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Yamaha XJ6 Diversion

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Для Yamaha XJ6 Diversion

  • Руководство пользователя (Owners Manual) для Yamaha XJ6 Diversion (на русском)
  • Сервисный мануал (Service Manual) для Yamaha XJ6S(A) (Европа, 2009)
  • Сервисный мануал (Service Manual) для Yamaha FZ6R (США, 2009)
  • Каталог запчастей (микрофиши) для Yamaha XJ6N (A) (2010)
  • Каталог запчастей (микрофиши) для Yamaha XJ6S (2010)
  • Каталог запчастей (микрофиши) для Yamaha XJ6SA (2010)

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  • Yamaha XJ6 Diversion

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Руководство по эксплуатации и техническому обслуживанию мотоциклов Yamaha моделей XJ6F и XJ6FA Diversion F.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания: 2009
  • Страниц: 100
  • Формат: PDF
  • Размер: 3,7 Mb

Руководство по эксплуатации и техническому обслуживанию мотоциклов Yamaha XJ6N.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания: 2008
  • Страниц: 99
  • Формат: PDF
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Руководство по эксплуатации и техническому обслуживанию мотоциклов Yamaha моделей XJ6S и XJ6SA Diversion.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания: 2008
  • Страниц: 102
  • Формат: PDF
  • Размер: 11,7 Mb

Руководство по эксплуатации и техническому обслуживанию мотоциклов Yamaha моделей XJ600S и XJ600N Diversion.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания: 2001
  • Страниц: 104
  • Формат: PDF
  • Размер: 2,9 Mb

Сборник руководств на английском языке по эксплуатации и техническому обслуживанию мотоциклов Yamaha моделей XJ6, XJ600 и XJ900 Diversion различных модификаций.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания:
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  • Формат: PDF
  • Размер: 56,5 Mb

Руководство на английском языке по техническому обслуживанию и ремонту мотоциклов Yamaha моделей FJ600, FZ600, XJ600 и YX600 Radian.

  • Издательство: Haynes Publishing
  • Год издания:
  • Страниц: 200
  • Формат: PDF
  • Размер: 89,6 Mb

Руководство на французском языке по техническому обслуживанию и ремонту мотоциклов Yamaha XJ600S Diversion 1992-1993 годов выпуска.

  • Издательство:
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  • Страниц: 78
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Руководство на английском языке по техническому обслуживанию и ремонту мотоциклов Yamaha моделей XJ600S Diversion, Seca II 1992-1999 и XJ600N 1995-1999 годов выпуска.

  • Издательство: Haynes Publishing
  • Год издания: 2001
  • Страниц: 162
  • Формат: PDF
  • Размер: 42,7 Mb

Руководство на английском языке по техническому обслуживанию и ремонту мотоциклов Yamaha моделей XJ650 и XJ750 Fours.

  • Издательство: Haynes Publishing
  • Год издания: 1994
  • Страниц: 277
  • Формат: PDF
  • Размер: 124,8 Mb

Руководство на английском языке по ремонту мотоциклов Yamaha моделей XJ900S и XJ900SG 1995 года выпуска.

  • Издательство: Yamaha Motor Co., Ltd.
  • Год издания:
  • Страниц: 352
  • Формат: PDF
  • Размер: 102,4 Mb

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Related Manuals for Yamaha Diversion 900

Summary of Contents for Yamaha Diversion 900

  • Page 1
    OWNER’S MANUAL XJ900S 4KM-28199-E5…
  • Page 2
    EAU00001 Welcome to the Yamaha world of motorcycling! As the owner of a XJ900S, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 3
    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

  • Page 5
    IMPORTANT MANUAL INFORMATION EAU00008 XJ900S OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 6: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…

  • Page 8: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY……….1-1…

  • Page 9
    G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition.
  • Page 10: Description

    DESCRIPTION Left view ………………… 2-1 Right view………………. 2-2 Controls/Instruments …………….2-3…

  • Page 11
    D ESCRIPTION EAU00026 Left view 1. Headlight (page 6-26) 5. Final gear case 2. Helmet holder (page 3-15) 6. Rear shock absorber spring 3. Seat lock (page 3-15) preload adjusting ring (page 3-17) 4. Luggage strap hook 7. Shift pedal (page 3-11)
  • Page 12
    DESCRIPTION Right view 8. Tail/brake light (page 6-19) 13. Front fork spring preload 9. Fuse boxes (page 6-25) adjusting bolt (page 3-16) 10. Seat (page 3-15) 14. Engine oil level window (page 6-8) 11. Tool kit (page 6-1) 15. Rear brake pedal (page 3-11) 12.
  • Page 13
    DESCRIPTION Controls/Instruments 1. Clutch lever (page 3-10) 7. Digital clock (page 3-8) 2. Left handlebar switches (page 3-9) 8. Right handlebar switches (page 3-10) 3. Starter (choke) “ ” (page 3-14) 9. Front brake lever (page 3-11) 4. Speedometer (page 3-6) 10.
  • Page 14: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ……..3-1 Front brake lever ……….3-11 Indicator lights …………3-3 Rear brake pedal……….3-11 Oil level indicator circuit check……3-4 Fuel tank cap …………. 3-12 Fuel indicator circuit check ……..3-5 Fuel …………..3-13 Speedometer …………3-6 Fuel tank breather hose (for Germany only) ..

  • Page 15: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029* EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”…

  • Page 16
    INSTRUMENT AND CONTROL FUNCTIONS EAU01590 (Parking) The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “…
  • Page 17: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU01154 EAU01313 Fuel indicator light “ ” Oil level indicator light “ ” When the fuel level drops below ap- This indicator comes on when the oil proximately 5 L, this light will come on. level is low. This light circuit can be When this light comes on, fill the tank at checked by the procedure on page 3-4.

  • Page 18: Oil Level Indicator Circuit Check

    Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.

  • Page 19: Fuel Indicator Circuit Check

    Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.

  • Page 20: Speedometer

    INSTRUMENT AND CONTROL FUNCTIONS 1. Tripmeter 1. Tachometer 2. Odometer 2. Red zone 3. Reset button EAU00101 Tachometer EAU00094 Speedometer This model is equipped with an electric The speedometer shows riding speed. tachometer so the rider can monitor the This speedometer is equipped with an engine speed and keep it within the odometer and trip odometer.

  • Page 21: Diagnosis Device

    CAUTION: If some trouble should occur in any of To prevent engine damage, be sure these circuits, the tachometer will re- to consult a Yamaha dealer as soon peatedly display as follows: as possible if the tachometer dis- CB-72E plays a repeated change in r/min.

  • Page 22: Fuel Gauge

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: When setting the clock after its power source is cut by a removed battery, etc., first set the time for 1:00 AM, then, go on to set it for the correct time. 1. Fuel gauge 1.

  • Page 23: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU00144 EAU00127 Hazard switch “ ” Turn signal switch The hazard switch should be turned on To signal a right-hand turn, push the under emergency or hazardous condi- switch to “ ”. To signal a left-hand tions.

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also. EAU00143 Start switch “ ” The starter motor cranks the engine 1.

  • Page 25: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal 2. Position adjusting nut EAU00157 EAU00162 Shift pedal Rear brake pedal 3. Proper position a. Adjusting range This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00160 stant-mesh 5-speed transmission.

  • Page 26: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.

  • Page 27: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00186 EAU00191 CAUTION: Recommended fuel: Always wipe off spilled fuel im- Regular unleaded gasoline with a mediately with a dry and clean research octane number of 91 or soft cloth. Fuel may deteriorate higher. painted surfaces plastic Fuel tank capacity: parts.

  • Page 28: Fuel Tank Breather Hose (For Germany Only)

    INSTRUMENT AND CONTROL FUNCTIONS 1. Fuel tank breather hose 1. Starter (choke) “ ” EAU00196 EAU02976 Fuel tank breather hose Starter (choke) “ ” (for Germany only) Starting a cold engine requires a richer air-fuel mixture. A separate starter cir- This model is equipped with a fuel tank cuit supplies this mixture.

  • Page 29: Seat

    INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection ( 2) 1. Helmet holder 2. Seat holder EAU02925 EAU00263 Seat Helmet holder To install To remove The helmet holder is under the seat. Insert the projections on the front of the Insert the key in the lock and turn it Remove the seat and hook the helmet seat into the seat holder, then push…

  • Page 30: Storage Compartment

    Front fork adjustment EC000013 CAUTION: This compartment is designed to store This front fork is equipped with spring a genuine Yamaha U-LOCK. (Other preload adjusting bolts. The grooves are provided to show locks may not fit.) Be sure the lock is EW000037 the adjustment level.

  • Page 31: Rear Shock Absorber Adjustment

    Make sure that damage will result in poor the appropriate notch in the adjusting damping performance. ring is aligned with the position indica- Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. 3-17…

  • Page 32: Sidestand

    Please check carefully PULL IN CLUTCH LEVER AND the operating instructions listed be- PUSH START SWITCH. low and if there is any indication of a malfunction, return the motorcycle ENGINE WILL START. to a Yamaha dealer immediately for repair. 3-18…

  • Page 34: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list…………..4-1…

  • Page 35: Pre-Operation Check List

    P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.

