

      89

    • Engine Coolant Replacement

      89

    • Engine Coolant Leakage Inspection

      90

  • Radiator Cap

    91

    • Radiator Cap Inspection

      91

  • Radiator

    92

    • Radiator Removal/Installation

      92

  • Thermostat

    93

    • Thermostat Removal/Installation

      93

    • Thermostat Inspection

      94

  • Water Pump

    94

    • Water Pump Removal/Installation

      94

  • Fan Motor

    95

    • Cooling Fan Removal/Installation

      95

    • Cooling Fan Motor Removal/Installation

      96

    • Cooling Fan Motor Inspection

      97

• F Uel and Emission Control Systems

  98

  • Location Index

    103

    • Emission System

      103

    • Control System

      104

    • U.K. Specs

      104

  • Engine Tune-Up

    105

    • Ignition Timing Inspection

      105

    • Idle Speed Inspection

      105

    • Idle Mixture Inspection

      106

  • Intake-Air System

    107

    • Vacuum Hose Routing Diagram

      107

    • Intake-Air System Removal/Installation

      107

    • Variable Air Duct (Vad) Shutter Valve Inspection (L3

      109

    • Variable Air Duct (Vad) Control Solenoid Valve Inspection (L3

      110

    • Variable Air Duct (Vad) Check Valve (One-Way) Inspection (L3

      110

    • Idle Air Control (Iac) Valve Inspection

      110

    • Variable Intake-Air System (Vis) Shutter Valve Actuator Inspection (L3

      111

    • Variable Intake-Air System (Vis) Control Solenoid Valve Inspection (L3

      111

    • Variable Tumble Control System (Vtcs) Shutter Valve Actuator Inspection

      112

    • Variable Tumble Control Solenoid Valve Inspection

      112

    • Accelerator Pedal Removal/Installation

      113

    • Accelerator Cable Inspection/Adjustment

      113

  • Fuel System

    114

    • Before Repair Procedure

      114

    • After Repair Procedure

      114

    • Fuel Tank Removal/Installation

      115

    • Fuel Tank Inspection

      116

    • Nonreturn Valve Inspection

      117

    • Fuel Line Pressure Inspection

      117

    • Fuel Pump Unit Removal/Installation

      119

    • Fuel Pump Unit Disassembly/Assembly

      121

    • Fuel Pump Unit Inspection

      122

    • Fuel Injector Removal/Installation

      125

    • Fuel Injector Inspection

      128

    • Pressure Regulator Inspection

      131

    • Pulsation Damper Removal/Installation

      131

    • Pulsation Damper Inspection

      131

  • Exhaust System

    132

    • Exhaust System Inspection

      132

    • Removal/Installation

      132

  • Charcoal Canister Inspection

    135

    • Evaporative Gas Check Valve (One-Way) Inspection (L.h.D

      135

    • Purge Solenoid Valve Removal/Installation

      135

    • Purge Solenoid Valve Inspection

      136

    • Egr Valve Removal/Installation

      136

    • Egr Valve Inspection

      137

    • Pcv Valve Inspection

      138

    • Three-Way Catalytic Converter (Twc) Inspection

      138

  • Emission System

    135

  • Control System

    140

    • Pcm Removal/Installation

      140

    • European (L.H.D.) Specs

      141

    • Pcm Inspection

      142

    • Pcm Configuration

      147

    • Intake Air Temperature (Iat) Sensor Inspection

      147

    • Mass Air Flow (Maf) Sensor Inspection

      148

    • Throttle Position (Tp) Sensor Inspection

      148

    • Manifold Absolute Pressure (Map) Sensor Inspection

      149

    • Engine Coolant Temperature (Ect) Sensor Removal/Installation

      150

    • Engine Coolant Temperature (Ect) Sensor Inspection

      150

    • Crankshaft Position (Ckp) Sensor Inspection

      151

    • Crankshaft Position (Ckp) Sensor Removal/Installation

      151

    • Camshaft Position (Cmp) Sensor Inspection

      152

    • Knock Sensor Inspection

      153

    • Knock Sensor Removal/Installation

      153