  • Page 36
    PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-13 • Fill with fuel if necessary. Lights, signals and • Check for proper operation. 6-26 ~ 6-27 switches NOTE:…
  • Page 38: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine…………….5-1 Starting a warm engine …………..5-4 Shifting ………………..5-4 Recommended shift points (for Switzerland only) ……5-5 Tips for reducing fuel consumption ………… 5-5 Engine break-in ……………… 5-5 Parking ………………..5-6…

  • Page 39: Starting The Engine

    Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-…

  • Page 40
    OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH START ENGINE WILL START.
  • Page 41
    (choke) turned off. Yamaha dealer to inspect it. is released. If the oil level indicator light flickers or remains on, immedi- 3. Turn on the starter (choke) and completely close the throttle grip.
  • Page 42: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.

  • Page 43: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,000 km.

  • Page 44: Parking

    WARNING cur during the break-in period, from time to time. Do not operate it at The exhaust system is hot. Park the consult a Yamaha dealer imme- one set throttle position. motorcycle in a place where pedes- diately. trians or children are not likely to 500 ~ 1,000 km touch the motorcycle.

  • Page 46: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit…………..6-1 Brake fluid replacement ……..6-21 Periodic maintenance and lubrication….6-2 Cable inspection and lubrication ……6-21 Cowling removal and installation ……6-5 Throttle cable and grip lubrication …… 6-21 Cowling A…………..6-5 Brake and shift pedal lubrication ……6-22 Cowling B…………..6-6 Brake and clutch lever lubrication ……

  • Page 47: Tool Kit

    If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance…

  • Page 48: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. Fuel line •…

  • Page 49
    PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. Wheel bearings • Replace if necessary. •…
  • Page 50
    Final gear oil • Change oil at initial 1,000 km and thereafter every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
  • Page 51: Cowling Removal And Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling A 2. Cowling B 2. Screw ( 2) 3. Pull the cowling up, and then slide EAU01065 EAU00490* it back. Cowling removal and Cowling A To install installation To remove 1.

  • Page 52: Cowling B

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Grab bar 1. Bolt ( 4) 1. Screw ( 2) 2. Cowling B 2. Remove the bolts and the grab 3. Remove the screws and pull the EAU00486* bar. cowling off as shown. Cowling B To install To remove 1.

  • Page 53: Spark Plug Inspection

    When installing a spark plug, the gas- lems yourself. Instead, take the motor- ket surface should always be cleaned cycle to a Yamaha dealer. The spark and a new gasket used. Any grime plugs should be periodically removed should be wiped off from the threads…

  • Page 54: Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.

  • Page 55
    NOTE: Make sure the O-ring is seated proper- An oil filter wrench is available at a nearby Yamaha dealer. 7. Install the new oil filter and tighten 5. Install the drain bolt and tighten it it to the specified torque with an oil to the specified torque.
  • Page 56
    After the engine is started, the oil level 3.4 L indicator light should go off if the oil is at the specified level. EC000067 CAUTION: If the indicator light flickers or re- mains on, immediately stop the en- gine and consult with a Yamaha dealer. 6-10…
  • Page 57: Final Gear Oil Replacement

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Fill the gear case with the recom- mended oil. Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all condi- tions. Final gear oil quantity: 1.

  • Page 58
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 2) 1. Screw ( 4) 1. Air filter 3. Remove the fuel tank bolts. 5. Remove the air filter case cover by 6. Pull out the air filter. 4. Disconnect the fuel sender lead removing the screws.
  • Page 59: Carburetor Adjustment

    Most adjustments 1,000 to 2,000 r/min. Occasionally should be left to a Yamaha dealer who rev the engine to 4,000 to has the professional knowledge and 5,000 r/min. The engine is warm experience to do so.

  • Page 60: Throttle Cable Free Play Inspection

    There should be a free play of 3 ~ speed and in direction b to de- 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. make this adjustment. Standard idle speed:…

  • Page 61: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-33E EW000083 Maximum load* 205 kg Tires WARNING Cold tire pressure Front Rear To ensure maximum performance, Proper loading of your motorcycle 225 kPa 250 kPa long service and safe operation, note Up to 90 kg load* (2.25 kg/cm (2.50 kg/cm is important for several characteris-…

  • Page 62
    Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1. Side wall 1. Tire valve be left to a Yamaha Service Techni- a. Tread depth 2. Valve core cian. 3. Valve cap with seal Tire inspection Tire information…
  • Page 63
    ME33 mentioned below have been ap- high-speed running tires. The fol- Dunlop 120/70-17 58V K505F proved by Yamaha Motor Co., Bridgestone 120/70-17 58V G601 lowing points must be observed in Ltd. for this model. No guaran- order for you to make fully effective…
  • Page 64: Wheels

    Check for cracks, bends, or warpage of the wheels. If any ab- normal condition exists in a wheel, 1. Locknut 1. Locknut consult a Yamaha dealer. Do not 2. Adjusting bolt 2. Adjusting nut attempt even small repairs to the c. Free play If the specified free play cannot be ob- wheel.

  • Page 65: Brake Light Switch Adjustment

    If they have almost disap- switch body so it does not rotate while peared, ask a Yamaha dealer to re- turning the adjusting nut. place the pads. Turn the adjusting nut in direction a to make the brake light come on earlier.

  • Page 66: Inspecting The Brake Fluid Level

    Insufficient brake fluid may let air enter leakage and poor brake perfor- Have a Yamaha dealer check the the brake system, possibly causing the mance. cause if the brake fluid level goes brakes to become ineffective.

  • Page 67: Brake Fluid Replacement

    Yamaha service personnel. EW000112 The throttle twist grip assembly should Have the Yamaha dealer replace the WARNING be greased at the time that the cable is following components during periodic Damage to the outer housing of ca-…

  • Page 68: Brake And Shift Pedal Lubrication

    Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-22…

  • Page 69: Front Fork Inspection

    If EC000098 any free play can be felt, ask a Yamaha CAUTION: dealer to inspect and adjust the steer- If any damage or unsmooth move- ing.

  • Page 70: Wheel Bearings

    Therefore it is not dangerous, causing severe burns, smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid spect the wheel bearings.

  • Page 71: Fuse Replacement

    If tions are correct when reinstall- improper rating can cause extensive the fuse immediately blows again, con- ing the battery. electrical system damage and pos- sult a Yamaha dealer. sibly a fire. 6-25…

  • Page 72: Headlight Bulb Replacement

    PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30 A Headlight fuse: 15 A Signaling system fuse: 20 A Hazard light fuse: 10 A Ignition fuse: 10 A Clock fuse: 10 A 1. Connector 1. Bulb holder 2. Bulb holder cover 2.

  • Page 73: Front Wheel Removal

    EW000122 holder. WARNING EC000105 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Avoid touching the glass part of a Securely support the motor- bulb. Keep it free from oil; other-…

  • Page 74
    PERIODIC MAINTENANCE AND MINOR REPAIR Right Left 1. Bolt ( 3) 1. Pinch bolt 2. Brake hose holder 2. Wheel axle 3. Caliper 4. Loosen the pinch bolt and wheel 3. Remove the brake hose holders axle. and the calipers by removing the 5.
  • Page 75: Front Wheel Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 6. Push down hard on the handle- bars several times to check for proper fork operation. 7. Install the speedometer cable. 4. Install the calipers and caliper EAU01469 Front wheel installation bolts. Make sure there is enough 1.

  • Page 76: Rear Wheel Removal

    EW000122 4. Remove the brake torque rod cot- WARNING ter pin, nut and bolt. It is advisable to have a Yamaha 5. While supporting the brake cali- dealer service the wheel. per, pull out the wheel axle. Securely support the motor- 6.

  • Page 77: Rear Wheel Installation

    If your motorcycle requires any repair, 1. Apply a light coating of lithium and brake torque rod nut to the bring it to a Yamaha dealer. The skilled soap base grease to the final gear specified torques. technicians at a Yamaha dealership…

  • Page 78: Troubleshooting Chart

    Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.

  • Page 80: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage………………..7-4…

  • Page 81
    M OTORCYCLE CARE AND STORAGE EAU01521 Care Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use The exposure of its technology makes plastic bags. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2.
  • Page 82
    MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they…
  • Page 83
    MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires.
  • Page 84
    NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel…
  • Page 85
    MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b.
  • Page 86: Specifications

    SPECIFICATIONS Specifications ………………8-1 HOW TO USE THE CONVERSION TABLE ……..8-5…

  • Page 87: Specifications

    S PECIFICATIONS EAU01038 Specifications Model XJ900S Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,230 mm SAE 10W/30 Overall width 750 mm SAE 10W/40 Overall height 1,300 mm SAE 15W/40 Seat height 795 mm Wheelbase 1,505 mm SAE 20W/40…

  • Page 88
    SPECIFICATIONS Final gear oil Gear ratio Type SAE 80 API “GL-4” hypoid gear 2.188 oil or SAE 80W90 all-purpose 1.500 hypoid gear oil 1.154 Quantity 0.2 L 0.933 Air filter Dry type element 0.813 Fuel Chassis Type Regular unleaded gasoline Frame type Double cradle Fuel tank capacity…
  • Page 89
    SPECIFICATIONS Maximum load* 205 kg Rear Air pressure (cold tire) Type Single disc brake up to 90 kg load* Operation Right foot operation Front 225 kPa (2.25 kg/cm , 2.25 bar) Fluid DOT 4 Rear 250 kPa (2.50 kg/cm , 2.50 bar) Suspension 90 kg load ~ maximum load* Front…
  • Page 90
    SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Tail/brake light 12 V, 5/21 W Auxiliary light 12 V, 4 W Turn signal light 12 V, 21 W Meter light 12 V, 3.4 W Neutral indicator light 12 V, 3.4 W High beam indicator light…
  • Page 91: How To Use The Conversion Table

    SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb…

  • Page 92: Consumer Information

    CONSUMER INFORMATION Identification number records…………. 9-1 Key identification number …………..9-1 Vehicle identification number………….. 9-1 Model label………………9-2…

  • Page 93: Identification Number Records

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.

  • Page 94: Model Label

    The model label is affixed to the frame under the seat. (See page 3-15 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer.

  • Page 95: Left View

    I NDEX 1 0 — Air filter ……….6-11 Final gear oil replacement ….. 6-11 Identification number records ….9-1 Antitheft alarm (optional) ……3-7 Front brake lever ……..3-11 Idle speed adjustment ……6-13 Front fork adjustment……3-16 Indicator lights……….3-3 Front fork inspection ……6-23 Fuel indicator light…….3-3 Battery ………..6-24 Front wheel installation ……

  • Page 96: Right View

    INDEX Troubleshooting ……..6-31 Troubleshooting chart ……6-32 Rear brake pedal ……..3-11 Turn indicator lights……… 3-3 Rear shock absorber adjustment … 3-17 Turn signal switch ……..3-9 Rear wheel installation……6-31 Rear wheel removal……. 6-30 Recommended shift points Valve clearance adjustment ….6-14 (for Switzerland only)……

  • Page 97
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 7 — 0.3…

  • Page 1
    OWNER’S MANUAL XJ600S 4BR-28199-E6…
  • Page 2
    In addition, the many tips given in this manual will help to keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
  • Page 3: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 4
    IMPORTANT MANUAL INFORMATION EW000002 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 5
    EAU00008 XJ600S/XJ600N OWNERÕS MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, April 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 6: Table Of Contents

    EAA30002 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…

  • Page 8: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY……….1-1…

  • Page 9
    GIVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ig- nore the laws of physics. Regular care and maintenance are essential for preserving your motorcycleÕs value and operating condi- tion.
  • Page 10: Description

    DESCRIPTION Left view (XJ600S) …………….2-1 Right view (XJ600S)…………….2-2 Controls/Instruments (XJ600S) …………2-3 Left view (XJ600N)…………….2-4 Right view (XJ600N) …………….2-5 Controls/Instruments (XJ600N)…………2-6…

  • Page 11: Left View (Xj600S)

    DESCRIPTION EAU00026 Left view (XJ600S) 1. Fuel cock (page 3-13) 6. Rear shock absorber spring 2. Helmet holder (page 3-15) preload adjusting ring (page 3-15) 3. Fuse box (page 6-26) 7. Shift pedal (page 3-10) 4. Luggage strap holders (page 3-16) 5.

  • Page 12: Right View (Xj600S)

    DESCRIPTION Right view (XJ600S) 8. Tail/brake light (page 6-17) 9. Storage compartment (page 3-15) 10. Seat (page 3-14) 11. Fuel tank (page 3-11) 12. Headlight (page 6-27) 13. Rear brake pedal (page 3-11)

  • Page 13: Controls/Instruments (Xj600S)

    DESCRIPTION Controls/Instruments (XJ600S) 14. Clutch lever (page 3-9) 15. Left handlebar switches (page 3-7) 16. Starter (choke) Ò Ó (page 3-14) 17. Speedometer (page 3-6) 18. Tachometer (page 3-7) 19. Right handlebar switches (page 3-9) 20. Front brake lever (page 3-10) 21.

  • Page 14: Left View (Xj600N)

    DESCRIPTION Left view (XJ600N) 1. Steering lock (page 3-3) 6. Seat lock (page 3-14) 2. Fuel cock (page 3-13) 7. Rear shock absorber spring preload 3. Helmet holder (page 3-15) adjusting ring (page 3-15) 4. Fuse box (page 6-26) 8. Shift pedal (page 3-10) 5.

  • Page 15: Right View (Xj600N)

    DESCRIPTION Right view (XJ600N) 9. Tail/brake light (page 6-17) 10. Storage compartment (page 3-15) 11. Seat (page 3-14) 12. Fuel tank (page 3-11) 13. Headlight (page 6-27) 14. Rear brake pedal (page 3-11)

  • Page 16: Controls/Instruments (Xj600N)

    DESCRIPTION Controls/Instruments (XJ600N) 15. Clutch lever (page 3-9) 16. Left handlebar switches (page 3-7) 17. Starter (choke) Ò Ó (page 3-14) 18. Speedometer (page 3-6) 19. Tachometer (page 3-7) 20. Right handlebar switches (page 3-9) 21. Front brake lever (page 3-10) 22.

  • Page 18: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch…………3-1 Fuel tank cap …………3-11 Steering lock (for XJ600N) …….. 3-3 Fuel …………..3-12 Indicator lights ………… 3-3 Fuel tank breather hose (for Germany only) ..3-12 Oil level indicator circuit check ……3-5 Fuel cock…………3-13 Speedometer (for XJ600S)………

  • Page 19: Main Switch

    INSTRUMENT AND CONTROL FUNCTIONS EAU00027 EAU00028 EAU00038 EAU00040 Main switch LOCK (for XJ600S) The steering is locked in this position All electrical circuits are switched off. The main switch controls the ignition and all electrical circuits are switched The key can be removed in this posi- and lighting systems.

  • Page 20
    INSTRUMENT AND CONTROL FUNCTIONS EAU01590 (Parking) (for XJ600S) The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to Ò…
  • Page 21: Steering Lock (For Xj600N)

    INSTRUMENT AND CONTROL FUNCTIONS XJ600S 0 0 0 0 1. Steering lock 1. Left turn indicator light Ò Ó 1. Neutral indicator light Ò Ó 2. High beam indicator light Ò Ó 2. Left turn indicator light Ò Ó EAU02934 3.

  • Page 22
    INSTRUMENT AND CONTROL FUNCTIONS EC000000 CAUTION: Do not run the motorcycle until you know it has sufficient engine oil. NOTE: Even if the oil is filled to the specified level, the indicator light may flicker when riding on a slope or during sud- den acceleration or deceleration, but this is normal.
  • Page 23: Oil Level Indicator Circuit Check

    Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.

  • Page 24: Speedometer (For Xj600S)

    INSTRUMENT AND CONTROL FUNCTIONS XJ600S 1. Speedometer 1. Speedometer 2. Odometer 2. Odometer 3. Trip odometer 3. Trip odometer 4. Reset button 4. Reset knob EAU00094 EAU00095 Speedometer (for XJ600S) Speedometer (for XJ600N) The speedometer shows riding speed. The speedometer shows riding speed. This speedometer is equipped with an This speedometer is equipped with an odometer and trip odometer.

  • Page 25: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS XJ600S 1. Tachometer 1. Tachometer 1. Pass switch ÒPASSÓ 2. Red zone (except for CH, A) 2. Red zone (except for CH, A) 2. Dimmer switch 3. Red zone (for CH, A) 3. Red zone (for CH, A) 3.

  • Page 26
    INSTRUMENT AND CONTROL FUNCTIONS EAU00144 EAU00127 Hazard switch Ò Ó Turn signal switch The hazard switch should be turned on To signal a right-hand turn, push the under emergency or hazardous condi- switch to Ò Ó. To signal a left-hand tions.
  • Page 27: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to Ò Ó, turns on the auxiliary light, meter lights and taillight. Turning the light switch to Ò Ó, turns the headlight on also. EAU00143 Start switch Ò Ó The starter motor cranks the engine 1.

  • Page 28: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Position adjusting nut 2. Position adjusting nut 2. Proper position EAU00157 Shift pedal To adjust the front brake lever position, EAU00160 Front brake lever This motorcycle is equipped with a con- turn the adjusting nut while pulling the The front brake lever is located on the stant-mesh 6-speed transmission.

  • Page 29: Rear Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 Be sure the cap is properly installed 1. Rear brake pedal 1.

  • Page 30: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: 1. Filler tube 1. Fuel tank breather hose Regular unleaded gasoline with 2.