    • Heated Oxygen Sensor (Ho2S) Inspection

      153

    • Power Steering Pressure (Psp) Switchinspection

      155

    • Clutch Switch Inspection

      156

    • Neutral Switch Inspection

      156

    • Barometric Pressure (Baro) Sensor Inspection

      157

  • On-Board Diagnostic

    158

    • Foreword

      158

    • Obd Pending Trouble Codes

      159

    • Obd Freeze Frame Data

      159

    • Obd On-Board System Readiness Testf-62

      159

    • Obd Diagnostic Monitoring Test Results

      159

    • Obd Read/Clear Diagnostic Test Results

      159

    • Obd Parameter Identification (Pid) Access

      159

    • On-Board Diagnostic Test

      159

  • Obd Drive Mode

    161

  • Diagnostic Monitoring Test Results

    162

  • After Repair Procedure

    163

  • Dtc Confirmation Procedure

    163

  • Koeo/Koer Self-Test

    163

  • Dtc Table

    164

  • Dtc P0010

    167

    • Diagnostic Procedure

      167

  • Dtc P0011

    169

  • Dtc P0012

    170

  • Dtc P0031

    171

  • Dtc P0032

    173

  • Dtc P0037

    175

  • Dtc P0038

    177

  • Dtc P0101

    178

  • Dtc P0102

    180

  • Dtc P0103

    182

  • Dtc P0107

    183

  • Dtc P0108

    185

  • Dtc P0111

    187

  • Dtc P0112

    188

  • Dtc P0113

    189

  • Dtc P0117

    191

  • Dtc P0118

    193

  • Dtc P0121

    195

  • Dtc P0122

    197

  • Dtc P0123

    199

  • Dtc P0125

    201

  • Dtc P0131, P0132

    202

  • Dtc P0133

    205

  • Dtc P0134

    207

  • Dtc P0138

    209

  • Dtc P0140

    211

  • Dtc P0171

    213

  • Dtc P0172

    216

  • Dtc P0300

    218

  • Dtc P0327

    223

  • Dtc P0328

    225

  • Dtc P0335

    227

  • Dtc P0340

    229

  • Dtc P0403

    231

  • Dtc P0420

    234

  • Dtc P0443

    235

  • Dtc P0480

    237

  • Dtc P0500

    239

  • Dtc P0505

    241

  • Dtc P0506

    242

  • Dtc P0507

    244

  • Dtc P0511

    245

  • Dtc P0550

    247

  • Dtc P0602

    249

  • Dtc P0610

    249

  • Dtc P0661

    250

  • Dtc P0662

    251

  • Dtc P0703

    253

  • Dtc P0704

    255

  • Dtc P0850

    257

  • Dtc P1410

    259

  • Dtc P1562

    261

  • Dtc P2006

    263

  • Dtc P2009

    265

  • Dtc P2010

    267

  • Dtc P2228

    269

  • Dtc P2229

    271

  • Dtc P2502

    273

  • Dtc P2503

    274

  • Dtc P2504

    275

  • Engine Symptom Troubleshooting

    278

  • Troubleshooting

    278

  • Quick Diagnostic Chart

    279

    • Fuses

      283

  • No.3 will Not Crank

    284

  • No.4 Hard to Start/Long Crank

    286

  • No.5 Engine Stalls-After Start/At Idle

    288

  • No.6 Cranks Normally but will Not Start

    292

  • No.7 Slow Return to Idle

    295

  • No.8 Engine Runs Rough/Rolling Idle

    296

  • No.9 Fast Idle/Runs on

    298

  • No.10 Low Idle/Stalls During Deceleration

    299

  • No.11 Engine Stalls/Quits, Engine

    301

  • No.12 Lack/Loss of Power

    304

  • No.14 Poor Fuel Economy

    308

  • No.15 Emission Compliance

    310

  • No.16 High Oil Consumption/Leakage

    311

  • No.17 Cooling System Concerns-Overheating

    312

  • No.18 Cooling System Concerns-Runs Cold

    313

  • No.19 Exhaust Smoke

    314

  • No.20 Fuel Odor

    315

    • (In Engine Compartment

      315

  • No.21 Engine Noise

    316

  • No.22 Vibration Concerns (Engine

    317

  • No.23 A/C Does Not Work Sufficiently

    317

  • No.24 A/C Is Always on or A/Ccompressor Runs Continuously

    318

  • No.25 A/C Is Not Cut off under Wide Open Throttle Conditions

    318

  • No.26 Exhaust Sulphur Smell

    319

  • No.27 Constant Voltage

    320

  • No.28 Spark Plug Condition

    322

  • Intermittent Concern Troubleshooting

    324

  • Engine Control System Operation Inspection

    326

• E Ngine Electrical System

  337

  • Location Index

    338

  • Charging System

    339

    • Battery Removal/Installation