  • Page 31: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS 1. Arrow mark positioned over ÒONÓ 1. Arrow mark positioned over ÒRESÓ 1. Arrow mark positioned over ÒPRIÓ EAU00207 Fuel cock This stands for ÒreserveÓ. If you are This stands for ÒprimeÓ. If the engine The fuel cock supplies fuel from the running out of fuel while riding with the has been allowed to run out of fuel, turn tank to the carburetors while also filter-…

  • Page 32: Starter (Choke) Ò Ó

    INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) Ò Ó 1. Open 1. Projection (´ 2) 2. Seat holder EAU02976 EAU02925 Starter (choke) Ò Ó Seat To install Starting a cold engine requires a richer To remove Insert the projections on the front of the air-fuel mixture.

  • Page 33: Helmet Holders

    The helmet holders are under the seat. This compartment is designed to store adjustment Remove the seat and hook the helmets a genuine Yamaha U-LOCK. (Other This shock absorber is equipped with a on the helmet holders. Then, install the locks may not fit.) spring preload adjusting ring.

  • Page 34: Luggage Strap Holders

    Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Take your shock absorber to a Yamaha dealer for any service. 3-16…

  • Page 35: Sidestand

    ENGINE STOP SWITCH TO Ò Ó. ground and distract the operator, re- sulting in a possible loss of control. Yamaha has designed into this mo- TRANSMISSION IS IN GEAR AND torcycle a lockout system to assist SIDESTAND IS UP. the operator in fulfilling the respon- sibility of retracting the sidestand.

  • Page 36: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list…………..4-1…

  • Page 37: Pre-Operation Check List

    PRE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicleÕs condition. Your motorcycleÕs vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.

  • Page 38
    PRE-OPERATION CHECKS ITEM CHECKS PAGE ¥ Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners Ñ ¥ Tighten if necessary. ¥ Check fuel level. Fuel tank 3-11 ~ 3-12 ¥ Fill with fuel if necessary. Lights, signals and 3-7 ~ 3-9, ¥…
  • Page 40: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine …………….5-1 Starting a warm engine …………..5-4 Shifting ………………..5-4 Recommended shift points (for Switzerland only)……5-5 Tips for reducing fuel consumption ………… 5-5 Engine break-in ……………… 5-5 Parking ………………..5-6…

  • Page 41: Starting The Engine

    The engine their functions. Consult can be started only under one of the Yamaha dealer regarding any following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-…

  • Page 42
    OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN SWITCH TO ÒONÓ AND THE ENGINE STOP SWITCH TO Ò Ó. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH THE ENGINE WILL START.
  • Page 43
    Yamaha dealer to inspect it. leakage. If necessary, fill the engine with oil and check to see that the oil 4.
  • Page 44: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.

  • Page 45: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycleÕs fuel consumption period between zero and 1,000 km.

  • Page 46: Parking

    If any engine trouble should oc- motorcycle in a place where pedes- cur during the break-in period, trians or children are not likely to 150 ~ 500 km consult a Yamaha dealer imme- touch the motorcycle. Do not park Avoid prolonged operation above diately.

  • Page 48: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit …………..6-1 Drive chain lubrication……..6-21 Periodic maintenance and lubrication….6-2 Cable inspection and lubrication …….6-22 Panel removal and installation ……6-5 Throttle cable and grip lubrication…..6-22 Panel A …………… 6-5 Brake and shift pedal lubrication…….6-22 Spark plug inspection ………

  • Page 49: Periodic Maintenance And Minor Repair

    If you do not have necessary tools re- the safest and most efficient condition quired during a service operation, take possible. Safety is an obligation of the your motorcycle to a Yamaha dealer motorcycle owner. The maintenance for service. and lubrication schedule chart should…

  • Page 50: Periodic Maintenance And Lubrication

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) ¥ Check fuel hoses and vacuum hose for cracks or damage. Fuel line Ö…

  • Page 51
    PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) ¥ Check bearing for looseness or damage. Wheel bearings Ö Ö ¥ Replace if necessary. ¥…
  • Page 52
    Engine oil filter cartridge ¥ Replace. Ö Ö * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU01792 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
  • Page 53: Panel Removal And Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Screw (´ 2) EAU01777 EAU02926 Panel removal and installation Panel A The panel illustrated needs to be re- To remove moved to perform some of the mainte- 1. Remove the seat. (See page 3-14 nance described in this chapter.

  • Page 54: Spark Plug Inspection

    PERIODIC MAINTENANCE AND MINOR REPAIR Do not attempt to diagnose such prob- lems yourself. Instead, take the motor- cycle to a Yamaha dealer. The spark plugs should be periodically removed and inspected because heat and de- posits will cause any spark plug to slowly break down and erode.

  • Page 55: Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR When installing a spark plug, the gas- ket surface should always be cleaned and a new gasket used. Any grime should be wiped off from the threads and the spark plug tightened to the specified torque. Tightening torque: Spark plug: 1.

  • Page 56
    2. Stop the engine. Place an oil pan An oil filter wrench is available at a under the engine and remove the nearby Yamaha dealer. oil filler cap. 3. Remove the drain bolt and drain 5. Install the drain bolt and tighten it the oil.
  • Page 57
    When installing the oil filter, tighten it to CAUTION: mains on, immediately stop the en- the proper torque by using a torque gine and consult with a Yamaha Do not put in any chemical addi- wrench. dealer. tives. Engine oil also lubricates…
  • Page 58: Air Filter

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Fuel hose 2. Vacuum hose 4. Remove the fuel tank. EAU02928 3. Drain hose Air filter 3. Disconnect the hoses. The air filter should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in un- usually wet or dusty areas.

  • Page 59: Carburetor Adjustment

    The carburetors are important parts of the engine and require very sophisti- cated adjustment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so. However, the idle speed may be adjusted by the owner as part of routine maintenance.

  • Page 60: Idle Speed Adjustment

    1,000 to 2,000 r/min. Occasionally 5 mm at the throttle grip. If the free play rev the engine to 4,000 to is incorrect, ask a Yamaha dealer to 5,000 r/min. The engine is warm make this adjustment. when it quickly responds to the throttle.

  • Page 61: Valve Clearance Adjustment

    (2.00 kg/cm (2.50 kg/cm should be left to a professional Always check and adjust the tire pres- Maximum load* 2.00 bar) 2.50 bar) Yamaha service technician. sure before operating the motorcycle. 200 kPa 250 kPa EW000082 High speed riding (2.00 kg/cm (2.50 kg/cm…

  • Page 62
    CYCLE. Make sure the total weight the side wall is cracked, contact a regulations of your own country. of the cargo, rider, passenger, and Yamaha dealer immediately and have accessories (fairing, saddlebags, the tire replaced. etc. if approved for this model) does not exceed the maximum load of the motorcycle.
  • Page 63: Wheels

    Yamaha dealer. Do not should be left to a Yamaha Service 1. Locknut attempt even small repairs to the 2. Adjusting bolt Technician. c. Free play wheel. If a wheel is deformed or cracked, it must be replaced.

  • Page 64
    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Turn the adjusting nut at the crankcase in direction a to in- crease free play or in direction b to decrease free play. 8. Tighten the locknut at the crank- case and the clutch lever. 1.
  • Page 65: Rear Brake Pedal Height Adjustment

    40 mm below the top of the justed when the brake light comes on footrest. If not, ask a Yamaha dealer to just before braking takes effect. To ad- adjust it.

  • Page 66: Checking The Front And Rear Brake Pads

    EAU00725 Front brake ALMOST in contact with the disc plate, A wear indicator groove is provided on ask a Yamaha dealer to replace the each brake pad. This indicator allows pads. checking of brake pad wear without disassembling the brake. Inspect the groove.

  • Page 67: Inspecting The Brake Fluid Level

    Insufficient brake fluid may let air enter leakage and poor brake perfor- Have a Yamaha dealer check the the brake system, possibly causing the mance. cause if the brake fluid level goes brakes to become ineffective.

  • Page 68: Brake Fluid Replacement

    EAU00742 Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel. Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam- aged or leaking: oil seals (every two years) brake hoses (every four years) a.

  • Page 69: Drive Chain Slack Adjustment

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00769 Drive chain lubrication each side of the swingarm. Use these marks to align the rear The chain consists of many parts which wheel. work with each other. If the chain is not maintained properly, it will wear out EC000096 CAUTION: quickly.

  • Page 70: Cable Inspection And Lubrication

    Lubricate the cables and cable ends. If a suitable all-purpose grease. a cable does not operate smoothly, ask a Yamaha dealer to replace it. Recommended lubricant: Engine oil 6-22…

  • Page 71: Brake And Clutch Lever Lubrication

    Molybdenum disulfide grease Recommended lubricant: Check to see that the center and side- Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-23…

  • Page 72: Front Fork Inspection

    If fork rebounds smoothly. any free play can be felt, ask a Yamaha EC000098 dealer to inspect and adjust the steer- CAUTION: ing.

  • Page 73: Wheel Bearings

    Therefore it is not dangerous, causing severe burns, smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid spect the wheel bearings.

  • Page 74: Battery

    Always make sure the connec- see if the electrical device operates. If improper rating can cause extensive tions are correct when reinstall- the fuse immediately blows again, con- electrical system damage and pos- ing the battery. sult a Yamaha dealer. sibly a fire. 6-26…

  • Page 75: Headlight Bulb Replacement (For Xj600S)

    PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30 A Ignition fuse: 10 A Signaling system fuse: 15 A Headlight fuse: 15 A Hazard light fuse: 10 A 1. Connector 1. Bulb holder 2. Bulb holder cover 2. Unhook the bulb holder and re- EAU00829 move the defective bulb.

  • Page 76
    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Install the bulb holder cover and the headlight connector. If a headlight beam adjustment is necessary, ask a Yamaha dealer to make adjustment. 1. DonÕt touch 3. Put a new bulb into position and secure it in place with the bulb holder.
  • Page 77: Headlight Bulb Replacement (For Xj600N)

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (´ 2) 1. Connector (´ 2) 1. Bulb holder 2. Bulb cover 3. Turn the bulb holder counterclock- EAU00833 Headlight bulb replacement 2. Remove connectors, wise to remove it and remove the (for XJ600N) headlight unit and then the bulb defective bulb.

  • Page 78
    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Install the bulb cover, connectors and headlight unit. Ask a Yamaha dealer to adjust the headlight beam if necessary. 1. DonÕt touch 4. Put a new bulb into position and secure it in place with the bulb holder.
  • Page 79: Front Wheel Removal

    Do not depress the brake lever when wheel hub and the speedometer the disc and caliper are separated. gear unit are installed with the pro- It is advisable to have a Yamaha jections meshed into the slots. dealer service the wheel. 4. Loosen the pinch bolt.

  • Page 80
    PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Wheel axle: 58 Nm (5.8 mákg) Pinch bolt: 40 Nm (4.0 mákg) Caliper bolt: 19 Nm (1.9 mákg) 7. Install the speedometer cable. 3. Install the wheel axle and let the motorcycle down. 4.
  • Page 81: Rear Wheel Removal

    5. Push the wheel forward and re- EW000122 by removing the nut. move the drive chain. 6. Remove the wheel assembly. It is advisable to have a Yamaha dealer service the wheel. NOTE: Securely support the motor- Do not depress the brake pedal…

  • Page 82: Rear Wheel Installation

    If your motorcycle requires any repair, disc. bring it to a Yamaha dealer. The skilled 5. Take the motorcycle off the cen- technicians at a Yamaha dealership terstand. have the tools, experience, and know- 6.

  • Page 83: Troubleshooting Chart

    Remove spark plugs and check electrodes. Engine doesnÕt start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesnÕt start, ask a Yamaha Use the electric starter.

  • Page 84: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage………………..7-4…

  • Page 85: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU01517 Care Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use The exposure of its technology makes plastic bags. Remove dirt with warm water, a neutral a motorcycle charming but also vul- 2.

  • Page 86
    MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they will cause dulling or…
  • Page 87
    MOTORCYCLE CARE AND STORAGE EWA00001 After cleaning 1. Clean your motorcycle with cold water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires.
  • Page 88
    ÒOFFÓ position: Turn the fuel cock NOTE: To prevent corrosion, avoid to ÒOFFÓ. Consult a Yamaha dealer for advice on damp cellars, stables (because 4. Fill up the fuel tank and add fuel what products to use. of the presence of ammonia)
  • Page 89
    MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto the 7. Check and, if necessary, correct spark plugs and place the spark the tire air pressure, then raise the plugs on the cylinder head so that motorcycle so that both of its the electrodes are grounded.
  • Page 90: Specifications

    SPECIFICATIONS Specifications ………………8-1 HOW TO USE THE CONVERSION TABLE ……..8-5…

  • Page 91
    SPECIFICATIONS EAU01038 Specifications Model XJ600S / XJ600N Engine oil Dimensions Type -20û -10û 0û 10û 20û 30û 40û 50ûC Overall length 2,170 mm SAE 10W/30 Overall width 735 mm Overall height SAE 10W/40 XJ600S 1,205 mm SAE 15W/40 XJ600N 1,090 mm SAE 20W/40 Seat hight 770 mm…
  • Page 92
    SPECIFICATIONS Air filter Dry type element Operation Left foot operation Fuel Gear ratio Type Regular unleaded gasoline 2.733 Fuel tank capacity 17.0 L 1.778 Reserve amount 3.5 L 1.333 Carburetor 1.074 Type´quantity BDS28 ´ 4 0.913 Manufacturer MIKUNI 0.821 Spark plug Chassis Type/Manufacturer CR8E / NGK…
  • Page 93
    SPECIFICATIONS Maximum load* Brakes XJ600S 184 kg Front XJ600N 187 kg Type Dual disc brake Air pressure (cold tire) Operation Right hand operation Up to 90 kg load* Fluid DOT 4 or DOT 3 Front 200 kPa (2.00 kg/cm , 2.00 bar) Rear Rear 225 kPa (2.25 kg/cm…
  • Page 94
    SPECIFICATIONS Charging system Fuses Type A.C. magneto Main fuse 30 A Standard output 14 V, 20 A @ 5,000 r/min Ignition fuse 10 A Battery Signaling system fuse 15 A Type YTX9-BS, GTX9-BS Headlight fuse 15 A Voltage, capacity 12 V, 8 AH Hazard light fuse 10 A Headlight type…
  • Page 95: How To Use The Conversion Table

    SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL mákg 7.233 ftálb…

  • Page 96: Consumer Information

    CONSUMER INFORMATION Identification number records…………. 9-1 Key identification number (for XJ600S)……….9-1 Key identification number (for XJ600N) ……….9-1 Vehicle identification number …………. 9-2 Model label………………9-2…

  • Page 97: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. KEY IDENTIFICATION 1.

  • Page 98: Vehicle Identification Number

    Record the infor- vided. mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha The vehicle identification number is dealer. used to identify your motorcycle and may be used to register your motor- cycle with the licensing authority in your state.

  • Page 99
    INDEX Helmet holders ……..3-15 High beam indicator light ……. 3-3 Air filter ……….6-10 Front brake lever ……… 3-10 Horn switch ……….3-8 Front fork inspection ……6-24 Front wheel installation ……6-31 Battery ……….6-25 Front wheel removal ……6-31 Identification number records ….
  • Page 100
    INDEX Spark plug inspection ……6-6 Specifications ……… 8-1 Oil level indicator circuit check ….3-5 Wheel bearings ……..6-25 Speedometer (for XJ600N) ….3-6 Oil level indicator light ……3-3 Wheels ……….6-15 Speedometer (for XJ600S) ….3-6 Start switch ……….3-9 Panel A ……….
  • Page 101
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 4 — 0.3…

Мотоциклы Yamaha XJ900S Diversion — инструкция пользователя по применению, эксплуатации и установке на русском языке. Мы надеемся, она поможет вам решить возникшие у вас вопросы при эксплуатации техники.

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Yamaha XJ6 Owner's Manual

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OWNER’S MANUAL

XJ6

XJ6 ABS

MOTORCYCLE

Read this manual carefully before oper-

ating this vehicle.

XJ6N

XJ6NA

B61-28199-E1

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Related Manuals for Yamaha XJ6

Summary of Contents for Yamaha XJ6

  • Page 1
    OWNER’S MANUAL XJ6 ABS MOTORCYCLE Read this manual carefully before oper- ating this vehicle. XJ6N XJ6NA B61-28199-E1…
  • Page 2
    EAU69471 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Product: IMMOBILIZER Model: 5VS-00 Supplied by…
  • Page 3
    EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the XJ6N / XJ6NA, you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high- quality products, which have earned Yamaha a reputation for dependability.
  • Page 4: Important Manual Information

    *Product and specifications are subject to change without notice. EAU10201 XJ6N / XJ6NA OWNER’S MANUAL ©2015 by Yamaha Motor Co., Ltd. 1st edition, August 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 5: Table Of Contents

    Table of contents Safety information ……1-1 Periodic maintenance and adjustment ……..6-1 Description ……..2-1 Owner’s tool kit……. 6-2 Left view ……….2-1 Periodic maintenance chart for the Right view……..2-2 emission control system….6-3 Controls and instruments….2-3 General maintenance and lubrication chart……6-4 Instrument and control functions..3-1 Removing and installing the Immobilizer system ……3-1…

  • Page 6
    Table of contents Battery ………. 6-33 Replacing the fuses…… 6-34 Replacing the headlight bulb..6-36 Replacing the auxiliary light bulb ……….. 6-38 Replacing the brake/tail light bulb ……….. 6-39 Replacing a turn signal light bulb ……….. 6-39 Replacing the license plate light bulb ………..
  • Page 7: Safety Information

    Safety information EAU1028B an accident or equipment damage. See page 4-1 for a list of pre-operation checks. Be a Responsible Owner  This motorcycle is designed to As the vehicle’s owner, you are re- carry the operator and a passen- sponsible for the safe and proper oper- ger.