      339

    • Battery Inspection

      340

    • Battery Recharging

      341

    • Generator Removal/Installation

      342

    • Generator Inspection

      343

  • Ignition System

    344

    • Ignition Coil Removal/Installation

      344

    • Ignition Coil Inspection

      345

    • Spark Plug Removal/Installation

      346

    • Spark Plug Inspection

      347

    • High-Tension Lead Removal/Installation

      347

  • Starting System

    348

    • Starter Removal/Installation

      348

    • Starter Inspection

      349

• C Lutch

  350

  • Location Index

    351

    • Clutch Location Index

      351

  • General Procedures

    352

    • Precaution (Clutch

      352

  • Clutch Fluid

    353

    • Clutch Fluid Inspection

      353

    • Clutch Fluid Replacement

      353

  • Clutch Pedal

    354

    • Clutch Pedal Adjustment

      354

    • Clutch Pedal Removal/Installation

      355

    • GCC Specs

      355

  • Clutch Master Cylinder

    356

    • Clutch Master Cylinder Removal/Installation

      356

    • Clutch Master Cylinder Disassembly/Assembly

      357

  • Clutch Release Cylinder

    358

    • Clutch Release Cylinder Removal/Installation

      358

    • Clutch Release Cylinder Disassembly/Assembly

      359

  • Clutch Unit

    360

    • Clutch Unit Removal/Installation

      360

    • Clutch Cover Inspection

      362

    • Clutch Disc Inspection

      363

    • Clutch Release Collar Inspection

      363

  • Flywheel

    364

    • Flywheel Inspection

      364

• M Anual Transaxle

  365

  • Location Index

    366

    • Manual Transaxle Location Index

      366

  • Manual Transaxle

    367

    • Transaxle Oil Inspection

      367

    • Transaxle Oil Replacement

      367

    • Oil Seal (Differential) Replacement

      368

    • Vehicle Speedometer Sensor Removal/Installation

      368

    • Vehicle Speedometer Sensor Inspection

      369

    • Manual Transaxle Removal/Installation

      369

  • Shift Mechanism

    373

    • Shift Mechanism Removal/Installation

      373

• A Utomatic Transaxle

  375

  • Location Index

    378

    • Automatic Transaxle Location Index

      378

  • Automatic Transaxle

    380

    • Mechanical System Test

      380

    • Road Test

      383

    • Automatic Transaxle Fluid (Atf) Inspection

      386

    • Automatic Transaxle Fluid (Atf) Replacement

      387

    • Hold Switch Inspection

      387

    • Hold Switch Removal/Installation

      388

    • Transaxle Range (Tr) Switch Inspection

      388

    • Transaxle Range (Tr) Switch Removal/Installation

      389

    • Transaxle Range (Tr) Switch Adjustment

      392

    • Transaxle Fluid Temperature (Tft) Sensor Inspection

      393

    • Transaxle Fluid Temperature (Tft) Sensor Removal/Installation

      394

    • Oil Pressure Switch Removal/Installation

      397

    • Input/Turbine Speed Sensor Inspection

      397

    • Input/Turbine Speed Sensor Removal/Installation

      398

    • Vehicle Speedometer Sensor (Vss) Inspection

      398

    • Vehicle Speedometer Sensor (Vss) Removal/Installation

      400

    • Solenoid Valve Inspection

      400

    • Solenoid Valve Removal/Installation

      402

    • Pcm Inspection

      403

    • Pcm Removal/Installation

      403

    • Automatic Transaxle Removal/Installation

      403

    • Oil Seal Replacement

      407

    • Control Valve Body Removal

      408

    • Control Valve Body Installation

      409

    • Oil Cooler Flushing

      410

    • Oil Cooler Removal/Installation

      413

    • Oil Cooler Disassembly/Assembly

      415

    • Drive Plate Removal/Installation

      417

  • Automatic Transaxle Shift Mechanism

    419

    • Shift-Lock Inspection

      419

    • Key Interlock Inspection

      419

    • Interlock Cable Inspection

      419