  • Page 8
    Safety information  Many accidents involve inexperi- • The passenger should always enced operators. In fact, many op- hold onto the operator, the seat erators who have been involved in strap or grab bar, if equipped, accidents do not even have a cur- with both hands and keep both rent motorcycle license.
  • Page 9
    Safety information Avoid Carbon Monoxide Poisoning extra care when riding a motorcycle All engine exhaust contains carbon that has added cargo or accessories. monoxide, a deadly gas. Breathing Here, along with the information about carbon monoxide can cause head- accessories below, are some general aches, dizziness, drowsiness, nausea, guidelines to follow if loading cargo to confusion, and eventually death.
  • Page 10
    Genuine does not in any way reduce Yamaha accessories, which are avail- ground clearance or cornering able only from a Yamaha dealer, have clearance, limit suspension travel, been designed, tested, and approved steering travel or control opera- by Yamaha for use on your vehicle.
  • Page 11: Specifications

    Safety information operator and may limit control torcycle, such as the frame or up- ability, therefore, such accesso- per front fork triple clamp (and not, ries are not recommended. for example, to rubber-mounted  Use caution when adding electri- handlebars or turn signals, or cal accessories.

  • Page 12: Description

    Description EAU63371 Left view 1. Air filter element (page 6-16) 2. Idle adjusting screw (page 6-17) 3. Seat lock (page 3-18) 4. Fuses (page 6-34) 5. Owner’s tool kit (page 6-2) 6. Storage compartment (page 3-20) 7. Shift pedal (page 3-12) 8.

  • Page 13: Right View

    Description EAU63391 Right view 1. Helmet holder (page 3-19) 2. Battery (page 6-33) 3. Rear brake fluid reservoir (page 6-25) 4. Engine oil filler cap (page 6-9) 5. Fuel tank cap (page 3-15) 6. Radiator cap (page 6-12) 7. Coolant reservoir (page 6-12) 8.

  • Page 14: Controls And Instruments

    Description EAU63401 Controls and instruments 1. Clutch lever (page 3-12) 2. Left handlebar switches (page 3-10) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-6) 5. Front brake fluid reservoir (page 6-25) 6. Right handlebar switches (page 3-10) 7.

  • Page 15: Instrument And Control Functions

     Do not grind any key or alter its cess, take the vehicle along with all shape. three keys to a Yamaha dealer to have  Do not disassemble the plastic them re-registered. Do not use the key part of any key.

  • Page 16: Main Switch/Steering Lock

    Instrument and control functions  Keep the standard keys as well EAU10474 Main switch/steering lock as keys of other immobilizer systems away from this vehi- cle’s code re-registering key.  Keep other immobilizer system keys away from the main switch as they may cause signal inter- ference.

  • Page 17
    Instrument and control functions To unlock the steering EWA10062 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident. EAU10687 LOCK The steering is locked and all electrical…
  • Page 18: Indicator Lights And Warning Lights

    “ON”, or if the warning light remains on after confirming that the oil level is correct (see page 6-9), have a Yamaha dealer check the vehicle. 1. Turn signal indicator light “ ”…

  • Page 19
    ” The ABS may not work correctly. If any This warning light comes on or flashes of the above occurs, have a Yamaha if a problem is detected in the electrical dealer check the system as soon as circuit monitoring the engine. If this oc- possible.
  • Page 20: Multi-Function Meter Unit

    “ON”, making any setting changes to the or if the indicator light remains on, have multi-function meter unit. Changing a Yamaha dealer check the electrical settings while riding can distract the circuit. operator and increase the risk of an The self-diagnosis device also detects accident.

  • Page 21
    Instrument and control functions Clock  The key must be turned to “ON” before you can use the “SELECT” and “RESET” buttons.  For the UK: To switch the speed- ometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button for one second.
  • Page 22
    “ ” 0.70 Imp.gal), the left segment of the will flash repeatedly. If this occurs, fuel meter will start flashing, and the have a Yamaha dealer check the elec- odometer display will automatically trical circuit. change to the fuel reserve tripmeter mode “F-TRIP”…
  • Page 23
    Yamaha dealer check the vehicle. goes down. If the temperature does The self-diagnosis device also detects not go down, stop the engine. (See problems in the immobilizer system page 6-46.)
  • Page 24: Handlebar Switches

    ” key and both standard keys to a 4. Horn switch “ ” 5. Hazard switch “ ” Yamaha dealer and have the stan- dard keys re-registered. Right ECA11591 NOTICE If the display indicates an error co- de, the vehicle should be checked as soon as possible in order to avoid engine damage.

  • Page 25
    Instrument and control functions The hazard lights are used in case of an EAU12461 Turn signal switch “ ” emergency or to warn other drivers To signal a right-hand turn, push this when your vehicle is stopped where it switch to “ ”.
  • Page 26: Clutch Lever

    Instrument and control functions EAU12822 EAU12872 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located on the left The shift pedal is located on the left side of the handlebar. To disengage side of the motorcycle and is used in the clutch, pull the lever toward the combination with the clutch lever when handlebar grip.

  • Page 27: Brake Lever

    Instrument and control functions EAU26825 EAU12944 Brake lever Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Brake pedal The brake pedal is located on the right side of the motorcycle.

  • Page 28: Abs (For Abs Models)

     This ABS has a test mode which EAU51802 ABS (for ABS models) allows the owner to experience The Yamaha ABS (Anti-lock Brake the pulsation at the brake lever or System) features a dual electronic con- brake pedal when the ABS is op- trol system, which acts on the front and erating.

  • Page 29: Fuel Tank Cap

    Instrument and control functions EAU13075 EAU13222 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.

  • Page 30
    Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 3-16…
  • Page 31: Fuel Tank Breather Hose And Overflow Hose

    Instrument and control functions EAU55512 EAU13434 Fuel tank breather hose and Catalytic converter overflow hose This model is equipped with a catalytic converter in the exhaust system. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: …

  • Page 32: Seat

    Instrument and control functions EAU32981 Seat Make sure that the seat is properly se- cured before riding. To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Seat lock 2. Unlock. 2. While holding the key in that posi- tion, lift the rear of the seat up, and then pull the seat off.

  • Page 33: Helmet Holder

    Instrument and control functions 3. Place the helmet on the right side EAU46752 Helmet holder of the vehicle, and then install the seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.

  • Page 34: Storage Compartment

    Storage compartment Handlebar position The handlebar can be adjusted to one of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Storage compartment The storage compartment is located under the seat. (See page 3-18.) When storing the Owner’s Manual or…

  • Page 35: Adjusting The Shock Absorber Assembly

     Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Extension bar 2. Special wrench 3. Spring preload adjusting ring 4.

  • Page 36: Sidestand

    Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 3-22…

  • Page 37
    Does the engine start? The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 38: For Your Safety — Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:…

  • Page 39
    • Tighten if necessary. Instruments, lights, • Check operation. — signals and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 3-22 check vehicle.
  • Page 40: Operation And Important Riding Points

    This model is equipped with: there is a control or function you do not  a lean angle sensor to stop the en- understand, ask your Yamaha dealer. gine in case of a turnover. In this EWA10272 case, the display will indicate error…

  • Page 41: Starting The Engine

    The neutral indi- the clutch lever pulled and the cator light should come on. If not, sidestand up. ask a Yamaha dealer to check the See page 3-22 for more informa- electrical circuit. tion. 3. Start the engine by pushing the 1.

  • Page 42: Shifting

    Operation and important riding points EAU16673 and drive train, which are not Shifting designed withstand shock of forced shifting. 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.

  • Page 43: Tips For Reducing Fuel Consumption

    The vehicle can now be operated nor- mally. ECA10311 NOTICE  Keep the engine speed out of the tachometer red zone.  If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 44: Parking

    Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 45: Periodic Maintenance And Adjustment

    If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing…

  • Page 46: Owner’s Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 47: Periodic Maintenance Chart For The Emission Control System

     From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU63321…

  • Page 48: General Maintenance And Lubrication Chart

    Periodic maintenance and adjustment EAU64031 General maintenance and lubrication chart ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi √ Air filter element • Replace. • Check operation. √ √ √ √ √ Clutch • Adjust. •…

  • Page 49
    Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi • Make sure that all nuts, bolts √ √ √ √ √ 13 * Chassis fasteners and screws are properly tight- ened. Brake lever pivot √…
  • Page 50
    Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Lights, signals and • Check operation. √ √ √ √ √ √ 28 * • Adjust headlight beam. switches EAU18681  Air filter •…
  • Page 51: Removing And Installing The Cowling And Panels

    Periodic maintenance and adjustment To install the cowling EAU18724 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the bolts. The cowling and panels shown need to be removed to perform some of the EAU56070 maintenance jobs described in this chapter.

  • Page 52: Checking The Spark Plugs

    The spark plugs are important engine components, which should checked periodically, preferably by a Yamaha dealer. Since heat and depos- its will cause any spark plug to slowly erode, they should be removed and checked in accordance with the peri- odic maintenance and lubrication 1.

  • Page 53: Engine Oil And Oil Filter Cartridge

    Periodic maintenance and adjustment EAU46723 Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.

  • Page 54
    An oil filter wrench is available at a gasket to drain the oil from the Yamaha dealer. crankcase. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
  • Page 55
    Periodic maintenance and adjustment 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Oil change: 2.50 L (2.64 US qt, 2.20 Imp.qt) With oil filter removal: 1.
  • Page 56: Coolant

    Yamaha dealer check and lubrication chart. the vehicle. 11. Turn the engine off, wait a few mi-…

  • Page 57
    [EWA10382] be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 58
    Periodic maintenance and adjustment 1. Radiator cap 1. Bolt 2. Radiator cap retaining bolt 2. Coolant reservoir cover 3. Radiator cap retainer 3. Coolant reservoir 5. Remove the coolant reservoir 7. Drain the coolant from the coolant breather hose from the guide, and reservoir by turning it upside then remove the coolant reservoir down.
  • Page 59
    14. Install the coolant reservoir cap. the vehicle for coolant leakage. If 15. Start the engine, let it idle for sev- coolant is leaking, have a Yamaha eral minutes, and then turn it off. dealer check the cooling system. 16. Remove the radiator cap to check 20.
  • Page 60: Replacing The Air Filter Element

    If any hose is damaged, have a Yamaha dealer replace the hose before 1. Air filter case cover 2. Screw 4. Pull the air filter element out.

  • Page 61: Adjusting The Engine Idling Speed

    1. Original position (paint mark) 8. Install the fuel tank bolts. 9. Install the seat. 1. Idle adjusting screw Engine idling speed: 1250–1350 r/min If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-17…

  • Page 62: Checking The Throttle Grip Free Play

    Measure the throttle grip free play as and/or engine noise. To prevent this shown. from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle grip free play Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in)

  • Page 63: Tires

    The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the side- wall is cracked, have a Yamaha dealer replace the tire immediately. 6-19…

  • Page 64
    EWA10472 their suitability for further use. WARNING EWA10902  Have a Yamaha dealer replace WARNING excessively worn tires. Besides  The front and rear tires should being illegal, operating the vehi- be of the same make and de-…
  • Page 65: Cast Wheels

    160/60 ZR17M/C (69W) ride. If any damage is found, have Manufacturer/model: BRIDGESTONE/BT021R a Yamaha dealer replace the DUNLOP/SPORTMAX- wheel. Do not attempt even the ROADSMART smallest repair to the wheel. A de- FRONT and REAR:…

  • Page 66: Adjusting The Clutch Lever Free Play

    Periodic maintenance and adjustment EAU46731 Adjusting the clutch lever free play 1. Locknut 2. Clutch lever free play adjusting nut 4. Tighten the locknut. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown.

  • Page 67: Checking The Brake Lever Free Play

    2. Rear brake light switch adjusting nut brake lever end. If there is free play, The brake light, which is activated by have a Yamaha dealer inspect the the brake pedal and brake lever, brake system. should come on just before braking…

  • Page 68: Checking The Front And Rear Brake Pads

    1. Brake pad wear indicator groove indicator groove almost appears, have Each front brake pad is provided with a a Yamaha dealer replace the brake wear indicator groove, which allows pads as a set. you to check the brake pad wear with- out having to disassemble the brake.

  • Page 69: Checking The Brake Fluid Level

    Specified brake fluid: brake system for leakage. If the brake DOT 4 fluid level goes down suddenly, have a Yamaha dealer check the cause before EWA16011 further riding. WARNING Improper maintenance can result in loss of braking ability.

  • Page 70: Changing The Brake Fluid

    Periodic maintenance and adjustment EAU22733 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.

  • Page 71
    Periodic maintenance and adjustment 2. To tighten the drive chain, turn the drive chain slack adjusting nut at each end of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction (b), and then push the rear wheel for- ward.
  • Page 72: Cleaning And Lubricating The Drive Chain

    If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result…

  • Page 73: Checking And Lubricating The Throttle Grip And Cable

    In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.

  • Page 74: Checking And Lubricating The Brake And Clutch Levers

    EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

  • Page 75: Lubricating The Swingarm Pivots

    1. Place the vehicle on a level surfa- The swingarm pivots must be lubricat- ce and hold it in an upright posi- ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, specified in the periodic maintenance securely support the vehicle so and lubrication chart.

  • Page 76: Checking The Steering

    If any free smoothly, have a Yamaha dealer play can be felt, have a Yamaha check the wheel bearings. dealer check or repair the steer- ing.

  • Page 77: Battery

    CHILDREN. 1. Battery To charge the battery 2. Negative battery lead (black) Have a Yamaha dealer charge the bat- 3. Positive battery lead (red) tery as soon as possible if it seems to have discharged. Keep in mind that the The battery is located under the seat.

  • Page 78: Replacing The Fuses

    Periodic maintenance and adjustment 3. Fully charge the battery before EAU47174 Replacing the fuses installation. NOTICE: When in- The main fuse and the fuse boxes, stalling the battery, be sure the which contain the fuses for the individ- key is turned to “OFF”, then ual circuits, are located under the seat.

  • Page 79
    4. ABS motor fuse 4. If the fuse immediately blows 5. Spare fuse 6. Headlight fuse again, have a Yamaha dealer 7. Ignition fuse check the electrical system. 8. Signaling system fuse 9. Backup fuse (for clock and immobilizer sys- tem) 10.Fuel injection system fuse…
  • Page 80: Replacing The Headlight Bulb

    Periodic maintenance and adjustment EAU46813 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10651 NOTICE Take care not to damage the follow- ing parts:  Headlight bulb 1.

  • Page 81
    Periodic maintenance and adjustment 6. Place a new headlight bulb into position, and then secure it with the bulb holder. 7. Install the headlight bulb cover, and then connect the coupler. 8. Fit the projection on the headlight unit into the grommet in the head- light stay, and then install the headlight unit by installing the bolts.
  • Page 82: Replacing The Auxiliary Light Bulb

    6-36.) 2. Remove the auxiliary light coupler (together with the socket and bulb) by turning the coupler coun- 11. Have a Yamaha dealer adjust the terclockwise. headlight beam if necessary. 1. Auxiliary light coupler 3. Remove the burnt-out bulb by pulling it out.

  • Page 83: Replacing The Brake/Tail Light Bulb

    Periodic maintenance and adjustment EAU70880 EAU24205 Replacing the brake/tail light Replacing a turn signal light bulb bulb 1. Remove the seat. (See page 3-18.) 1. Remove the turn signal light lens 2. Remove the brake/tail light bulb by removing the screw. socket (together with the bulb) by turning it counterclockwise.

  • Page 84: Replacing The License Plate Light Bulb

    Periodic maintenance and adjustment EAU24314 EAU24351 Replacing the license plate Supporting the motorcycle light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the screws.

  • Page 85: Front Wheel (For Non-Abs Models)

    Front wheel (for non-ABS brake pads will be forced shut. models) [ECA11052] EWA14841 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU56270 To remove the front wheel EWA10822 WARNING 1. Brake caliper 2.

  • Page 86: Rear Wheel (For Non-Abs Models)

    Front wheel axle pinch bolt: WARNING 19 Nm (1.9 m·kgf, 14 ft·lbf) Brake caliper bolt: For the ABS model, have a Yamaha 40 Nm (4.0 m·kgf, 29 ft·lbf) dealer remove and install the wheel. 6. Push down hard on the handlebar…

  • Page 87
    Periodic maintenance and adjustment 7. Remove the wheel. NOTICE: Do not apply the brake after the wheel and brake disc have been removed, otherwise the brake pads will be forced shut. [ECA11073] To install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the right side.
  • Page 88: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 89: Troubleshooting Charts

    Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 6-45…

  • Page 90
    Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 91: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be even if high-quality components are sure to consult a Yamaha dealer for used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.

  • Page 92
    Motorcycle care and storage fected area any longer than in- scratching. Some cleaning structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield.
  • Page 93
     Consult a Yamaha dealer for ad- 4. To prevent corrosion, it is recom- vice on what products to use. mended to apply a corrosion pro- …
  • Page 94: Storage

    Motorcycle care and storage der head so that the electrodes EAU26183 Storage are grounded. (This will limit sparking during the next step.) Short-term d. Turn the engine over several Always store your motorcycle in a cool, times with the starter. (This will dry place and, if necessary, protect it coat the cylinder walls with oil.) against dust with a porous cover.