    • Selector Lever Inspection

      419

    • Selector Cable Adjustment

      420

    • Selector Lever Removal/Installation

      420

    • Selector Lever Disassembly/Assembly

      425

  • On-Board Diagnostic

    426

    • Foreword

      426

    • Automatic Transaxle On-Board Diagnostic Function

      426

    • After Repair Procedure

      426

    • Dtc Table

      427

    • Dtc P0500

      429

    • Dtc P0706

      431

    • Dtc P0707

      432

    • Dtc P0708

      434

    • Dtc P0711

      437

    • Dtc P0712

      438

    • Dtc P0713

      439

    • Dtc P0715

      442

    • Dtc P0731

      444

    • Dtc P0732

      445

    • Dtc P0733

      447

    • Dtc P0734

      449

    • Dtc P0741

      451

    • Dtc P0742

      452

  • Dtc P0745

    454

    • Dtc P0751

      456

    • Dtc P0752

      457

    • Dtc P0753

      459

    • Dtc P0756

      461

    • Dtc P0757

      463

    • Dtc P0758

      464

    • Dtc P0761

      467

    • Dtc P0762

      469

    • Dtc P0763

      470

    • Dtc P0766

      473

    • Dtc P0767

      474

    • Dtc P0768

      476

    • Dtc P0771

      478

    • Dtc P0772

      479

    • Dtc P0773

      481

    • Dtc P0841

      483

    • Pid/Data Monitor Inspection

      484

  • Troubleshooting

    486

    • Foreword

      486

    • Basic Inspection

      486

    • Symptom Troubleshooting Item Table

      487

    • No.1 Vehicle Does Not Move in

      487

    • Or Parking Gear Does Not

      487

Brand: Mazda
|
Category: Automobile
|
Size: 5.82 MB

• G Eneral Information

  4

  • Table of Contents

    4

  • How to Use this Manual

    5

    • How to Read Efficient Replacement of Body Panels

      5

    • How to Read Body Diminsions

      6

  • Service Precautions

    8

  • Efficient Replacement of Body Panels

    10

    • Efficient Removal of Body Panels

      10

    • Installation Preparations

      11

    • Efficient Installation of Body Panels

      12

    • After-Installation Rust Proofing, Noise and Vibration Insulating

      15

• P Anel Replacement

  22

  • Panel Replacement

    23

    • Shroud Upper Reinforcement Removal

      23

    • Shroud Upper Rainforcement Installation

      24

    • Cowl Side Reinforcement and Cowl Upper Plate Removal

      25

    • Cowl Side Reinforcement and Cowl Upper Plate Installation

      26

    • Apron Reinforcement Assembly Removal

      27

    • Apron Reinforcement Assembly Installation

      28

    • Wheel Apron Panel Assembly Removal

      29

    • Wheel Apron Panel Assembly Installation

      30

    • Front Side Frame Removal

      31

    • Front Side Frame Installation

      32

    • Front Pillar Removal

      33

    • Front Pillar Installation

      35

    • Center Pillar Removal

      37

    • Center Pillar Installation

      38

    • Rear Fender Panel Removal

      39

    • Rear Fender Panel Installation

      41

    • Side Sill Panel Removal

      43

    • Side Sill Panel Installation

      44

    • Rear End Panel Removal

      45

    • Rear End Panel Installation

      47

    • Rear Fender Rain Rail and Corner Plate Removal

      49

    • Rear Fender Rain Rail and Corner Plate Installation

      51

    • Rear Floor Pan Removal

      53

    • Rear Floor Pan Installation

      54

    • Floor Side Panel Removal

      55

    • Floor Side Panel Installation

      57

    • Rear Side Frame (Partial Cutting) Removal

      59

    • Rear Side Frame (Partial Cutting) Installation

      60

    • Roof Panel Removal

      61

    • Roof Panel Installation

      63

• Water-Proof and Rust Preventive

  65

  • Water-Proof and Rust Preventive

    66

    • Water-Proof and Rust Preventive Treatment

      66

    • Body Sealing

      66

    • Under Coating

      69

    • Chipping-Resistant Coating

      70

    • Rust Preventive Treatment

      71