  • Page 95
    Motorcycle care and storage Make any necessary repairs before storing the motorcycle.
  • Page 96: Specifications

    Specifications Dimensions: Engine oil quantity: Oil change: Overall length: 2.50 L (2.64 US qt, 2.20 Imp.qt) 2120 mm (83.5 in) With oil filter removal: Overall width: 2.80 L (2.96 US qt, 2.46 Imp.qt) 770 mm (30.3 in) Coolant quantity: Overall height: 1085 mm (42.7 in) Coolant reservoir (up to the maximum level Seat height:…

  • Page 97
    Specifications 2nd: 90 kg (198 lb) load — maximum load: 1.947 (37/19) Front: 3rd: 250 kPa (2.50 kgf/cm², 36 psi) 1.556 (28/18) Rear: 4th: 290 kPa (2.90 kgf/cm², 42 psi) 1.333 (32/24) Front wheel: 5th: Wheel type: 1.190 (25/21) Cast wheel 6th: Rim size: 1.083 (26/24)
  • Page 98
    Specifications Battery: Radiator fan motor fuse: 20.0 A Model: Fuel injection system fuse: GT12B-4 10.0 A Voltage, capacity: ABS control unit fuse: 12 V, 10.0 Ah (10 HR) 7.5 A (XJ6NA) Headlight: ABS motor fuse: Bulb type: 30.0 A (XJ6NA) Halogen bulb Bulb wattage ×…
  • Page 99: Consumer Information

    Yamaha dealer. area. VEHICLE IDENTIFICATION NUMBER: EAU26442 Engine serial number…

  • Page 100
    Consumer information space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 101: Index

    Index Handlebar switches ……3-10 Hazard switch ……..3-11 ABS (for ABS models) ……3-14 Headlight bulb, replacing…… 6-36 ABS warning light (for ABS models)..3-5 Helmet holder ……..3-19 Air filter element, replacing….6-16 High beam indicator light……3-4 Auxiliary light bulb, replacing ….

  • Page 102
    Index Throttle grip free play, checking …6-18 Tires …………6-19 Tool kit …………6-2 Troubleshooting……..6-44 Troubleshooting charts……6-45 Turn signal indicator light …….3-4 Turn signal light bulb, replacing….6-39 Turn signal switch ………3-11 Valve clearance……..6-18 Vehicle identification number ….9-1 Wheel bearings, checking…..6-32 Wheel, front (for non-ABS models) ..6-41 Wheel, rear (for non-ABS models) ..6-42 Wheels ……….6-21 10-2…
  • Page 104
    Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015.10-0.3×1 CR…

This manual is also suitable for:

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4BR-28199-R8

XJ600S

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Добро пожаловать в мир мотоциклов Ямаха !

Как владелец мотоцикла XJ600S/XJ600N, Вы получили возможность воспользоваться ог-
ромным опытом и новейшими технологиями фирмы Ямаха в области разработки и изготовле-
ния высококачественных изделий, благодаря которым Ямаха имеет репутацию надежной
фирмы.

Пожалуйста, найдите время внимательно прочитать это Руководство, чтобы полностью ис-
пользовать возможности вашего мотоцикла модели XJ600S/XJ600N. Это Руководство для
владельца не только предоставит Вам инструкции по эксплуатации, осмотрам и уходу за
Вашим мотоциклом, но и научит Вас, как избежать неприятностей или травм для Вас и для
окружающих.

Кроме того, советы, приведенные в этом Руководстве, помогут Вам всегда содержать мото-
цикл в наилучшем состоянии. Если у Вас возникают какие-либо вопросы, пожалуйста, не стес-
няйтесь обращаться к Вашему дилеру фирмы Ямаха.

Сотрудники фирмы Ямаха желают Вам много безопасных и приятных путешествий. Итак, пом-
ните о безопасности !

EAU03338

ВВЕДЕНИЕ

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ВАЖНАЯ ИНФОРМАЦИЯ В ЭТОМ РУКОВОДСТВЕ Особо важная информаци…

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ВАЖНАЯ ИНФОРМАЦИЯ В ЭТОМ РУКОВОДСТВЕ

Особо важная информация в этом Руководстве обозначается следующим образом:

Значок, относящийся к безопасности, означает : ВНИМАНИЕ ! БУДЬТЕ ОС-
ТОРОЖНЫ ! ЭТО КАСАЕТСЯ ВАШЕЙ БЕЗОПАСНОСТИ !

Пренебрежение инструкциями под заголовками ПРЕДУПРЕЖДЕНИЕ может
вести к серьезным травмам или к гибели водителя мотоцикла, окружающих
или лиц, производящих осмотр или ремонт мотоцикла.

Заголовок ОСТОРОЖНО обозначает специальные меры предосторожности,
которые необходимо принимать для предупреждения повреждения мотоцик-
ла.

ПРИМЕЧАНИЕ :

Под заголовком ПРИМЕЧАНИЕ содержится информация, облегчающая или
поясняющая выполнение операций.

ПРИМЕЧАНИЕ :

8

Это Руководство следует считать неотъемлемой частью мотоцикла и долж-
но оставаться с ним, даже если в последствии он будет продан.

8

Фирма Ямаха постоянно внедряет усовершенствования в конструкцию мото-
цикла и повышает качество своих изделий. Поэтому, хотя это Руководство и
содержит самую последнюю информацию об изделии, имеющуюся на момент
его издания, Ваш мотоцикл может незначительно отличаться от приведенных
в Руководстве описаний. Если у Вас возникают какие-либо вопросы, касающие-
ся этого Руководства, пожалуйста, обращайтесь к Вашему дилеру фирмы Яма-
ха.

Q

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ВАЖНАЯ ИНФОРМАЦИЯ ОБ ЭТОМ РУКОВОДСТВЕ

EW000002

ПОЖАЛУЙСТА, ВНИМАТЕЛЬНО ПРОЧИТАЙТЕ ЭТО РУКОВОДСТВО ДО КОНЦА ПРЕЖ-
ДЕ, ЧЕМ ПРИСТУПИТЬ К ЭКСПЛУАТАЦИИ ЭТОГО МОТОЦИКЛА.

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Важная информация об этом руководстве

ВАЖНАЯ ИНФОРМАЦИЯ ОБ ЭТОМ РУКОВОДСТВЕ

EAU03337

XJ600S/XJ600N

РУКОВОДСТВО ДЛЯ ВЛАДЕЛЬЦА

© 2001 авторские права принадле-

жат фирме Yamaha Motor Co., Ltd.

1-е Издание Апрель 2001 г.

Все права защищены.

Любая перепечатка или несанкцио-

нированное использование без

письменного разрешения фирмы

Yamaha Motor Co., Ltd. строго запре-

щены.

Отпечатано в Японии.

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БЕЗОПАСНОСТЬ ПРЕЖДЕ ВСЕГО

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СОДЕРЖАНИЕ

1

2

3

4

5

6

7

8

9

АЛФАВИТНЫЙ УКАЗАТЕЛЬ

ОПИСАНИЕ

ФУНКЦИИ ПРИБОРА И ОРГАНОВ УПРАВЛЕНИЯ

ПРОВЕРКИ ПЕРЕД ЭКСПЛУАТАЦИЕЙ

ЭКСПЛУАТАЦИЯ И ВАЖНЫЕ СОВЕТЫ ПО УПРАВ-
ЛЕНИЮ МОТОЦИКЛОМ
ПЕРИОДИЧЕСКИЕ ТЕХНИЧЕСКИЕ ОБСЛУЖИВА-
НИЯ И МЕЛКИЙ РЕМОНТ

УХОД ЗА МОТОЦИКЛОМ И ЕГО ХРАНЕНИЕ

ТЕХНИЧЕСКИЕ ДАННЫЕ

ИНФОРМАЦИЯ ДЛЯ ВЛАДЕЛЬЦА

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БЕЗОПАСНОСТЬ ПРЕЖДЕ ВСЕГО

БЕЗОПАСНОСТЬ ПРЕЖДЕ ВСЕГО ………………………………………………. 1-1

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EAU00021

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БЕЗОПАСНОСТЬ ПРЕЖДЕ ВСЕГО

Мотоцикл является замечательным транспортным средством, способным дать Вам ни с чем не срав-
нимое ощущение мощности и свободы. Однако, он также налагает и определенные ограничения, кото-
рым Вы должны подчиняться, поскольку даже самые лучшие мотоциклы подчиняются законам физи-
ки.

Регулярный уход и техническое обслуживание очень важны для сохранения достоинств и работоспо-
собности Вашего мотоцикла. Более того, что справедливо для мотоцикла, то также справедливо и
для водителя: высокая работоспособность зависит от хорошей формы. Езда на мотоцикле под воздей-
ствием лекарств, наркотиков и алкоголя, конечно абсолютно исключена. Водитель мотоцикла — го-
раздо в большей степени, чем водитель автомобиля — всегда должен быть в наилучшей интеллекту-
альной и физической форме. Под воздействием даже незначительной дозы алкоголя появляется тен-
денция к неоправданному риску.

Защитная одежда также важна для водителя мотоцикла, как и ремни безопасности для водителя
автомобиля и его пассажиров. Всегда надевайте полный мотоциклетный костюм (изготовленный из
кожи или из износостойких синтетических материалов с защитными вставками), прочные ботинки,
мотоциклетные перчатки и хорошо подогнанный шлем.
Однако, оптимальная защитная одежда не должна провоцировать безрассудство. Хотя полностью
закрытый шлем и костюм создают ощущение абсолютной безопасности и защищенности, мотоцик-
лист всегда остается уязвимым. Водители, у которых отсутствует критический самоконтроль, склон-
ны к риску высоких скоростей и к надежде на удачу. Это особенно опасно в сырую погоду. Хороший
мотоциклист всегда ездит безопасно, предсказуемо и ответственно — избегая любых опасностей, вклю-
чая те, которые представляют окружающие.

Приятных Вам поездок !

БЕЗОПАСНОСТЬ ПРЕЖДЕ ВСЕГО

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